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FORWARD This publication has been designed for use by Lotus Dealers, and may be updated periodically by the issuing of update packages to the dealer network. Lotus policy is one of continuous product improvement and the right is reserved to alter specifications at any time without prior notice. Whilst every care has been taken to ensure correctness of information, it is impossible to guarantee complete freedom from omissions and errors, or to accept liability arising from such errors or omissions, but nothing herein contained shall affect your statutory rights. USE OF THE PARTS LIST This parts list covers the Elise range, 2001 model year onwards. The manual is arranged in function groups, as defined by the Contents page, and may sometimes use several versions of the same function group to accommodate model variations take care to establish the full vehicle specification in order to properly identify the applicable parts list section. PART NUMBERS Part numbers used in this publication are in the format as follows: Modification Identifier A 111 Functional Group B 1234 Supply Route (Internal Use) F
Modification Identifier: This letter identifies a version or modification of the part. Part numbers with different prefix letters may or may not be interchangeable refer to the remarks column. Vehicle/Engine Type Number: The type number indicates either the model or engine type on which the part was first used. 026, 036, 045, 500Elan 076Eclat S1 084Eclat S2 111Elise 050Elan+2 079Esprit S1/S2/S2.2 085Esprit S3 340340R 046, 054, 065, 074Europa 082Esprit Turbo 089Excel 117Elise 2001 MY 075Elite S1 083Elite S2 100Elan 1990 120....Elise European with Toyota Power-Train 121Elise USA 05 MY 122European Exige 04 MY 123USA Exige 06 MY Functional Group: A single letter indicating the functional area of the parts first use A = Chassis E = Engine J = Brakes P = Heater & AC B = Body F = Transmission K = Cooling Q = Clutch C = Front Suspension G = Wheels & Tires L = Fuel System R = Final Drive D = Rear Suspension H = Steering M = Electrics S = Exhaust
VEHICLE IDENTIFICATION NUMBER & ENGINE NUMBER The vehicle identification number (VIN) is stamped on the chassis in the right hand front wheelarch area, viewable with the front wheels turned to full right lock, and is also printed on a label stuck to the chassis sideframe alongside the drivers seat. The engine number is marked on a vertical patch at the right hand side of the rear face of the cylinder block, adjacent to the clutch housing. Both numbers should always be quoted with any vehicle enquires, as Factory records are filed against VIN, and specification change points are identified by VIN or engine number. The vehicle license number should be considered irrelevant, since it may not accurately reflect the vehicle age, and may also be changed during the cars life. The VIN comprises 17 characters, coded in accordance with European Economic Community (EEC) directives. For change point identification in Service Notes and Service Parts Lists, characters 10 (model year) and 15-17, or 14-17 (serial number) will be quoted. Assembly Manufacturer Identifier Code Vehicle Type 111= Elise 4 5 6 7 8 9 Check Digit 11 Plant H= Hethel B= Shah Alam Model 3 = Elise 8 = Exige
S C C 1 2 3
10
12
13
14 15 16 17
Chassis/Body
A = LHD Fed. C = RHD D = LHD L = LHD Fed. a.c N = RHD ac P = LHD ac
Serial Number
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10.00
10.01 10.01x 10.02a 10.04 10.09a 10.11 10.11x 10.13a 10.15 10.17 10.20 10.23x 10.25 10.31
Body
Body: Front & Rear Clamshells & Fixings Body: Front & Rear Clamshells & Fixings, Exige Body: Sill Panels, Windscreen Frame & Rear Bulkhead Crash Structures Front Services Access Panels Engine Cover Lid & Latch Mechanism Tailgate & Release Mechanism, Exige Engine Compartment Finisher Panels Door Shells, Beams, Hinges Door Latch Mechanism Rear Window Shroud & Fixings Spoilers & Aerofoils, Exige Undertray & Diffuser Towing Strut/ Hook
13.00
13.01 13.02 13.27
14.00
14.01 14.01a 14.05 14.05b 14.10
15.00
15.05 15.11 15.13 15.18 15.19 15.24 15.30
Interior Trim
Interior Driving Mirror & Sunvisors Interior Trim & Stowage Provision Front Door Trims Interior Trim, Chassis Trim Panels Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Luggage Compartment Carpet Carpeting & Mats
11.00
11.01 11.02
12.00
12.01 12.02 12.03 12.04 12.04x 12.05 12.05x 12.07 12.09
Exterior Fittings
Wheelarch Liners Soft Top Roof, Cant Rails, Roof Bows Grilles and Louvres Hard Top Roof, Seals and Fittings Roof Panel, Seals & Fixings, Exige Decals, Badges & Protective Film Decals, Badges & Protective Film, Exige Licence Plate Mountings Exterior Driving Mirrors
Function Code List: Page 1 of 3
16.00
16.01
Sound Insulation
Passenger Compartment Sound Insulation
17.00
17.01 17.03 17.05 17.06 17.06b 17.07
Electrical
Harnesses, Leads Horn, Inertia Switch, Fuses & Relays Interior Switches, Auxiliary Power Socket Engine Management & Sensors SIR: Inflator Modules, DERM & Sensors Instruments, Tell Tales, & Displays
Date: 06-Sep-05
Exterior Lamps, Except Headlamps Headlamps Interior Lamps Windscreen Wiper Motor, Wipers & Washers In Car Entertainment Battery, Clamps, & Cables Security Alarm System
32.05
33.00
33.01 33.03 33.05
Brakes
Brake Discs & Calipers Master Cylinder, Servo, ABS Controller, Pipes & Hoses Parking Brake Mechanism
34.00
34.01
18.00
18.01 18.03 18.05 18.07a 18.09a 18.12 18.13 18.14
40.00
40.00 40.01 40.01a 40.02 40.02a 40.03 40.05 40.07 40.08 40.09 40.11 40.13 40.15 40.17 40.19 40.21 40.23
Engine
Engine Assemblies Engine Block, Oil Pick-up Engine Mounts Gaskets & Sealants, Top Overhaul Set Gaskets & Sealants, Bottom Overhaul Set Sump Assembly Cylinder Head , Valves, Springs Camshafts, Tappets, Cam Cover Camshaft Drive Chain & Sprockets Pistons, Con-rods, Liners Crankshaft, Bearings, Flywheel Water Pump Assembly, Thermostat Lubrication System Ignition System, Spark plugs & Plug Top Coils Alternator and Starter Motor Exhaust Manifold AC Compressor
19.00
19.01 19.03
Labels
Labels,Certificates, Literature etc. Owner's Handbooks & Service Notes Manuals
30.00
30.01 30.02
Chassis
Chassis, Subframe Seat Belt Mounting Frame, Stays
31.00
31.01 31.03
Suspension
Front Suspension, Incl. Hubs Rear Suspension, Incl. Hubs
32.00
32.01
Steering
Rack & Pinion, & Lower Column
Function Code List: Page 2 of 3
41.00
41.03
Date: 06-Sep-05
42.00
42.01 42.04 42.05 42.07
Induction Systems
Airboxes, Trunking & Air Filters Throttle Body, Mechanism & IAC Valve Fuel Injection System Inlet Manifolds, Plenum & Gaskets
60.01a 60.02
80.00
80.20a
Bulk Items
Touch-in Paint Pencil Range
44.00
44.01 44.01d 44.03 44.05 44.05c
Fuel System
Fuel Tanks, Filler Fuel Tanks, Filler, USA/Canada Fuel Pump; Filter, Pipes Charcoal Canister & Evaporative Loss System. Charcoal Canister & Evap. Loss System, USA/Canada
45.00
45.01 45.05
Exhaust
Exhaust System Heatshields
46.00
46.01 46.03
Cooling
Engine Cooling System & Fan Oil Cooler & Pipes
47.00
47.01 47.03 47.05 47.06 47.07 47.11 47.15
Transmission
Clutch & Release Mechanism Transmission Assembly Gearchange Mechanism, External Gear Selector Mechanism, Internal Gears, Shafts & Bearings Final Drive & Bearings Driveshafts & Seals
60.00
60.01
Special tools
Tool Kit
Function Code List: Page 3 of 3
Date: 06-Sep-05
August 2005
Attention Parts Manager Elise 111R/Elise North America/Exige Service Parts List A120T0325J - Update package 2005/02 Dear Sir/Madam, Please find the enclosed update package 2005/02 for the Elise111R/Elise North America/Exige Service Parts List A120T0325J. This covers mainly 06 Model Year changes, the introduction of Exige for the USA, plus Elise/Exige for Canada. This should be collated into your copy as follows: Discard (text and illus.) Introduction & Function Code List, A3 page. 10.01x, 10.04, 10.09a, 10.11x, 10.25, all pages. 11.02, pages 2 & 3. 12.01, pages 1 & 2, 12.03, page 2, 12.04, page 2. 12.05, 12.05x, all pages. 13.01, 13.02, all pages. 14.01, page 3. 15.05, all pages. 17.01, page 1, 17.03, pages 1 & 2, 17.05, all pages, 17.06, page1, 17.07, page 1, 17.11, all pages. 18.03, pages 1 to 3. 30.02, page 1 31.01, pages 1 to 4, 31.03, all pages. 32.01, page 1. 40.01, page 1, 40.01a, pages 1 & 2, 40.03, page 1 40.05, page 1, 40.11, page 1. 44.01d, 44.03, pages 1 & 2, 44.05, 44.05c, all pages. 45.05, all pages. 46.03, pages 1 & 2. 47.05, all pages, 47.06, page 2, 47.11, pages 1 to 3.
Insert
Introduction & Function Code List, A3 page, (stamped 2005/02). 10.01x, 10.04, 10.09a, 10.11x, 10.25, all pages, (stamped 2005/02). 11.02, pages 2 & 3, (stamped 2005/02). 12.01, pages 1 & 2, 12.03, page 2, 12.04, page 2. 12.05, 12.05x, all pages, (stamped 2005/02). 13.01, 13.02, all pages, (stamped 2005/02). 14.01a, all pages, (stamped 2005/02). 15.05, all pages, (stamped 2005/02). 17.01, page 1, 17.03, pages 1 & 2, 17.05, all pages, 17.06, pages 1 & 2, 17.07, page 1, 17.11, all pages, (stamped 2005/02). 18.03, pages 1 & 2, (stamped 2005/02). 30.02, page 1, (stamped 2005/02) 31.01, pages 1 to 4, 31.03, all pages, (stamped 2005/02). 32.01, page 1, (stamped 2005/02). 40.01, page 1, 40.01a, pages 1 & 2, 40.03, page 1, 40.05, page1, 40.11, page 1, (stamped 2005/02). 44.01d, 44.03, pages 1 & 2, 44.05, 44.05c, all pages, (stamped 2005/02). 45.05, all pages, (stamped 2005/02). 46.03, pages 1 & 2, (stamped 2005/02). 47.05, all pages, 47.06, page 2, 47.11, pages 1 to 3, (stamped 2005/02).
Please take time to correctly update this parts list, and ensure that all parts dept. personnel are made aware of the new content. Any copies of the parts list held in dealer stock should be updated by ordering under Part No. A120T0325/05/02. In the interests of both Lotus Cars and the dealer network, please take all reasonable precautions to protect Lotus copyright and discourage illegal copying and electronic conversion. Yours faithfully
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Function Code 10.01 Body: Front & Rear Clamshells & Fixings
Dep 16 17 18 18a 19 19a 20 21 22 23 24 25 25a 26 27 28 29 30 31 32 Part Description Washer, flat, M10 x 24 x 1.5, spigot to clam. Bracket, front clamshell Shim, boot floor to subframe, 1mm Shim, boot floor to subframe, 2mm Shim, front clamshell alignment, 0.5mm Shim, front clamshell alignment, 1.0mm Drain Cover, rear Grommet, drain tube Drain Tube, 4mm Cable tie, tube retention Base, cable tie Gutter Extension Panel, RHD Gutter Extension Panel, LHD Foam Strip, self adhesive Clip, extension panel to radiator Bracket, front liner/access panel mounting Pop Rivet, domed, black, bracket to clamshell Buffer, self adhesive, clamshell to shroud Pad, front clamshell mounting to rad. housing Foam Infill, clamshell spine front Not illustrated Not illustrated Not illustrated, bonded to clam. Part of clamshell assy. Remarks Option Part Number A075W4023F C117B0163F A116B0423K A116B0424K A116B0460K A116B0461K A117B0660K A036B6150Z A116M0040V A075W6038Z A117W6729F A117B0703K A117B0704K A036B6221V A117B6003F B120B0088F A082W6512F A111J6027F A117U0163F A117B0502F Qty 2 2 As req. As req. As req. As req. 1 1 0.5M 1 1 1 1 0.28M 2 2 4 2 2 1
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Function Code 10.01x Body: Front & Rear Clamshells & Fixings, Exige
Dep 15 16 17 18 19 20 21 22 23 24 25 26 27 27a 28 28a 29 30 31 32 33 Part Description Grille, front intake, RH Grille, front intake, LH Grille, front exit, RH Grille, front exit, LH Grille, exit, hinge cover panel, RH Grille, exit, hinge cover panel, LH Grille, side intake, RH Grille, side intake, LH Nut, M6, bracket to wiper bracket Washer, spring, M6, bracket to wiper bracket Screw, M8 x 25, S/S, button hd. clam fix. Washer, flat, S/S, M8 x 21 x 1.6, clam fix. Shim, clamshell alignment, 0.5mm Shim, clamshell alignment, 1.0mm Screw, M6 x 16, hex. hd., clamshell fix. Screw, M6 x 12, hex. hd., clamshell to sill Washer, flat, M6 x 18 x 1, clamshell fix. Spirenut, M6, clamshell to front undertray Bracket, rear clamshell to bulkhead Screw, M5 x 10, flg. button hd.,., bracket to clamshell Screw, M6 x 25, cap hd., bracket to bulkhead 2 RH, 1 LH Remarks Bonded inside clamshell Bonded inside clamshell Bonded inside clamshell Bonded inside clamshell Bonded inside panel Bonded inside panel Bonded to duct panel Bonded to duct panel Option Part Number A122B0004F A122B0005F A122B0002F A122B0129F A122B0134F A122B0135F A122B0058F A122B0057F A075W3020Z A075W4035Z A111W7175F A111W4176F A116B0460K A116B0461K A075W1028Z A075W1027Z B082W4018F B100W6372F B117B0091F A117B0310H A111W7170F Qty 1 1 1 1 1 1 1 1 2 2 6 6 As req. As req. 19 3 22 3 2 4 2
Function Code 10.01x Body: Front & Rear Clamshells & Fixings, Exige
Dep 34 35 36 37 38 39 39a 40 40a 40b 40c 41 Part Description Washer, flat, M6 x 18 x 1, bracket to bulkhead Spacer Washer, neoprene, bracket to bulkhead Pop Rivet, bracket to sill panel Screw, M6, bracket to clamshell Washer, flat, M6 x 18 x 1, bracket to clamshell Shim, boot floor to subframe, 1mm Shim, boot floor to subframe, 2mm Cover, side grille pocket, LH Cover, side grille pocket, RH Screw, No.6 x 0.5", flg. hd. S/S black, cover to sill Spirenut, No.8, cover to sill Edge Finisher, engine bay gutter Not illustrated, fixed to sill Not illustrated, fixed to sill Not illustrated Not illustrated Not illustrated A122B0145K R/B A122B0144K R/B Remarks Option Part Number B082W4018F A111U6055F A075W6087Z A100W5137F B082W4018F A116B0423K A116B0424K C122B0145K C122B0144K A089W5138F A075W6016Z A117B6010V Qty 2 4 6 4 4 As req. As req. 1 1 4 4 2.45M
1 10 2
19 18 20
11 9 7 9 10 16
4 See 10.04 3 15 13 14 18 12 21 10 16 9 6 8 7
9 5
17 10
10.02a
Function Code 10.02a Body: Sill Panels, Windscreen Frame & Rear Bulkhead
Dep 01 02 02a 03 04 04a 05 05a 06 07 08 09 10 11 12 13 14 15 16 17 Part Description Windscreen Frame Assembly Gutter, windscreen frame Gutter, windscreen frame Baffle Panel/FLV Plenum Assembly Sill Panel, RH Sill Panel, RH Sill Panel, LH Sill Panel, LH Rear Bulkhead Edge Finisher, 'B' post, smooth Edge Finisher, side intake, smooth Captive Nut, M8, big hd. Blanking Grommet, 12.5mm Finisher Panel, front sill recess, RH Finisher Panel, front sill recess, LH Plastic Fastener, panel fix. Pad, hole blanking, upper hinge fixings Foam Strip, 300mm, baffle panel to screen frame Bracket, sill rear to chassis Pop Rivet, bracket to sill Cut to fit, see Service Notes, section BO Bonded to chassis Elise Exige Elise Exige B120B0052F R/B Remarks Option Painted Elise Exige Part Number A116B0148K B117B0153F A122B0014F A120B0117F A120B0050K A122B0210K A120B0051K A122B0211K C120B0052F A117U0462F A117U0463F A111W6592F A100B6163F B117U0168F B117U0169F A100W6479F A117U0258F A082U6065V A120B0053F A111W6613F Qty 1 1 1 1 1 1 1 1 1 2 2 18 1 1 1 4 2 2 2 4
Function Code 10.02a Body: Sill Panels, Windscreen Frame & Rear Bulkhead
Dep 18 19 20 21 22 Part Description Blanking Grommet, 38mm, sills front Blanking Grommet, 30mm, RH sill front Blanking Grommet, 19mm, RH sill front Blanking Grommet, 40mm, door aperture front NVH Foam, sill front Remarks Unused oil hose holes Unused AC pipe hole Unused AC pipe hole Unused door harness hole Not illustrated Option Non oil cooler cars Heater cars Heater cars Non CDL cars Heater cars Part Number A116W6730F A079U6033F A116W6714F A116W6730F C120B0074F Qty 2 1 1 2 2
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46 45 9 8 10 16 7 6 5 7 21 43 17 18 20 19 42 41 24 23 25 29 30 31 31 30 12 6 4 3 4 13 34 11 37 4 1 4 7 6 4 15 14 44 36 2
26 35 47 27 22 40 28 39 32
35
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10.17
Screw, No. 8 x 0.5", pozi., door release fix. Spire Nut, No.8, captive, door release fix. Plastic Clip, interior release rod guide Rod, interior release to latch, Rod, interior release to latch, Foam Strip, 19 x 3mm Latch mechanism, LH Latch mechanism, RH Rod, latch to lever assy. Screw, M6 x 12, pozi., door latch/ bracket fix. Washer, shakeproof, M6, door latch fix. Bracket, door beam attachment, LH Bracket, door beam attachment, RH Spindle/Lever, door latch release, LH Spindle/Lever, door latch release, RH Rod, latch to release button Bush, lever/spindle assy. LH RH
1 11
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10.31
7 9 2 8
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11.01
Function Code 11.01 Windscreen, Door Glass, Seals & Weather Strips
Dep 01 02 03 04 05 06 07 08 09 10 11 12 13 14 Part Description Windscreen & Finisher Assembly Door Glass Assembly, RH Door Glass Assembly, LH Rear Window, glass Seal Assembly, door waist, RH Seal Assembly, door waist, LH Door Front/Roof Seal Assembly Door Rear/Roof Seal Assembly Door Cheater Seal, RH Door Cheater Seal, LH Plastic Fastener, cheater seal fix. Nyloc Nut, M6, glass to lift channel Plastic Fastener, header seal fix. Secondary Door Seal, front Front inside face of door Bonded to bulkhead Includes plastic fastener Includes plastic fastener Remarks Option Part Number A117B0094F F116B0186F F116B0185F A117B0138F B117U0010F B117U0009F A116V0273F A116V0098F B117U0134F B117U0133F A079W6195F A907E6285F A116W6722F A117U0429V Qty 1 1 1 1 1 1 1 1 1 1 2 6 2 1.2M
5 19
9 10 11 12 13
25 16 17
2 19a 6 14 12 18 13 32 20 22 21 20 24 23 24 30 29 28 29 31 33 32 1 15
20 22 21 20 24 23 24
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11.02
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Function Code 12.02 Soft Top Roof, Cant Rails, Roof Bows
Dep 01 01a 01b 01c 01d 01e 01f 01g 02 03 04 05 06 07 08 09 10 11 12 13 14 Part Description Soft Top Roof Assembly, short Soft Top Roof Assembly, short Soft Top Roof Assembly, short Soft Top Roof Assembly, short Soft Top Roof Assembly, NVH, short Soft Top Roof Assembly, NVH, short Soft Top Roof Assembly, NVH, short Soft Top Roof Assembly, NVH, short Trim Panel, cant rail, RH Trim Panel, cant rail, LH Weatherseal, RH Weatherseal, LH Seal Carrier, RH Seal Carrier, LH Pop Rivet, seal carrier to cant rail Pocket, stay to header rail, RH Pocket, stay to header rail, LH Latch Plate, front, RH Latch Plate, front, LH Latch Plate, with tongue, rear, RH Latch Plate, with tongue, rear, LH Bonded to windscreen frame Bonded to windscreen frame Bonded to windscreen frame Bonded to windscreen frame Also fixing for hard top Also fixing for hard top 5 'fir tree' fixings on panel 5 'fir tree' fixings on panel Remarks Option Black Blue Red Green Black Blue Red Green Part Number B117B0473F B117B0474F B117B0475F B117B0476F A117B0532F A120B0131F A120B0129F A120B0130F C116V0004H C116V0003H A116V0092H A116V0091H B116V0088F B116V0089F A116V0090H A116B0184F A116B0183F A116B0002F A116B0001F C116B0466F C116B0467F Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 1 1 1 1 1 1
Function Code 12.02 Soft Top Roof, Cant Rails, Roof Bows
Dep 15 16 17 18 18a 19 19a 20 21 22 23 23a 24 25 26 27 Part Description Dowel Pin, plate to roll-over bar Screw, M6 x 20, cap hd., black, latch plate to roll-over bar Washer, wavy, 1/4", latch plate to roll-over bar Latch Assembly, front, RH Latch Assembly, front, LH Latch Assembly, rear, RH Latch Assembly, rear, LH Stay, soft top supporting Pocket, stay to rear window shroud Spacer, pocket to shroud Cable, soft top tensioning Cable, soft top tensioning, rear Screw, cables to soft to assy. End Cap, latching pin Soft Top Stowage Bag Soft Top Care Kit, hood cleaner & hood protector Not illustrated Soft tops with centre access flap End adjusting Centre adjusting Remarks Option Part Number A116W6659F A082W7041F A075W4087F B117B0154H B117B0155H B117B0156H B117B0157H B116V0095H A116B0182F B117B0480K B116V0064H C116V0064H A116V0065H A116V0150H A117B0086F A117U6021S Qty 2 2 2 1 1 1 1 2 2 2 2 1 4 4 1 2x 500ml
PLEASE NOTE:
THE WATER INGRESS LABEL IS NOT SUPPLIED WITH CANT RAIL TRIM AND MUST BE ORDERED SEPERATELY; THE INDIVIDUAL LABEL PART NUMBER FOR THE SPECIFIC MARKET IS LISTED IN SECTION 19.01.
4 6 11 7 2 5 10 18 17 19 16 15
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15 12 3 20 16 18 14 24 25 23 22 13
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15 3 33 32 34 31 THIS FASCIA STRUCTURE IS FOR NON-USA SPECIFICATION VEHICLES WITH AIR BAGS 18 41 38 PLEASE REFER TO SECTION 14.05B FOR FEDERAL SPECIFICATION FASCIA . 22 19 24 20 19 4 17 16 15 7 11 25 12 27 6 8 23 26 21 29 30
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22 16 24 25 16 28 29 10 13 27 5 6 9
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8 1 17 4 11 15 16 22 3 6 21 17 16 16
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2 13 1 11 8 10
4 9
33.01
10 11 12
13 12 1 9 12 13 7 20 2 3 5 21 4 6 18 27 41 4 38 36 27 31 See 47.01 23 22 27 34 37 39 46 30 42 19 29 43 28 44 45 26 25 24 35 25 33 32 40 26 24 44 45
12 13 16 17
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33.03
Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses
Dep 01 02 03 04 05 06 07 07a 08 09 10 11 12 13 14 14a 15 15a 16 16a 17 Part Description ABS Control Module ECU Kit, ABS actuator HCU Kit, ABS actuator Grommet, small, module to bracket sides Grommet, large, module to bracket rear Bolts, ABS kit Bracket, ABS module mounting, RHD Bracket, ABS module mounting, LHD Rubber Bobbin, bracket to mount Rubber Isolator Bush, bracket to body Screw, M6 x 10, hex. hd., bobbin to bracket Washer, spring, M6, bobbin to bracket Washer, flat, M6 x 15, bobbin to bracket Nyloc Nut, M6, bobbin fix. Pipe, ABS to front RH, RHD Pipe, ABS to front RH, LHD Pipe, ABS to front LH, RHD Pipe, ABS to front LH, LHD Pipe, ABS to sill RH, RHD Pipe, ABS to sill RH, LHD Pipe, ABS to sill LH, RHD One stud, one tapped insert Two studs Remarks Option Part Number A120J6000F A120M6004S A116M0091S A116J6001F A116J6002F A116J6003F A116J0002F A116J0001F A082J6177F A082J6170F A075W1026Z A075W4035Z A075W1029Z A075W3009Z B116J0017F B116J0018F B116J0016F B116J0019F B116J0020F B116J0022F B116J0021F Qty 1 1 1 2 1 1 1 1 2 1 2 2 6 4 1 1 1 1 1 1 1
Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses
Dep 17a 18 19 20 21 22 22a 23 23a 24 25 26 27 28 29 30 31 32 33 34 35 Part Description Pipe, ABS to sill LH, LHD Pipe, front to rear sill RH Pipe, front to rear sill LH Pipe, sill to flexi rear RH Pipe, sill to flexi rear LH Pipe, ABS to master cylinder front port, RHD Pipe, ABS to master cylinder front port, LHD Pipe, ABS to master cylinder rear port, RHD Pipe, ABS to master cylinder rear port, LHD Hose, pipe to caliper, front & rear Clip, 10mm dia. x 15 wide, hose retention Nyloc Nut, M6, thin Zn, clip to wishbone Connector, brake pipes Clip, double, pipes to scuttle Clip, button, single, pipe to scuttle Clip, single, pipe to chassis siderail Clip, single, pipe to chassis rear Swivel Clip, rear hoses to toe links Cable Tie, rear hoses to toe links Master Cylinder Brake Fuid Reservoir Cut to clear extrusion LHD USA Certification Upper front, lower rear wishbones A082J4390F R/B Remarks Option Part Number B116J0023F B116J0028F B116J0027F B120J0004F B120J0003F B116J0030F B116J0029F B116J0032F B116J0031F B082J4390F A111W6595F A907E6285F A116J6032F A116W6668F A116W6661F A082W6457F A116W6700F A089W6287F A082W6324F A116J0047H A116J0048H Qty 1 1 1 1 1 1 1 1 1 4 4 4 4 2 2 8 2 2 2 1 1
Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses
Dep 36 37 38 39 40 41 42 43 44 45 46 Part Description Hose, reservoir to master cylinder Hose Clip, hose to spigots Cable Tie, reservoir to bracket Hose, vacuum, servo to check valve Hose, throttle body to check valve Hose Clamp, 14mm, hose to throttle body Swivel Clip, hose to heater pipe Cable Tie, heater pipe to hose Nut, M10 x 1.0, thin Zn, pipe to hose Washer, M10, internal shakeproof, pipe to hose Brake Servo Remarks Option Part Number A116J0074H A116J0073H B075W6045Z A116J6038F A120J0008K A116K6017F A082W6587F A082W6324F A075J6017Z A075W4049Z A116J0051H Qty 2 4 1 1 1 1 6 6 4 4 1
7 2 9 6 1 8
14 12 6
7 13 11 10 See 47.05 3
33.05
2 11 10 4 5a
5 15 14 13 7 6 9 12 8
34.01
Function Code: 34.01, Page: 1 JUNE 05 UPDATE SHOWING VIN CHANGE POINT FOR REVISED REAR WHEEL
Function Code: 34.01, Page: 2 JUNE 05 UPDATE SHOWING VIN CHANGE POINT FOR REVISED REAR WHEEL
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40.05
27aa Shim, valve clearance, 2.020 27b Shim, valve clearance, 2.040
27bb Shim, valve clearance, 2.060 27c 27cc 27d Shim, valve clearance, 2.080 Shim, valve clearance, 2.100 Shim, valve clearance, 2.120
27ee Shim, valve clearance, 2.180 27f 27ff 27g Shim, valve clearance, 2.200 Shim, valve clearance, 2.220 Shim, valve clearance, 2.240
27gg Shim, valve clearance, 2.260 27h Shim, valve clearance, 2.280
27hh Shim, valve clearance, 2.300 27i 27ii 27jj 27j 27k 27kk 27l 27ll 27m 27m m 27n Shim, valve clearance, 2.320 Shim, valve clearance, 2.340 Shim, valve clearance, 2.360 Shim, valve clearance, 2.380 Shim, valve clearance, 2.400 Shim, valve clearance, 2.420 Shim, valve clearance, 2.440 Shim, valve clearance, 2.460 Shim, valve clearance, 2.480 Shim, valve clearance, 2.500 Shim, valve clearance, 2.520
27pp Shim, valve clearance, 2.580 27q Shim, valve clearance, 2.600
27qq Shim, valve clearance, 2.620 27r 27rr 27s 27ss 27t 27tt 27u 28o Shim, valve clearance, 2.640 Shim, valve clearance, 2.660 Shim, valve clearance, 2.680 Shim, valve clearance, 2.700 Shim, valve clearance, 2.720 Shim, valve clearance, 2.740 Shim, valve clearance, 2.760 Shim, valve clearance, 2.780
28oo Shim, valve clearance, 2.800 29 Blanking Plug, unused air injection rail
3 19 18 4 1 5 19 28 24 21 2 23 22 6 29 See 40.08a 25 26 7 10 8 9 27 23 18 20 11 16
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40.15
40.17
Function Code 40.17 Ignition System, Spark plugs & Plug Top Coils
Dep 01 02 03 Part Description Plug Top Coil Screw, flg hd., coil to head Spark Plug Remarks Option Part Number A120E6346S A120E6350S A120E6352S Qty 4 4 4
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42.07
15 11 16
14 18
19 7 9 22 11 21 13 20 17
12 PLEASE NOTE: THE FUEL TANK & FITTINGS SHOWN IN THIS SECTION ARE FOR NON-FEDERAL MARKET VEHICLES ONLY. 6 10 PLEASE REFER TO SECTION 44.01D FOR FUEL TANK & FITTINGS FOR FEDERAL MARKETS. 23 8 2 4 5 8 3 24 25 24 25 1 12
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44.05c
Function Code 44.05c Charcoal Canister & Evap. Loss System, USA/Canada
Dep 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Part Description Screw, M5 x 16, hex. hd., clamp to tank Washer, M5, shakeproof, clamp to tank Nyloc Nut, M5, clamp to tank Purge Solenoid Valve Bracket, purge valve mounting Screw, M6 x 16, hex. hd., bracket to manifold boss Washer, flat, M6 x 20 x 2.5, bracket to manifold boss Cable Tie, FLVV pipe to filler hose Swivel Clip, FLVV pipe to filler hose Cable Tie, FLVV pipe to filler hose Spirenut, No. 6, close valve to bracket Screw, No. 6 x 0.25", pan hd. pozi., close valve to bracket Pipe Assembly, pump to tank, LEV 2 Bracket, connector retaining Nyloc Nut, M6, bracket to tank Washer, flat, M6, S/S, bracket to tank Washer, flat, M8, S/S, bracket to tank Pipe Assembly, FLVV valve to canister, LEV 2 Evaporative Canister, charcoal, LEV 2, 1.85L Bracket, canister mounting, LEV 2 Nut, M6, flg., canister mounting, LEV 2 '06 MY '06 MY '06 MY '06 MY '06 MY '06 MY '06 MY '06 MY '06 MY Replaces items 25 & 26 Remarks Option Part Number A075W1085Z A075W4045Z A075W3008Z A082L6225F C121L0023F A075W1028Z A075W4016Z A116W6691F A082W6587F A075W6038Z A075W6014Z A121W5283F A121L0060F A121L0074F A075W3009Z A082W4133F A111W4176F A121L0058F A121L6005F A121L0050F A117W3180F Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1
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14 42 45 43 43 40 13 44 11 43 See 18.05 17 9 40 54 52 12 46 43 18 16 42 15 41
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2 1 5 6 3 4 7 8 9 10 11 12 15 30 31 18 19 20 32 33 34 49 50 47 48 51 52 53 54 65 66 69 68 67 56 55 57 38 39 35 36 37 40 41 42 43 44 45 46 55 58 52 59 21 22 23 24 25 26 27 28 29 13 14 16 17
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61 62 63 64
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47.15
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60.01
3 4
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60.01a
80.20a