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Torque Settings SV650S

Torque Settings SV650S

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Published by MrTwist
All torque specifications for Suzuki SV650S
All torque specifications for Suzuki SV650S

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Published by: MrTwist on Jul 23, 2012
Copyright:Attribution Non-commercial

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04/17/2013

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Oil spray pipe screwOil strainer platte boltsOil cooler mounting boltsOil gallery jet boltOil pressure relief valveOil pump screwsGear change stopper arm boltInner crankcase cover boltsMain bearing retainer platte screwsOil cooler hose banjo union boltsEngine mounting rear mounting boltEngine mounting spacer pinch boltsGear change mechanism centralizing spring locating pinGear change selector drum cam platte boltRear axle nut K3 on modelsEngine mounting upper middle mounting boltsEngine mounting lower middle mounting bolt nutEngine mounting lower rear mounting bolt nutEngine mounting front mounting boltsCylinder head bolts 10mm. Initial / FinalCylinder head bolts 6mmEngine mounting adjuster boltsEngine mounting adjuster bolt locknutsConnecting rod bolts. Initial / FinalCrankcase bolts 8mm / 6mmCrankshaft end capCylinder block nutsCamshaft holder boltsClutch cover boltsClutch nutClutch pressure platte boltsCam chain stopper boltCam chain tensioner blade pivot boltCam chain tensioner cap boltCam chain tensioner mounting boltsSteering stem nut K3 on modelsTiming mark inspection cap
CHAPTER 2: ENGINE, CLUTCH AND TRANSMISSION
Spark plugsSteering stem adjuster locknut, K3, K4 and K5 modelsSteering stem adjuster nut preloadSteering stem nut X,Y, K1 and K2 modelsHandlebar holder nutsMain oil gallery plugRear axle nut X,Y, K1 and K2 modelsRear brake torque arm nutEngine / transmission oil drain plugFork bottom yoke clamp boltsFork top yoke clamp boltsHandlebar clamp bolts 
Description of the to tighten boltRecom
Coolant drain plug
CHAPTER 1: ROUTINE MAINTENANCE AND SERVICING
Crankshaft end cap
 
Steering stem nut K3-on modelsSuspension linkage bolts/nutsSide stand bracket bolts K3-on modelsSteering stem adjuster locknutSteering stem adjuster preloadSteering stem nut X, Y, K1 and K2 modelsHandlebar holder nuts SV650Handlebar positioning bolts SV650SRear sprocket nutsShock absorber mounting bolts/nutFork top yoke clamp boltsFront brake master cylinder clamp boltsFront sprocket nutHandlebar clamp bolts SV650 and SV650SFork damper rod bolt X, Y, K1 and K2Fork damper rod bolt K3-on modelsFork top boltFork bottom yoke clamp boltsBrake torque arm nutsClutch lever bracket clamp boltFootrest bracket boltsFootrest holder boltTiming mark inspection cap
CHAPTER 6: FRAME, SUSPENSION AND FINAL DRIVE
Brake hose banjo boltThrottle position (TP) sensor screws
CHAPTER 5: IGNITION SYSTEM
Throttle position sensor screwsFuel pump mounting boltsFuel rail screwsIntake air temperature (IAT) sensor K3 to K6 modelsSecondary throttle position (STP) sensor screwFuel pump bolts
CHAPTER 4B: FUEL, ENGINE MANAGEMENT AND EXHAUST SYSTEMS K3-ON
Exhaust systems (all nuts/bolts)
CHAPTER 4A: FUEL AND EXHAUST SYSTEMS X, Y, K1 AND K2 MODELS
Carburetor heaters UK modelsExhaust system nuts and boltsCrankcase cover bolts right-hand sideFan switchWater pump cover screwsWater pump impeller bolt (X and Y models)Valve cover bolts
CHAPTER 3: COOLING SYSTEM
Coolant temperature sensor Timing mark inspection capTop cam chain guide boltsSelector drum bearing retainer screwsStarter clutch boltsPiston oil jet retainer boltsPrimary drive gear bolt
 
Starter motor mounting bolts Alternator stator boltsOil pressure switchPulse generator coil boltsStarter motor long bolts
CHAPTER 9: ELECTRICAL SYSTEM
 Alternator cover bolts Alternator rotor boltRear wheel axle nut K3-on models
CHAPTER 8: BODYWORK
No torque settings requiredRear brake disc boltsRear brake master cylinder boltsRear brake torque arm nuts X, Y, K1 and K2 modelsRear wheel axle nut X, Y, K1 and K2 modelsRear brake caliper mounting bolts X, Y, K1, and K2 modelsRear brake caliper mounting bolts K3-on modelsRear brake caliper sliding pin K3-on modelsRear brake caliper pad pin K3-on modelsFront brake master cylinder clamp boltsFront wheel axleFront wheel axle clamp boltRear brake caliper body joining bolts X, Y, K1 and K2 modelsBrake hose banjo boltsBrake pipe gland nuts ABS modelsFront brake caliper mounting boltsFront brake disc boltsSwing arm pivot bolt nut
CHAPTER 7: BRAKES, WHEELS AND TYRES
Brake caliper bleed valvesSwing arm pivot boltSwing arm pivot bolt locknut

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