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BUG-O Welding and Cutting

BUG-O Welding and Cutting

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Published by: tanase_v on Aug 19, 2012
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07/26/2013

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 A DIVISION OF WELD TOOLING CORPORATION
280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA 15317-9564 USAPHONE: 1-412-331-1776 http://www.bugo.com FAX: 1-412-331-0383
AUTOMATIC HEIGHT CONTROL
Affordable Automationfor Welding, Cutting andSemi-Automatic Processes
The
CAS-0100 AUTOMATIC HEIGHT CONTROL
is a compact, easy to use accessory for Bug-OSystems equipment which is designed to maintain a constant welding torch-to-work distance. Thiscontrol can be used with Sub Arc, Innershield and MIG welding. It includes a solid-state controlbox and a motorized slide which will bolt onto any standard Bug-O Systems carriage and can beused for a wide variety of welding applications where a constant arc length is critical. This systemrequires a constant voltage (CV) power supply for operation.
PATENTS WORLDWIDE 
 
Litho in U.S.A.
LIT-AHC-BRO-
10
08
 A DIVISION OF WELD TOOLING CORPORATION
 A QUALITY PRODUCT FROM BUG-O SYSTEMS 
280 TECHNOLOGY DRIVE
CANONSBURG, PA 15317-9564 USA
©
Weld Tooling Corp.
ROM 1:16
AUTOMATIC HEIGHT CONTROL
With the CAS-0100 the actual weld current is sensed continuously by means of a current shunt, 50mV full
scale. The signal is ltered, amplied and compared to a set point value. Any error is fed to a second order 
control loop which sends a velocity signal to the height adjustment drive.
The control holds the error to zero for a at piece of work, or for a weld with a uniform rise along its length.
The drive for the motor is a four-quadrant servo control which enables smooth accurate height corrections.Therefore, the control can easily follow contours.
In addition to BUG-O carriages, the CAS-0100 can be used on xtures or manipulators to provide constant
wire stick-out length.It provides automatic control of welding torch-to-work distance with the following:
Multi-turn potentiometer, for adjusting current set point, which is directly read from a turn-counting
dial.
Automatic shut-off of height-adjusting drive when current is off or falls below a pre-set lower limit.Built-in time delay after arc is struck before drive activation.Manual up-and-down height adjustment buttons which override automatic controls, and function
when drive is either active or inactive.
Speed potentiometer sets adjustment speed in manual mode and also limits top speed in automatic
mode.
Self-contained control, independent of the rest of the equipment, such as drives, power sources,
wire feeders, etc.
NOTE: CAS-0100 requires a 50mV Current Shunt (500 amp min.)BUG-O Part No. S17078-5) (Not supplied with CAS-0100)Power Requirements:
CAS-0100 120 VAC/50-60HZ/1PHCAS-0102 240 VAC/50-60HZ/1PHCAS-0104 42 VAC/50-60HZ/1PH
Vertical Travel:
4" (100 mm)
Load Capacity:
20 lb (9.1 kg) within 4" (100 mm) of the slide’s mounting plate.The slide uses a slip clutch to protect the motor from overloads.
Net Weight:
Slide: 9 lb. (4.1 kg) Control Box: 6 lb (2.7 kg)
Dimensions:
Slide: 5.00"W x 15.25"H x 2.38"D(127 mm x 387 mm x 60 mm)
Control Box:
8.00"W x 4.50"H x 3.63"D(203 mm x 114 mm x 92 mm)
Technical Data:
 
Bug-O Systems
Affordable Track Cutting andWelding Systems.www.bugo.com
BEAM BUG III
Reduces Material Handling, Cut Beams,Channels And Angles In Place.

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