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KARPAGAM COLLEGE OF ENGINEERING, COIMBATORE – 641 032B.E / B.Tech Degree

Semester:

07 ME 405

PRODUCTION PROCESSES

(Applicable to the students admitted from the Academic year 2007-2008 and onwards)

UNIT - I

Silica grains are sometimes coated with a non-thermosetting hydrocarbon resin, whichacts as a(a) Binder (b) Additives(c) Water resistant(d) Silica Sand Ans: a2. The Moulding sand has the proper amount of water added to it to give a high strengthwith sufficient plasticity, the sand is said to be a(a)Temporary Sand(b)Tempered Sand(c)Loose sand

(d)

Moulding sand Ans: b3. Organic binders mainly used for (a)Moulding sand making(b)Mould cavity making(c)Core making

(d)

Both a &b Ans: c4. Melting Point of a Kaolinite is

(a)

1650°

C to 1687°

(b)

1750°

C to 1787°

(c)

1570°

C to 1877°

(d)

1670°

C to 1877°

C Ans: b5. Melting point of a Bentonite is

(a)

1350°

C to 1400°

(b)

1150°

C to 1300°

(c)

1250°

C to 1300°

(d)

1050°

C to 1150°

CAns: c

6. Illite is formed from the

(a)

Volcanic Rocks

(b)

Metamorphic Rocks

(c)

Sedimentary Rocks

(d)

Mica RocksAns: d7.S1: The shape & size of the sand grains affected by the strengthS2: The shape & size of the sand grains affected by the AdhesivenessAns:a) S1 is rightb) S2 is rightc) Both S1&S2 is rightd) Both S1&S2 is wrong Ans: d8. Most commonly used clay is(a)Fire clay(b)Illite(c)Bentonite

(d)

KaoliniteAns: c9.S1: The Shrinkage Allowance is the amount the pattern must be made larger thancastingS2: Green sand is a mixture of silica sand ,clay &moisture.Ans:a) S1 is rightb) S2 is rightc) Both S1&S2 is rightd) Both S1&S2 is wrong Ans: c10. Saw Dust increases

(a)

Cohesiveness of the moulding sand

(b)

Permeability of the moulding sand

(c)

Refractoriness of the moulding sand

(d)

Flow ability of the moulding sandAns: b11. Cereals are used to

(a)

Increase the green and dry strength of moulding sand

(b)

Decrease the dry strength of moulding sand

(c)

Increase the Permeability of moulding sand

(d)

Decrease the Permeability of moulding sandAns: a

12. The layer of the facing sand ranges from(a)5 to 50 mm(b)15 to 50 mm(c)25 to 50 mm

(d)

35 to 50 mmAns: c13. Permeability refers to

(a)

Avoid the air to flow through sand

(b)

Permit the air to flow through sand(c)Restrict the air flow through sand

(d)

Minimum of air flow through sandAns: b14. In the Moisture content test the moist sand should be heated to

(a)

105°

C to 130°

(b)

105°C to 120° C

(c)

105°

C to 110°

(d)

105°

C to 140°

CAns: c15. In the Moisture teller the screen has

(a)

200 mesh

(b)

300 mesh

(c)

400 mesh

(d)

500 meshAns: d16. The green strength of moulding sand ranges from

(a)

20 to 160 k Pa

(b)

30 to 160 k Pa

(c)

40 to 160 k Pa

(d)

50 to 160 k PaAns: b17.

S1: A Pattern which is made with out any loose pieces is called as solid patternS2: A Pattern which is made with out any loose pieces is called as Gated patternAns:a)S1 is rightb)S2 is rightc)Both S1&S2 is right

Both S1&S2 is wrong Ans: b