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September 2011

September 2011

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Published by gearsmagazine1
ATRA's Powertrain Expo is just around the corner! Find out how to Broaden Your Horizons this year at Expo complete schedule of events inside this issue!

Plus, Industry leading technical and mangemet articles -E85 Fuel: It's not for Everyone! ~ In Search of a High Tech Solution ~ It's All About the Memory

A Balanced Appropach to Internet Marketing - Just a Click away
ATRA's Powertrain Expo is just around the corner! Find out how to Broaden Your Horizons this year at Expo complete schedule of events inside this issue!

Plus, Industry leading technical and mangemet articles -E85 Fuel: It's not for Everyone! ~ In Search of a High Tech Solution ~ It's All About the Memory

A Balanced Appropach to Internet Marketing - Just a Click away

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Published by: gearsmagazine1 on Aug 23, 2012
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06/27/2015

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FOR THE TRANSMISSION REBUILDING INDUSTRY 
 
TM
SEPTEMBER 2011
 
E85 Fuel:
It’s Not for Everyone!
It’s All About the Memory
See you at ATRA's Powertrain Expo!Oct 27-31, Las Vegas
 
1 Automatic Drive • P.O. Box 440 • Bellows Falls, VT 05101-0440 USA • 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
Sonnax is an Employee-Owned Company 
12 Sonnax Solutions for ZF6HP19/26/32!
 
PROBLEM
SOLUTION 
 
Tool Required Part Number 
 
Excessive TCC slip, RPM & related codes
 
1.
Oversized Converter Release 
F-95740-TL5
 
95740-05K 
 
Harsh lockup apply & releaseRegulator Valve Kit 
&
 
 VB-FIX
Low converter pressure
 
2.
Oversized Lubrication Control Valve Kit 
F-95740-TL11
 
95740-11K 
 
Lube failure 
&
 
 VB-FIX
Converter overheat
 
3.
Oversized Bypass Clutch Control Valve Kit
F-95740-TL13
 
95740-13K 
 
Low TCC release pressure 
&
 
 VB-FIX
Harsh or erratic line pressure 
4.
Pressure Regulator Sleeve 
95740-03
 
Broken parts 
Delayed or no reverse
 
5.
Oversized Pressure Regulator Valve Kit
F-95740-TL
 
95740-01K 
 
Poor shift quality  
&
 
 VB-FIX 
Gear ratio or solenoid codes
 
6.
Oversized Solenoid Pressure 
F-95740-TL17
 
95740-17K 
 
Wrong gear starts Regulator Valve Kit 
&
 
 VB-FIX
 
Flare upshifts or downshift bind-ups 
7.
Oversized Clutch D1 or E Control Valve Kit 
F-95740-TL8
 
95740-08K 
 
Excessive clutch overlap & clutch distress
 
(2 Locations)
 
&
 
 VB-FIX
 
Pressure control out-of-range codes
 
8.
Oversized Clutch A Control Valve Kit
F-95740-TL8
 
95740-09K 
 
&
 
 VB-FIX
Delayed/harsh forward engagement
 
9.
Clutch A Control Boost Valve & Sleeve Kit
95740-21K 
 
Flare/neutral on 5-4 downshift 
• Firm up/downshift and/or engagement
 
10.
Valve Body Accumulator 
95740-15K 
 
Erratic EDS solenoid controlPiston & Spring Kit 
6 Sets 
 
Soft/Inconsistent shift feel 
11.
O-Ringed End Plug Kit
6 Large & 6 Small Plugs 
 
95740-19K 
 
12.
O-Ringed Internal End Plug Kit 
4 Plugs 
 
95740-25K 
 The solutions shown here also fit Ford 6R60.
 
10.
Upper Valve Body
7.6.1. 2.
Lower Valve Body
7.11.12.8.9.5.4. 3.
Installed inSeveral Locations 
12.
©2011 Sonnax Industries, Inc.
 
SPECIAL INTEREST& TECHNICAL
 
6
 
I’s All Abou h Mmoy
 by Mike Souza
 14Street SMArt: e85 Ful: I’s No fo evyon!
 by Mike Brown
 16In Sach of a High tch Soluion
 by Lance Wiggins
 20Can You Hlp M? I think My Ca’s Possssd! 
 by Steve Garrett 
 30WHAtS WOrKING: A Balancd Appoach o Inn Making 
 by Rodger Bland 
 34MAKING It WOrK: Jus a Click Away 
 by Dennis Madden
 38th Job a Hand
 by State Compensation Insurance Fund 
 40eXPO PreVIeW! Boadn You Hoizons… a expo! 
 by Steve Bodofsky 
 46You Nd o b a: AtrAs Powain eXPO 201150AtrA's Powain eXPO Suppli Showcas
DEPARTMENTS
2FrOM tHe eDItOr: m·a cul·pa 
 by Rodger Bland 
4FrOM tHe CeO: Making Lmonad 
 by Dennis Madden
 54Powain Indusy Nws 57Shopps and Classifid 64Lis of Adviss
 The views expressed in this publication should not necessarily be interpretedas the official policy of the Automatic Transmission Rebuilders Association (ATRA).Publication of product information or any advertising does not imply recommenda-tion by ATRA.
GEARS
, a publication of ATRA, 2400 Latigo Avenue, Oxnard, CA 93030, ispublished for the betterment of the transmission industry and is distributed ninetimes per year. No part of this issue may be reproduced without prior writtenpermission of the publisher.
GEARS
is distributed to members of the transmis-sion industry in the United States, Canada, ATRA Members in Mexico & Europe,and related automotive industry firms and individually. Send changes of addressto
GEARS
in care of ATRA. Subscriptions are available by contacting
GEARS
incare of ATRA. Advertisers and advertising agencies assume full liability for all content of adver-tisements printed and also assume full responsibility for any claims arising there-from against the publisher. The publisher reserves the unqualified right to reject anyadvertising copy as it deems appropriate, with or without cause.
GEARS
is designed to provide accurate and authoritative information in regardto the subject matter covered. It is distributed with the understanding the publisheris not engaged in rendering legal, accounting or other professional service. If legaladvice or other expert assistance, is required, the services of a competent profes-sional person should be sought— from a Declaration of Principles jointly adoptedby a Committee of the American Bar Association and Committee of Publishers.
GEARS
also welcomes articles submitted by members of the industry.
GEARS
 considers all articles for publication that contribute positively to the welfare of thetransmission industry, and reserves the right to edit all articles it publishes. If youwould like to submit an article to
GEARS
, include background information aboutthe author and a telephone number where he/she may be reached. If you wantsubmissions returned, enclose a self-addressed, stamped envelope.
Chief Executive Officer Dennis MaddenManaging Editor 
 
Rodger BlandTechnical Director Lance WigginsAdvertising
Frank Pasley
 
Senior Designer 
 
 Jeanette Troub
 
Contributing Editors:
Steve Bodofsky 
ATRA Technical Staff:
Hank Blair Bill Brayton
Mike BrownSteve Garrett Pete Huscher Mark Puccinelli Randall Schroeder Mike Souza
Director of Membership & IT Svc
 
Kelly Hilmer 
 
Seminars & Convention Manager 
 
Vanessa Velasquez
 
Bookstore Manager 
 
Shaun Velasquez
Publicaions Mail Agmn No. 40031403run Undlivabl Canadian Addsss o:Saion A, PO Box 54, Windso, ON N9A 6J5email: gas@aa.comIssu #160 Pind in U.S.A. Copyigh AtrA 2011
Editorial and Business Offices
2400 Latigo Avenue,Oxnard CA 93030Phone (805) 604-2000Fax (805) 604-2006
 www.gearsmagazine.com www.atra.com
TABLE OF CONTENTS
FOR THE TRANSMISSION REBUILDING INDUSTRY 
G
 
EARS
SEPTEMBER 2011PHONE (805) 604-2000 FAX (805) 604-2006
Be Sure to Attend  ATRA's Powertrain Expo! Oct 27-31, Las Vegas, NV See Info on pages 46–49.
In Search of a High Tech SolutionPage 16
It’s All About the Memory
Page 6
Street Smart:E85 Fuel: It’s Not for Everyone!Page 14

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