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AIO Fitted Gusset Tutorial

AIO Fitted Gusset Tutorial

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Published by Kira
This document is a how to guide on sewing cloth nappies / diapers with internal gussets. Great for newborn pooplosions.
This document is a how to guide on sewing cloth nappies / diapers with internal gussets. Great for newborn pooplosions.

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Published by: Kira on Jan 15, 2009
Copyright:Attribution Non-commercial

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06/16/2009

 
 
http://diynappies.info
 
 –
 
For
 
all
 
your
 
cloth
 
nappy
 
making
 
needs
 
Copyright
 
©
 
2008
 
by
 
Kira
 
Jessup
 
(DIYNappies.info)
 
Information
 
may
 
be
 
copied
 
and
 
distributed
 
for
 
personal
 
use
 
only.
 
Page
 
1
 
of 
 
6
 
Last
 
Updated
 
15/1/09
 
TUTORIAL
 
Making
 
an
 
All
in
one
 
(AIO)
 
or
 
Fitted
 
with
 
Internal
 
Gussets
 
BEFORE
 
YOU
 
BEGIN
 
Firstly,
 
making
 
a
 
nappy
 
with
 
gussets
 
is
 
very
 
time
 
consuming,
 
much
 
more
 
so
 
than
 
making
 
them
 
without
 
gussets.
 
BUT,
 
the
 
end
 
result
 
is
 
fabulous
 
and
 
really
 
can’t
 
be
 
beaten
 
for
 
containing
 
explosive
 
baby
 
poo.
 
I
 
suggest
 
you
 
only
 
cut
 
out
 
and
 
make
 
ONE
 
nappy
 
to
 
begin
 
with
 
to
 
see
 
if 
 
you
 
really
 
want
 
to
 
expend
 
the
 
time
 
and
 
energy
 
in
 
making
 
numerous
 
nappies
 
with
 
gussets.
 
Secondly,
 
I
 
did
 
not
 
create
 
this
 
method
 
for
 
making
 
gussets,
 
I
 
have
 
simply
 
modified
 
another
 
version
 
made
 
for
 
pocket
 
nappies
 
by
 
someone
 
else
 
for
 
my
 
own
 
purposes
 
and
 
therefore
 
do
 
not
 
wish
 
to
 
take
 
credit
 
for
 
someone
 
else’s
 
work
 
.
 
My
 
pattern
 
however,
 
is
 
still
 
entirely
 
my
 
own
 
creation
 
and
 
is
 
unavailable
 
to
 
the
 
general
 
public
 
at
 
the
 
current
 
time.
 
The
 
original
 
gusset
 
tutorial
 
and
 
creator
 
can
 
be
 
found
 
online
 
at:
 
http://diaperdivas.proboards57.com/index.cgi?board=sticky&action=display&thread=3659
 
Thirdly,
 
you
 
will
 
need
 
your
 
own
 
pattern
 
to
 
make
 
this
 
nappy.
 
If 
 
you
 
haven’t
 
already
 
got
 
a
 
pattern
 
you
 
wish
 
to
 
use,
 
I
 
have
 
read
 
that
 
the
 
Mama
 
Bird
 
pattern
 
is
 
good
 
for
 
adding
 
gussets
 
due
 
to
 
the
 
extra
 
width
 
in
 
the
 
crotch.
 
Finally,
 
I
 
suggest
 
you
 
pick
 
a
 
time
 
when
 
there
 
will
 
be
 
no
 
interruptions
 
by
 
little
 
people
 
(or
 
even
 
big
 
people
 
for
 
that
 
matter)
 
as
 
it
 
really
 
does
 
require
 
some
 
concentration
 
the
 
first,
 
second
 
and
 
third
 
times
 
you
 
make
 
them.
 
OK,
 
LET’S
 
GET
 
STARTED
 
To
 
make
 
an
 
AIO
 
or
 
Fitted
 
you
 
will
 
need
 
the
 
following
 
items:
 
 
Sewing
 
Machine
 
 
Scissors
 
 
Pins
 
 
Fabric
 
marker
 
 
Thread
 
in
 
colours
 
to
 
match
 
both
 
the
 
inner
 
and
 
outer
 
of 
 
the
 
nappy
 
 
Absorbent
 
material
 
(cotton,
 
microfibre,
 
hemp,
 
or
 
bamboo)
 
 
Polyurethane
 
laminate
 
(PUL)
 
or
 
other
 
waterproof 
 
material
 
(AIOs
 
only)
 
 
Fleece
 
or
 
cotton
 
outer
 
material
 
(optional)
 
*
 
 
Microfleece,
 
suedecloth
 
or
 
another
 
fabric
 
for
 
lining
 
the
 
inner
 
of 
 
the
 
nappy
 
(optional)
 
 
Fasteners:
 
Velcro/applix/touch
 
tape
 
or
 
snaps.
 
I
 
find
 
nappies
 
with
 
snaps
 
are
 
less
 
fiddly
 
to
 
make.
 
*
 
Whilst
 
cotton
 
outer
 
prints
 
on
 
AIOs
 
look
 
nice/pretty,
 
be
 
aware
 
that
 
they
 
do
 
tend
 
to
 
wick
 
around
 
the
 
legs
 
and
 
back
 
of 
 
the
 
nappy.
 
They
 
are
 
fine
 
for
 
fitted
 
nappies
 
since
 
there
 
will
 
be
 
a
 
cover
 
over
 
them
 
anyway.
 
MAKING
 
YOUR
 
NAPPY
 
1.
 
Following
 
your
 
pattern,
 
cut
 
out
 
a.
 
Your
 
outer
 
material
 
(either
 
your
 
PUL
 
for
 
AIO
 
or
 
absorbent
 
layer
 
for
 
fitted)
 
b.
 
A
 
full
 
body
 
layer
 
of 
 
absorbent
 
fabric
 
(to
 
be
 
hidden)
 
c.
 
Layers
 
of 
 
absorbent
 
fabric
 
to
 
make
 
up
 
the
 
internal
 
soaker
 
(the
 
size
 
of 
 
these
 
will
 
depend
 
on
 
your
 
pattern
 
and
 
your
 
pattern
 
may
 
give
 
a
 
guide
 
as
 
to
 
the
 
size
 
required).
 
I
 
recommend
 
using
 
a
 
combination
 
of 
 
microfibre
 
and
 
bamboo
 
or
 
hemp.
 
2.
 
Cut
 
out
 
the
 
inner
 
liner
 
of 
 
the
 
fabric
 
(which
 
may
 
be
 
another
 
layer
 
of 
 
absorbent
 
fabric
 
if 
 
you
 
would
 
rather
 
have
 
more
 
natural
 
fibres
 
against
 
baby’s
 
bum)
 
as
 
follows:
 
a.
 
PHOTO
 
1:
 
Moving
 
inner
 
fabric
 
in
 
from
 
the
 
fold
 
an
 
additional
 
4
5
 
cm
 
(about
 
2
 
inches)
 
for
 
the
 
gussets,
 
pin
 
the
 
pattern
 
to
 
the
 
fabric.
 
PHOTO
 
1
 
 
 
http://diynappies.info
 
 –
 
For
 
all
 
your
 
cloth
 
nappy
 
making
 
needs
 
Copyright
 
©
 
2008
 
by
 
Kira
 
Jessup
 
(DIYNappies.info)
 
Information
 
may
 
be
 
copied
 
and
 
distributed
 
for
 
personal
 
use
 
only.
 
Page
 
2
 
of 
 
6
 
Last
 
Updated
 
15/1/09
 
3.
 
Mark
 
the
 
centre
 
of 
 
the
 
front
 
and
 
back
 
of 
 
each
 
full
 
boy
 
piece
 
(this
 
will
 
come
 
in
 
handy
 
later)
 
and
 
elastic
 
markings.
 
4.
 
PHOTO
 
2:
 
Sew
 
the
 
internal
 
booster
 
pieces
 
together
 
(it
 
doesn’t
 
have
 
to
 
be
 
neat)
 
and
 
attach
 
to
 
the
 
hidden
 
full
 
body
 
layer
 
of 
 
fabric.
 
5.
 
PHOTOS
 
3&4:
 
If 
 
using
 
snaps
 
as
 
the
 
fasteners,
 
attach
 
the
 
socket
 
snaps
 
at
 
the
 
front
 
of 
 
the
 
nappy,
 
onto
 
the
 
outer
 
layers
 
only,
 
now
 
before
 
you
 
sew
 
pieces
 
together.
 
Make
 
sure
 
you
 
back
 
the
 
snaps
 
with
 
scrap
 
pieces
 
of 
 
PUL
 
to
 
help
 
reinforce
 
them
 
if 
 
only
 
using
 
a
 
single
 
outer
 
layer.
 
Do
 
not
 
attach
 
the
 
wing
 
snaps
 
 just
 
yet.
 
6.
 
PHOTOS
 
5&6:
 
You
 
should
 
now
 
have
 
your
 
pieces
 
ready
 
for
 
sewing
 
the
 
body
 
of 
 
the
 
nappy.
 
Put
 
them
 
together
 
as
 
follows:
 
a.
 
Full
 
body
 
hidden
 
inner
 
layer
 
(with
 
booster
 
attached),
 
booster
 
side
 
face
 
down.
 
b.
 
Outer
 
layer,
 
(if 
 
using
 
PUL
 
place
 
the
 
laminated,
 
shiny
 
side,
 
face
 
down).
 
c.
 
Outer
 
fleece/cotton
 
layer
 
right
 
side
 
up
 
(OPTIONAL;
 
for
 
AIOs
 
only)
 
d.
 
Inner
 
liner/absorbent
 
layer
 
right
 
side
 
down.
 
7.
 
PHOTO
 
7:
 
Pin
 
around
 
the
 
edges
 
of 
 
the
 
nappy
 
(in
 
the
 
seam
 
allowance
 
if 
 
possible)
 
starting
 
at
 
the
 
centre
 
front
 
and
 
back
 
then
 
moving
 
to
 
the
 
edges.
 
8.
 
PHOTO
 
7:
 
Figure
 
out
 
where
 
you
 
want
 
your
 
gusset
 
to
 
go
 
and
 
fold
 
the
 
fabric
 
outwards
 
towards
 
the
 
edge
 
of 
 
the
 
nappy.
 
Pin
 
out
 
of 
 
the
 
way.
 
9.
 
PHOTO
 
8
:
 
Beginning
 
at
 
the
 
front
 
of 
 
the
 
nappy,
 
start
 
by
 
sewing
 
back
 
and
 
forth
 
over
 
the
 
end
 
of 
 
the
 
first
 
gusset
 
to
 
secure
 
it
 
in
 
place
 
and
 
continue
 
around
 
the
 
entire
 
edge
 
of 
 
the
 
nappy,
 
securing
 
all
 
body
 
layers
 
together.
 
Stop
 
sewing
 
when
 
to
 
reach
 
the
 
other
 
gusset
 
at
 
the
 
front
 
of 
 
the
 
nappy
 
and
 
sew
 
back
 
and
 
forth
 
to
 
secure.
 
PHOTO
 
2
 
PHOTOS
 
3
 
&
 
4
 
PHOTOS
 
5
 
&
 
6
 
 
 
http://diynappies.info
 
 –
 
For
 
all
 
your
 
cloth
 
nappy
 
making
 
needs
 
Copyright
 
©
 
2008
 
by
 
Kira
 
Jessup
 
(DIYNappies.info)
 
Information
 
may
 
be
 
copied
 
and
 
distributed
 
for
 
personal
 
use
 
only.
 
Page
 
3
 
of 
 
6
 
Last
 
Updated
 
15/1/09
 
10.
 
You
 
should
 
have
 
an
 
opening
 
at
 
the
 
front
 
of 
 
the
 
nappy
 
for
 
turning.
 
11.
 
PHOTOS
 
9
 
&
 
10:
 
Sew
 
down
 
one
 
end
 
of 
 
the
 
back
 
elastic
 
by
 
sewing
 
back
 
and
 
forth.
 
Continue
 
sewing
 
it
 
in
 
to
 
the
 
next
 
marking
 
by
 
pulling
 
at
 
80%
 
stretch
 
and
 
using
 
3
step
 
zig
 
zag
 
(or
 
regular
 
zig
 
zag).
 
Secure
 
the
 
other
 
end
 
in
 
the
 
same
 
way
 
and
 
cut
 
the
 
elastic.
 
(NOTE:
 
You
 
can
 
save
 
time
 
by
 
sewing
 
in
 
the
 
elastic
 
as
 
you
 
go
 
in
 
step
 
8
 
instead
 
of 
 
doing
 
it
 
separately).
 
12.
 
Turn
 
inside
 
out
 
and
 
push
 
out
 
all
 
the
 
sewn
 
edges.
 
Check
 
there
 
are
 
no
 
holes
 
etc
 
now
 
and
 
if 
 
there
 
are,
 
turn
 
inside
 
out
 
again
 
and
 
fix
 
it.
 
13.
 
Re
pin
 
at
 
the
 
front
 
of 
 
the
 
nappy
 
using
 
the
 
centre
 
marking
 
to
 
help
 
line
 
up
 
the
 
pieces.
 
14.
 
PHOTO
 
11:
 
The
 
ends
 
of 
 
both
 
gussets
 
will
 
be
 
sewn
 
in
 
so
 
you
 
should
 
be
 
able
 
to
 
“refold”
 
them
 
fairly
 
easily
 
only
 
this
 
time
 
ensure
 
that
 
they
 
are
 
folded
 
inwards
 
towards
 
the
 
centre
 
of 
 
the
 
nappy.
 
This
 
ensures
 
that
 
the
 
gusset
 
wall
 
at
 
the
 
front
 
and
 
back
 
of 
 
the
 
nappy
 
can
 
also
 
help
 
contain
 
poo
 
better.
 
If 
 
you
 
find
 
you’ve
 
accidentally
 
done
 
it
 
wrong,
 
don’t
 
unpick
 
the
 
entire
 
nappy,
 
it
 
will
 
still
 
work,
 
 just
 
remember
 
to
 
do
 
it
 
the
 
other
 
way
 
next
 
time.
 
Pin
 
them
 
down
 
out
 
of 
 
the
 
way.
 
PHOTOS
 
7
 
&
 
8
 
PHOTOS
 
9
 
&
 
10
 
PHOTO
 
11
 

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