Rr311401 Manufacturing Technology

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Code No: RR311401

Set No. 1

III B.Tech I Semester Regular Examinations, November 2007MANUFACTURING TECHNOLOGY(Mechatronics)Time: 3 hours Max Marks: 80Answer any FIVE QuestionsAll Questions carry equal marks

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1. (a) What is meant by seasoning of wood and describe various seasoning methodsfor wood.(b) Describe various pattern allowances [8+8]2. (a) Describe Horizontal Centrifugal Casting Machine with a neat sketch.(b) State the advantages and disadvantages of Centrifugal Casting. [10+6]3. (a) Describe various rolling products used in industries.(b) How the forces in rolling are estimated? Explain the theory of rolling. [6+10]4. (a) Explain the extrusion process used to produce seamless tubes.(b) Name any two extrusion products and sketch the process used for each. [8+8]5. (a) Sketch and explain various hand hammers and power hammers used in prac-tice. Mention their applications.(b) Bring out the differences between punching and drifting operations. Mentiontheir applications. [10+6]6. (a) What are the various inert gases used in welding processes and explain theirrelative advantages?(b) How the similar and dissimilar metals are welded by friction welding? [8+8]7. (a) Describe various methods to find out the flatness and accuracy of surface plate.(b) Describe three methods of testing straight edge one metre long, stating theadvantages and sources of error in each. [8+8]8. (a) What are limit gauges? Sketch and explain the different types of limit gauges.(b) Distinguish between a measuring instrument and gauge. [10+6]

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Code No: RR311401

Set No. 2

III B.Tech I Semester Regular Examinations, November 2007MANUFACTURING TECHNOLOGY(Mechatronics)Time: 3 hours Max Marks: 80Answer any FIVE QuestionsAll Questions carry equal marks

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1. (a) Define the term pattern? Listout various types of Patterns.(b) Explain the desired properties required for the Pattern materials. [8+8]2. (a) Explain the process of making Moulds by Jolt-Squeezing machines.(b) Describe Oil Fired tilting type Crucible Furnace with a neat sketch. [8+8]3. (a) What is the significance of recrystallization temperature in metal working?(b) What are the advantages of Rolling process? [8+8]4. (a) Describe the spinning process with a neat sketch.(b) Explain the advantages of backward extrusion process over forward extrusionprocesses. [8+8]5. (a) What are the various parameters to be considered in selecting the presses orpower hammers for forging operations?(b) Sketch and explain the working mechanism of Knuckle Joint press and givethe advantages and limitations. [6+10]6. (a) Differentiate between TIG and MIG welding methods and explain the advan-tages and limitations.(b) Sketch and explain the construction and working of LASER beam welding.[8+8]7. (a) Differentiate betweeni. Gauging and measurementii. Line standard and end standard.(b) What are the various sources of errors in measurement? How the errors areanalysed? [8+8]8. (a) Sketch and explain about clearance fit, interference fit and transition fit. Ex-plain their applications.(b) Explain the meaning of 25

H

7

/d

9

and indicate the importance of each one of the numericals and alphabets. [9+7]

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Code No: RR311401

Set No. 3

III B.Tech I Semester Regular Examinations, November 2007MANUFACTURING TECHNOLOGY(Mechatronics)Time: 3 hours Max Marks: 80Answer any FIVE QuestionsAll Questions carry equal marks

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1. (a) Describe the tests conducted to know the properties of moulding sand.(b) Write the advantages of Zircon sand over other Sands. [10+6]2. (a) Describe Cold Chamber Die Casting Machine with a neat sketch.(b) Discuss the factors to be considered in the choice of Metal Melting Furnaces.[10+6]3. (a) Briefly explain the importance of various metal working processes.(b) Describe recovery, recrystallization and grain growth phenomena in metalworking process. [8+8]4. (a) What is deep drawing? Explain its applications.(b) Explain hydrostatic extrusion process with a neat sketch. [8+8]5. (a) Sketch and explain various forging operations used in practice. Mention theirapplications.(b) Sketch and explain the sequence of operations involved in making connectingrod by upset forging. [8+8]6. (a) Sketch and explain flash butt welding and mention its advantages and appli-cations.(b) Differentiate between spot welding and projection welding [10+6]7. (a) Explain the role of light wave standard in precision measurement. How canwave standard be compared with end and line standard?(b) How the sine bar is used to measure the taper angle on a component? [8+8]8. (a) Differentiate between inter changeability and selective assembly. What arethe advantages and limitations of each one of them?(b) Describe about limit, fit and allowance. [10+6]

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