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MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: METROLOGY REVISION
Review Assessment: Metrology Revision User Submitt ed Name Status Score Metrology Revision Completed 24 out of 25 points
Instructi By: Carlo Giampietro ons Questi 1 out of 1 points on 1 The top and bottom size for the dimension is:
Selected Answer:
Correct Answer:
Questi 1 out of 1 points on 2 What does the following symbol represent on a mechanical drawing?
Questi 1 out of 1 points on 3 If 1 royal Egyptian cubit = 7 palms = 28 fingers = 525 mm. How many palms in 1050.00mm
14
Why is the ISO9000 series quality system being adopted by many major or minor organisations?
To prove that the organisation conforms to a known standard of manufacturing and management. To prove that the organisation conforms to a known standard of manufacturing and management.
Questi 1 out of 1 points on 7 The GO and NOGO plug gauge sizes for the pinion bore are:
Selected Answer:
Correct Answer:
From the list below select select all the type of micrometers.
Selected Answers:
Correct Answers:
Selected Answers:
Thimble Ratchet
Correct Answers:
Thimble Ratchet Spindle Face Lock nut Spindle Anvil Face Frame
Si ze Si ze
The profile of small or fragile components. The profile of small or fragile components.
Questio 1 out of 1 points n 14 What type of measurements can be taken with a vernier caliper.
Selected Answers:
Correct Answers:
Questio 0 out of 1 points n 15 What is the standard accuracy of most vernier calipers.
0.010 mm 0.100 mm
Questio 1 out of 1 points n 17 What is the measurement on the metric micrometer head?
12.66
12.66
Answer: m
Questio 1 out of 1 points n 19 What is the usual procedure for calibrating a micrometer.
Selected Using a calibrated test piece the micrometer thimble Answer: is adjusted with a C-Spanner until the reading on the micrometer corresponds to the value on the test piece. Correct Answer: Using a calibrated test piece the micrometer thimble is adjusted with a C-Spanner until the reading on the micrometer corresponds to the value on the test piece.
Selected Answers:
Optical flats X-Ray Ultrasonic Comparative Surface Finish Laser Optical comparator
Correct Answers:
Optical flats X-Ray Ultrasonic Comparative Surface Finish Laser Optical comparator
Questio 1 out of 1 points n 22 The accuracy and resolution of a measurement device is the same.
Selected Answer:
Fals e
Correct Answer:
Fals e
Questio 1 out of 1 points n 23 The word measurement comes from the Greek word [1] , meaning limited proportion.
metron
NAT A NAT A
Questio 1 out of 1 points n 25 Select the appropriate measurement device to measure the following shaft diameter: 48.234 mm
Outside Micrometer 25-50mm 0.001 resolution Outside Micrometer 25-50mm 0.001 resolution
MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: LATHE REVISION
Review Assessment: Lathe Revision User Submitt ed Name Status Score Lathe Revision Completed 20 out of 20 points
Instructi By: Carlo Giampietro ons Questi 1 out of 1 points on 1 Identify the operations that can be performed on a lathe.
Selected Answers:
Facing Boring. Grooving. Taper tuning. Screw Cutting. Parting Off. Longitudinal cutting. Knurling.
Correct Answers:
Facing Boring.
Grooving. Taper tuning. Screw Cutting. Parting Off. Longitudinal cutting. Knurling.
Selected Answers:
Correct Answers:
Knurli ng Knurli ng
Questi 1 out of 1 points on 4 Internal and external threads can be produced when supporting a work piece with the tail stock.
Fals e Fals e
To allow long bars to be clamped in the chuck. To allow long bars to be clamped in the chuck.
Questi 1 out of 1 points on 6 What part of the centre lathe is critical for the manufacture of screw threads?
Selected Answer:
Lead Screw
Correct Answer:
Lead Screw
Questi 1 out of 1 points on 7 Identify Work Holding devices usually used in turning operations.
Selected Answers:
Correct Answers:
Questi 1 out of 1 points on 8 What machining operation is being performed in the diagram.
Drilli ng Drilli ng
Fals e Fals e
Carries the tool, cross and compound slide. Machine Slide Work Holding Device. Questio 1 out of 1 points n 11
C. Carriag
A. Bed E. Chuck
Selected Answers:
Correct Answers:
Packing Shims Adjustable tool posts. Quick change adjustable tool posts.
Questio 1 out of 1 points n 13 Select what operations can be performed by this turning tool.
Questio 1 out of 1 points n 16 What turning operation is being performed in this diagram?
Questio 1 out of 1 points n 17 Select the most common forms of changing the spindle speed.
Selected
CNC control
Correct Answers:
CNC control Belts & Pulleys Gear Box Variable speed Drives
Questio 1 out of 1 points n 18 Why is it important to have the spindle rotating at the correct speed?
To rotate the spindle at the correct speed for the material and tool. To rotate the spindle at the correct speed for the material and tool.
Selected Answers:
Correct Answers:
Questio 1 out of 1 points n 20 Which machining operation does not create a taper?
Faci ng Faci ng
MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: MILLING AND DRILLING REVISION
Submitt ed Name Status Score Milling and Drilling Revision Completed 19 out of 25 points
Instructi By: Carlo Giampietro ons Questi 1 out of 1 points on 1 What is the name of this device?
Cutting speed of material in m/min (Metres Per Minute) Cutting speed of material in m/min (Metres Per Minute)
Questi 0 out of 1 points on 6 What other types of drilling machines are available.
Selected Answers:
Column
Correct Answers:
Questi 0 out of 1 points on 7 The difference between cutter "A" and "C" is:
"C" can cut laterally "A" can't. "C" can plunge cut "A" can't.
Tru e Fals e
Questi 1 out of 1 points on 9 The drill geometry is determined by the material it is machining:
Tru e Tru e
Questio 1 out of 1 points n 10 The abbreviation "HSS" in relation to cutting tools describes what:
Type of alloy the cutting tool is made from. Type of alloy the cutting tool is made from.
Selected Answer:
Fals e
Correct Answer:
Fals e
Questio 1 out of 1 points n 12 The plunge feed rate and the lateral feed rate is the same a slot drill.
Fals e Fals e
Hobb ed Hobb ed
A reamer machines a drilled hole to size. A reamer machines a drilled hole to size.
What is the main advantage and disadvantage of Climb milling (Up Milling)?
Better finish but more powerful and rigid machine required. Better finish but more powerful and rigid machine required.
Questio 0 out of 1 points n 16 What type of Machining operations can be performed on a vertical milling machine?
Selected Answers:
Correct Answers:
Drilling Reaming Boring Fly Cutting Face and Side Milling Slotting
Questio 1 out of 1 points n 17 What is the function of the arbor bracket of (yoke) on a horizontal milling machine?
To support the arbor during machining. To support the arbor during machining.
Selected
Tru
e Tru e
Questio 1 out of 1 points n 21 Why is the use of personal safety equipment important when using milling and drilling machines.
To minimise the risk of injury to the operator. To minimise the risk of injury to the operator.
Selected Answer:
Shap er
Correct Answer:
Shap er
Questio 0 out of 1 points n 24 Select the types of work holding devices are available for milling and drilling machines?
Selected Answers:
Correct Answers:
Gear Hobs
Broaching
Answer:
Tools
MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: BLUESCOPE STEEL REVISION
Review Assessment: BlueScope Steel Revision User Submitt ed Name Status Score BlueScope Steel Revision Completed 16 out of 20 points
Instructi By: Carlo Giampietro ons Questi 1 out of 1 points on 1 Identify some of the properties of steel.
Selected Answers:
Correct Answers: y
Transporting molten iron to the steel making area. Transporting molten iron to the steel making area.
Questi 1 out of 1 points on 3 What temperature is the steel when it's pored into the slab caster?
Questi 1 out of 1 points on 4 Slabs, billets and blooms are heated to what temperature prior to rolling.
1200 C 1200 C
Questi 1 out of 1 points on 5 Slag is introduced into the blast furnace as alloying agent.
Fals e Fals e
Questi 1 out of 1 points on 6 The BOS vessel is lined with what insulating material?
Iron with less than 1% carbon content. Iron with less than 1% carbon content.
Questi 1 out of 1 points on 8 The lance introduces what into the BOS vessel?
Oxyg en Oxyg en
A by product of iron and steel making. A by product of iron and steel making.
Questio 0 out of 1 points n 10 Identify the factors that determine the grade of steel produced?
Selected Answers:
Quality of coke Alloy content Furnace Temperature Carbon Content Grade of iron ore
Correct Answers:
Quality of coke
Questio 1 out of 1 points n 11 How are the Slabs, Billets and Blooms cropped during casting?
At the end of the machine, the steel is cut to the required length by gas torches. At the end of the machine, the steel is cut to the required length by gas torches.
Questio 1 out of 1 points n 12 How is the slab solidified and cooled during the casting process?
Water sprays along the machine to cool/solidify the steel. Water sprays along the machine to cool/solidify the steel.
Questio 0 out of 1 points n 13 Casting and rolling are both done hot.
Tru e Fals e
F e F e
Co al Co al
Selected Answers:
Correct Answers:
Coke Scrap Metal Mangan ese Aluminiu m Limeston e Iron Ore Dolomite Nickel
Selected Answer:
Chargi ng
Correct Answer:
Chargi ng
Questio 0 out of 1 points n 19 Select the main methods of transporting iron ore.
Selected Answers:
Rail
Correct Answers:
Ra il Shi p
Questio 1 out of 1 points n 20 Most of the iron ore used by BlueScope steel comes from:
MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: WELDING REVISION
Review Assessment: Welding Revision User Submitt ed Name Status Score Welding Revision Completed 20 out of 20 points
Instructi By: Carlo Giampietro ons Questi 1 out of 1 points on 1 What is "MIG" welding?
Questi 1 out of 1 points on 2 What is the function of the shielding gas during "TIG" and "MIG" welding?
Selected Answer:
Correct Answer:
Questi 1 out of 1 points on 3 How is the flux delivered during electric stick welding?
the base metal is heated and the filler material is melted. the base metal is heated and the filler material is melted.
Questi 1 out of 1 points on 5 Name the Gasses used in the welding torch:
Selected Answers:
Correct Answers:
If you boost a gas to extremely high temperatures, you get plasma. If you boost a gas to extremely high temperatures, you get plasma.
Questi 1 out of 1 points on 8 What role does the electrode play in the TIG welding process?
Selected
Questio 1 out of 1 points n 10 Prior to friction welding both components are pre-heated.
Fals e Fals e
Questio 1 out of 1 points n 11 The most suitable flame type for Brazing, Soldering and Flame Hardening is:
Selected Answer:
Carburizing Flame.
Correct Answer:
Carburizing Flame.
Questio 1 out of 1 points n 12 The soldering operation utilises capillary action to distribute the filler material.
Tru e Tru e
Questio 1 out of 1 points n 14 How does flux assist in the brazing and soldering process? Select from the list:
Selected Answers:
Welding agents assist in capillary action. Removes oxide films from surface.
Prevents Oxidation
Correct Answers:
Welding agents assist in capillary action. Removes oxide films from surface. Prevents Oxidation
Questio 1 out of 1 points n 15 Squeezing the trigger on a cutting torch releases what gas to increase the temperature?
Oxyg en Oxyg en
Questio 1 out of 1 points n 16 The 3 main type of flames used with an Oxyacetylene torch are:
The two halves of this petrol tank are joined using what metal fusing technology.
Questio 1 out of 1 points n 18 Select from the list some of the safety devices found on gas welding and cutting units.
Selected Answers:
Regulators Color Coded Hoses Labeling Flash Back Arrestors Marked Fittings
Correct Answers:
Regulators Color Coded Hoses Labeling Flash Back Arrestors Marked Fittings
Fals e Fals e
Questio 1 out of 1 points n 20 How is the filler material delivered during the MIG welding process?
Through the hand piece via motorised coil feed motor. Through the hand piece via motorised coil feed motor.
MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: GEARS AND PULLEYS
Review Assessment: Gears and Pulleys User Submitt ed Name Status Score Gears and Pulleys Completed 20 out of 20 points
Instructi By: Carlo Giampietro ons Questi 1 out of 1 points on 1 This belt configuration is causing the large pulleys to rotate in the opposite direction.
Fals e Fals e
Questi 1 out of 1 points on 2 Select the manufacturing processes involved in manufacturing the standard pulleys pictured below:
Selected Answers:
Correct Answers:
Questi 1 out of 1 points on 3 The drive/driven ratio for the pedal/sprocket is:
1: 2 1: 2
Questi 1 out of 1 points on 5 At the turn of the last century machine shops utilised flat belt drives because:
Flat belts could transmit power over long distances. Flat belts could transmit power over long distances.
Selected Answers:
Shifting pulley B(driver) to the left will cause pulley A to slow down. Pulleys A and B rotate at the same speed if tapers are identical and aligned. Shifting pulley B(driver) to the right will cause pulley A to speed up.
Correct Answers:
Shifting pulley B(driver) to the left will cause pulley A to slow down.
Pulleys A and B rotate at the same speed if tapers are identical and aligned. Shifting pulley B(driver) to the right will cause pulley A to speed up.
Questi 1 out of 1 points on 8 What is the rev/min at gear D and what is it's direction?
133.33 Revolution Per Minute Anticlockwise. 133.33 Revolution Per Minute Anticlockwise.
Questi 1 out of 1 points on 9 In the V8 engine below why was a timing belt used instead of a timing chain?
Quiet er Quiet er
Questio 1 out of 1 points n 10 Chain drive has one main advantage over a traditional gear train. Only two gear wheels and a chain are needed to transmit rotary motion over a distance. With a traditional gear train, many gears must be arranged meshing with each other in order to transmit motion.
Tru e Tru e
Questio 1 out of 1 points n 11 Select what features make V-belt drives more desirable than chain drives:
Selected Answers:
Correct Answers:
Questio 1 out of 1 points n 12 How would you best explain a bevel gear?
Bevel gears can be used to change the direction of drive in a gear system by 90 degrees. Bevel gears can be used to change the direction of drive in a gear system by 90 degrees.
Tru e Tru e
Questio 1 out of 1 points n 14 What is the function of the rack and pinion on the bench drill?
Raise and lower the table. Raise and lower the table.
Questio 1 out of 1 points n 15 Flat belt contact surfaces are flat for tracking purposes.
Fals e Fals e
Questio 1 out of 1 points n 16 Which one of the pulleys is responsible for belt tension?
Questio 1 out of 1 points n 17 The gear ratio of a worm gear is worked out through the following formula:
Selected Answer:
Correct Answer:
Tru e Tru e
Questio 1 out of 1 points n 19 What advantage does a chain have over a belt?
Questio 1 out of 1 points n 20 When the sun and planet have the same number of teeth, the drive shaft completes two revolutions for each stroke of the beam.
Tru e Tru e
MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: VALVE QUIZ
User Submitt ed Name Status Score Valve Quiz Completed 29 out of 30 points
Instructi By: Carlo Giampietro ons Questi 1 out of 1 points on 1 Steel valves are most suitable for water.
Disagr ee Disagr ee
Questi 1 out of 1 points on 2 Why is the ball of a ball valve often chrome plated?
What component in the circuit diagram is responsible for the direction of the cylinder?
Questi 1 out of 1 points on 5 Brass is a common material for manufacturing valves and fittings because:
In this Diesel engine cross section what part opens and closes the valve?
Ca m Ca m
Questi 1 out of 1 points on 7 What part of the pneumatic valve pictured below is responsible for forcing the plunger onto the valve seat?
8. Spring 8. Spring
Questi 0 out of 1 points on 8 Identify the parts that make up the bonnet assembly.
Selected Answers:
Correct Answers:
Bonnet Yoke bushing Packing Gland Gland bolt Disk Stem bushing Yoke bushing Gland bolt nut Gasket Hand wheel Hand wheel nut
Questio 1 out of 1 points n 10 Plastic valves are a suitable alternative for high pressure applications.
Fals e Fals e
On/Off control is required, with low pressure drop. On/Off control is required, with low pressure drop.
Questio 1 out of 1 points n 12 Why is greater mechanical advantage required when operating some valves?
When valves are exposed to high operating temperatures, valve binding makes operation difficult. When valves are exposed to high operating temperatures, valve binding makes operation difficult.
Selected Check valves automatically open to allow flow in one Answers direction and seat to prevent flow in the reverse : direction. Ball valves allow quick, quarter turn on-off operation and have poor throttling characteristics. Gate valves are generally used in systems where low flow resistance for a fully open valve is desired and there is no need to throttle the flow. Butterfly valves provide significant advantages over other valve designs in weight,space, and cost for large valve applications. Diaphragm valves and pinch valves are used in systems where it is desirable for the entire operating mechanism to be completely isolated from the fluid. Plug valves are often used to direct flow between several different ports through use of a single valve. Globe valves are used in systems where good throttling characteristics and low seat leakage are desired and a relatively high head loss in an open valve isacceptable. A stop check valve is a combination of a lift check valve and a globe valve and incorporates the characteristics of both. Safety/relief valves are used to provide automatic overpressurisation protection for a system.
Correct Check valves automatically open to allow flow in one Answers direction and seat to prevent flow in the reverse : direction. Ball valves allow quick, quarter turn on-off operation and have poor throttling characteristics. Gate valves are generally used in systems where low flow resistance for a fully open valve is desired and there is no need to throttle the flow. Butterfly valves provide significant advantages over other valve designs in weight,space, and cost for large valve applications. Diaphragm valves and pinch valves are used in systems where it is desirable for the entire operating
mechanism to be completely isolated from the fluid. Plug valves are often used to direct flow between several different ports through use of a single valve. Globe valves are used in systems where good throttling characteristics and low seat leakage are desired and a relatively high head loss in an open valve isacceptable. A stop check valve is a combination of a lift check valve and a globe valve and incorporates the characteristics of both. Safety/relief valves are used to provide automatic overpressurisation protection for a system.
Questio 1 out of 1 points n 14 What is the function of the float in a toilet cistern?
To close the ball valve when the water has reached the desired level. To close the ball valve when the water has reached the desired level.
Questio 1 out of 1 points n 15 A needle valves are used for fine adjustment and control of flow rate:
Tru e Tru e
Fals e Fals e
Questio 1 out of 1 points n 17 What common feature do all the valves in the human heart have?
Fals e Fals e
Questio 1 out of 1 points n 19 The arrow describes the correct flow of material through the check valve.
Tru e Tru e
Questio 1 out of 1 points n 20 What part of the gate valve pictured is responsible for controlling the flow rate.
MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: ABRASIVE MACHINING
Review Assessment: Abrasive Machining User Submitt ed Name Status Score Abrasive Machining Completed 14.38 out of 23 points
Instructi By: Carlo Giampietro ons Questi 0 out of 1 points on 1 Which of the following are used for dressing grinding wheels?
Selected Answers:
B.
C.
E.
Correct Answers: A.
B.
C.
D.
E.
Questi 1 out of 1 points on 2 The centreless belt grinder is grinding the outside diameter of electric motor stators, select what other grinding machines could be used to perform this operation.
Questi 1 out of 1 points on 3 Honing is an operation that is used primarily to improve the surface [1] of [2] produced by processes such as boring, drilling, and internal grinding.
Specified Answer hole for: 2 s Correct Answers for: 1 Correct Answers for: 2 Questi 2 out of 4 points on 4 Select the main reasons for grinding the gear shaft below. finis h hole s
Selected Answers:
Correct Answers:
Questi 0.38 out of 1 points on 5 Specify the order of operations for the spur gear.
Correct Answer 1 .
2 . 3 . 4 . 5 . 6 . 7 . 8 .
Turning flat side . Drilling . Gear Cutting . De-burring . Heat Treating . Gear tooth grinding . Rust Proofing .
Drilling
De-burring
Heat Treating
Rust Proofing
Questi 1 out of 1 points on 6 Select the materials that are usually ground with Silicon Carbide wheels.
Selected Answers:
Correct Answers:
Conditioning which exposed new sharp grit as well as truing the wheel. Conditioning which exposed new sharp grit as well as truing the wheel.
Questi 0 out of 1 points on 8 How is the workpiece held to the table on the surface grinder pictured below?
Questi 0 out of 1 points on 9 Select the reasons why this hardened helical would require grinding.
Selected Answers:
Correct Answers:
diamond
Questio 0 out of 1 points n 11 When selecting abrasive stones for rumbling machines what factors should be taken into consideration?
Selected Answers:
Correct Answers:
Hardness of component. Size of component. Shape of component. Component material Accuracy of the component.
Questio 1 out of 1 points n 13 Web thinning on a drill bit is performed because the cutting action of the chisel edge requires a relatively large amount of thrust be used to cause the drill to penetrate into the workpiece.
Tru e Tru
Answer:
To minimise shatter, safety and maintain surface finish. To minimise shatter, safety and maintain surface finish.
Questio 1 out of 1 points n 15 Aluminum oxide grinding wheels are recommended for carbon steels, ferrous alloys and alloy steels.
Tru e Tru e
Questio 0 out of 1 points n 16 List 4 of the grinding machines demonstrated in the workshop.
Selected Answers:
Correct Answers:
Questio 0 out of 1 points n 17 Using a tool and cutter grinder how clearance angle "H" achieved?
Rotating the cutter at the desired angle relative to the grinding wheel centre. By raising the cutting edge above the centre line of the grinding wheel.
Agre e Agre e
Questio 1 out of 1 points n 19 The following formula calculates the grinding ratio.
Tru e Tru e
Questio 1 out of 1 points n 20 Coolant is used during the grinding process for:
cooling
MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: TROLLEY JACK
Review Assessment: Trolley Jack User Submitt ed Name Status Score Trolley Jack Completed 25 out of 25 points
Instructi By: Carlo Giampietro ons Questi 1 out of 1 points on 1 Which 17th century french scientist invented the hydraulic lever.
Questi 4 out of 4 points on 2 Specify the order of operations in manufacturing the trolley jack shaft pictured below.
Correct Answer 1 . 2 . 3 . Create billet on cut off saw. Turn and groove long side. Turn and groove 2nd short side.
Selected Answer 1 . 2 . 3 . Create billet on cut off saw. Turn and groove long side. Turn and groove 2nd short side.
4 Rust proof.
100
100 N 100
Questi 1 out of 1 points on 4 Standard circlips are usually custom made for specific applications.
Fals e Fals e
Agre e Agre e
Questi 1 out of 1 points on 6 What manufacturing methods could be used to make the trolley jack wheel?
Selected Answers:
Correct Answers:
Questi 1 out of 1 points on 7 Specify the correct metric drill size for a "M14 x 1.5" tap.
12.5
Tru e Tru e
Rig ht Rig ht
The weight moves only one third of the distance but with three times the force. The weight moves only one third of the distance but with three times the force.
Questio 1 out of 1 points n 11 The yoke from the trolley jack pictured below was most probably:
Questio 1 out of 1 points n 12 Select from the list below suitable mass production technology for cutting out the profiles from steel plate.
Selected Answers:
Correct Answers:
Gas Cutting
Questio 1 out of 1 points n 13 Select from the list below a suitable welding technology for fabricating the trolley jack sub assemblies.
Selected Answers:
Correct Answers:
Questio 1 out of 1 points n 14 What type of fit would you specify for all the components that have to be welded together?
Outside diameter of thread and pitch of thread. Outside diameter of thread and pitch of thread.
Tru e Tru e
Questio 1 out of 1 points n 17 You can see that the distance from the pedal to the pivot is four times the distance from the cylinder to the pivot, so the force at the pedal will be increased by a factor of four before it is transmitted to the cylinder. You can also see that the diameter of the brake cylinder is three times the diameter of the pedal cylinder. This further multiplies the force by nine. Therefore this system increases the force of your foot by a factor of:
36
36 36.
36x 36.0 0 Questio 1 out of 1 points n 18 What is the function of the needle valve in the above hydraulic jack circuit?
Questio 1 out of 1 points n 19 On Earth's surface, a mass of 1 kg exerts a force of approximately 9.80665 N
Tru e Tru e
Questio 1 out of 1 points n 20 Select the methods that could be used to produce the holes in the trolley jack sub assembly below:
Selected Answers:
Correct Answers:
Gas Cut Laser cut Drilled Punched Water jet cutting CNC milling machine
Questio 1 out of 1 points n 21 Applying 100 lbs of force over 9 inches on the cylinder on the left will move the cylinder on the right: (Answer in inches)
Calculate the force in newtons for F2. Given: F1 = 50N A1 = 10cm2 A2 = 40cm2
200
200 200
MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: GEAR PUMPS
Review Assessment: Gear Pumps User Submitt ed Name Status Score Gear Pumps Completed 30 out of 15 points
Instructi By: Carlo Giampietro ons Questi 1 out of 1 points on 1 What type of grinding machine was used to machine the shaft diameters?
Questi 4 out of 4 points (Extra credit) on 2 Select the main disadvantages of an external gear pump.
Selected Answers:
One bearing runs in the product pumped Overhung load on shaft bearing Medium pressure limitations Usually requires moderate speeds
Correct Answers:
One bearing runs in the product pumped Overhung load on shaft bearing Medium pressure limitations Usually requires moderate speeds
Questi 1 out of 1 points on 3 The efficiency of a gear pump can be described this way: E = Pout / Pin Selected Answer: Tru e
Correct Answer:
Tru e
Questi 1 out of 1 points on 4 The following diagram depicts what type of gear manufacture?
hobbing
Lo be Lo be
Questi 1 out of 1 points on 6 Specify the machining order for the following gear pump shaft.
Correct Answer 1 . 2 . 3 . 4 . 5 . 6 . 7 . 8 . Rust proofing Heat Treatment Grinding De-Burring Turn long side Turn short side Cut gears Billeting
Selected Answer 1 . 2 . 3 . 4 . 5 . 6 . 7 . 8 . Rust proofing Heat Treatment Grinding De-Burring Turn long side Turn short side Cut gears Billeting
Questi 1 out of 1 points on 7 Is this the correct flow direction for an external gear pump.
Tru e Tru e
Questi 5 out of 5 points (Extra credit) on 8 Select the advantages of a Gerotor pump.
Selected Answers:
Only one stuffing box Quiet operation High Speed Can be made to operate with one direction of flow with either rotation Constant and even discharge regardless of pressure conditions Only two moving parts Operates well in either direction
Correct Answers:
Only one stuffing box Quiet operation High Speed Can be made to operate with one direction of flow with either rotation Constant and even discharge regardless of pressure conditions Only two moving parts Operates well in either direction
Questi 6 out of 6 points (Extra credit) on 9 Select the applications for a vane pump.
Selected Answers:
LPG Cylinder Filling Bulk Transfer of LPG and NH3 Aerosol and Propellants Alcohols Refrigeration - Freons, Ammonia Aqueous solutions Auto Industry - Fuels, Lubes, Refrigeration Coolants Solvents Aviation Service - Fuel Transfer, Deicing
Correct
Answers:
Bulk Transfer of LPG and NH3 Aerosol and Propellants Alcohols Refrigeration - Freons, Ammonia Aqueous solutions Auto Industry - Fuels, Lubes, Refrigeration Coolants Solvents Aviation Service - Fuel Transfer, Deicing
Questio 1 out of 1 points n 10 Gear shaping is not suitable for blind holes and shoulders.
Fals e Fals e
Questio 1 out of 1 points n 11 Calculate Flow rate Q Answer in m3/sec Data: 60 Seconds in a minute 1000 litres in a 1m3 of Fluid Flow rate from data sheet 34 l/min
l/min
=Q
Fals e Fals e
Selected Answers:
High speed High pressure No overhung bearing loads Relatively quiet operation Design accommodates wide variety of materials.
Correct Answers:
High speed High pressure No overhung bearing loads Relatively quiet operation Design accommodates wide variety of materials.
n 14 The suction port is smaller than the output port to increase pressure.
Fals e Fals e
Selected Answers:
Requires timing gears Requires two seals Reduced lift with thin liquids
Correct Answers:
Requires timing gears Requires two seals Reduced lift with thin liquids
Nm /s Nm /s
MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: WHAT IS MANUFACTURING?
Review Assessment: What is manufacturing? User Submitt ed Name Status Score What is manufacturing? Completed 6.75 out of 9 points
Instructi By: Carlo Giampietro ons Questi 0 out of 2 points (Extra credit) on 1 The word manufacturing is derived from the Latin [1] [2] , meaning made by hand.
creo
manu
Lat he Lat he
Questi 1 out of 1 points on 3 It can be said that manufacturing is the process of converting raw materials into products.
Agre e Agre e
Question Casting Process Bulk deformation process Sheet metal process Polymer process Machining process Finishing process Joining process
E. Bending
F. Flat rolling
C. Gas tungsten arc C. Gas tungsten arc welding welding A. Bolt connection A. Bolt connection
Over 4,000 years ago, between the Tigrus and Euphrates Rivers in a land known as Mesopotamia, ancient artisans manufactured idols using the lost wax casting method, what material was used for making patterns:
gold
Questi 1 out of 1 points on 6 It can be said that the design of a product first requires a thorough understanding of the functions and the performance expected of that product.
Agre e Agre e
Questi 1 out of 1 points on 7 Product design is a critical activity because it has been estimated that [1] to [2] % of the cost of the product is determined by the decisions made in the initial design stages.
70
80
What type of engine would of been used to power the drive shafts of this 18th century machine shop?
Questi 0 out of 1 points on 9 Manufacturing is generally a complex activity involving a wide variety of resources and activities such as:
Selected Answers:
Process planning Product design Manufacturing Production control Machinery and tooling Materials
Correct Answers:
Process planning Product design Sales Customer service Marketing Purchasing Manufacturing Production control
Questio 1 out of 1 points n 10 In what year was the the first industrial robot, the Unimate incorporated into the assembly line at a General Motors plant to work with heated die-casting machines?
196 1 196 1
MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: CASTING
Review Assessment: Casting User Submitt ed Name Status Score Casting Completed 20 out of 20 points
Exhaust air from the mold cavity as the molten metal flows onto the mold. Exhaust air from the mold cavity as the molten metal flows onto the mold.
Questi 1 out of 1 points on 2 The top of the sand mold is called the [1] and the bottom of the sand mold is called the [2] .
Specified Answer cop for: 1 e Specified Answer dra for: 2 g Correct Answers for: 1 cop e Cop e Correct Answers for: 2 dra g Dra g Questi 1 out of 1 points on 3
Sand casting is one of the most popular and simplest types of [1] that has been used for centuries.
Specified Answer castin for: 1 g Correct Answers for: 1 castin g Castin g CASTI NG Questi 1 out of 1 points on 4 Lost-foam [1] is a type of evaporative-pattern casting process that is similar to [2] casting except foam is used for the pattern instead of wax.
casting
Specified Answer investmen for: 2 t Correct Answers for: 1 casting Casting CASTING Investmen t investmen t INVESTME NT Questi 1 out of 1 points on 5 Castings have three distinct regions or zones what are they called?
Selected Answers:
Correct Answers:
Questi 1 out of 1 points on 6 A Blow, Scar, Blister, Scab, Wash, Misrun and Cold shunt are:
Questi 1 out of 1 points on 7 The mold cavity of a casting does not reflect the exact dimensions of the finished part
Agre e Agre e
Selected Answers:
Correct Answers:
Questi 1 out of 1 points on 9 Specify the order of operations for the sand casting process.
Correct Answer 1 . 2 . 3 . 4 Fill the mold cavity with molten metal. 5 Allow the metal to cool. . 6 Break away the sand mold . and remove the casting. Questio 1 out of 1 points n 10 Place a pattern in sand to create a mold. Incorporate a gating system. Remove the pattern.
Selected Answer 1 . 2 . 3 . 4 Fill the mold cavity with molten metal. 5 Allow the metal to cool. . 6 Break away the sand mold . and remove the casting. Place a pattern in sand to create a mold. Incorporate a gating system. Remove the pattern.
Hot forging is done at a high temperature, which makes metal easier to shape and less likely to [1]
fracture
Questio 1 out of 1 points n 11 The theorem that is based on the conservation of energy is called the [1] theorem.
Specified Answer Bernoull for: 1 i Correct Answers for: 1 bernoull is bernoull i's Bernoull is Bernoull is Bernoull i bernoull i Questio 1 out of 1 points n 12
It can be said that casting is a manufacturing process by which a liquid material is usually poured into a mould, which contains a hollow cavity of the desired shape, and then allowed to solidify.
Agre e Agre e
Questio 1 out of 1 points n 13 The image below pictures what type of casting?
Correct Match 2. A
Selected Match 2. A
3. B
3. B
1. C
1. C
Selected Answers:
Casting Runner Sprue Gate Top riser Pouring cup Side Riser
Correct Answers:
Casting Runner Sprue Gate Top riser Pouring cup Side Riser
Selected Answers:
Correct Answers:
Questio 1 out of 1 points n 17 Hot forging is defined as working a metal above its recrystallization temperature.
Tru e Tru e
Questio 1 out of 1 points n 18 The two main types of die casting are cold chamber and hot chamber.
Tru e Tru e
Questio 1 out of 1 points n 19 In casting a [1] is a replica of the object to be cast, used to prepare the cavity into which molten material will be poured during the casting process.
Questio 1 out of 1 points n 20 What is the casting process called when tempered sand is packed into wood or metal pattern halves, removed from the pattern, and assembled with or without cores, and metal is poured into resultant cavities.
MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: MID SEMESTER EXAM MANUFACTURING SPRING 2009
Submitt ed Name Status Score Mid Semester Exam Manufacturing - Spring 2009 Completed 42 out of 51 points
Instructi By: Carlo Giampietro ons Questi 0 out of 1 points on 1 During draw reductions, the blank diameter should not change after the first draw.
Fals e Tru e
Nm /s Nm /s
Questi 0 out of 1 points on 4 What machining operations can be performed with a slot drill?
Fals e Fals e
Questi 1 out of 1 points on 6 In 1841 Joseph [1] collected sample screws from a large number of British workshops and put forward two proposals: 1. The angle the thread flanks should be standardised at 55 degrees. 2. The number of threads per inch should be standardised for various diameters. His proposals became standard practice in Britain in the 1860's
Specified Answer
Whitworth
Questi 1 out of 1 points on 7 Match up the standards with their national or international origin.
Questi 0 out of 1 points on 8 Select the attributes that can be measured with the disk brake rotor measuring jig.
Selected Answers:
Correct Answers:
Squarene ss Thickness
Can form very large parts Good mechanical properties Good surface finish and accuracy Low equipment cost Low labor cost Little scrap generated
Agre e Agre e
Questio 1 out of 1 points n 10 What machining operation is being performed in the diagram.
Drilli ng Drilli ng
Questio 1 out of 1 points n 12 What component in the circuit diagram is responsible for the direction of the cylinder?
Questio 1 out of 1 points n 13 What materials are water valves and fittings usually made from?
Selected Answers:
Correct Answers:
Questio 1 out of 1 points n 14 The act of bending results in both (1) [1] and (2) [2] in the sheet metal.
tension
Specified Answer compressio for: 2 n Correct Answers for: 1 tension Tension TENSION COMPRESSI ON compressio n Compressio n
Questio 0 out of 1 points n 15 Calculate the material wastage as a percentage for the following shaft. Weight of Shaft = 0.700 kg Density of Steel = 7800kg/m3 D1 = 50.00mm D2 = 30.00mm L1 = 20.00mm L2 = 80.00mm All calculations to the 3rd decimal place.
Selected
16%
Answer: Correct Answer: 77.67 % 77.67 77.67 0 77.67 0% Questio 1 out of 1 points n 16 During the deep drawing process the (1) [1] forces the material into the (2) [2].
Specified Answer punc for: 1 h Specified Answer for: 2 Correct Answers for: 1 die
Questio 0 out of 1 points n 17 Using the following formula calculate the RPM for the workpiece within 2 decimal places. RPM = 325V D D1 = 30.00mm Diameter D2 = 15.00mm Diameter L = 25.00 mm
V= 25 m/min
812.5
Questio 1 out of 1 points n 18 In the V8 engine below what was a timing belt used instead of a timing chain?
Quiet er Quiet er
Questio 1 out of 1 points n 19 In the metric system to obtain the tapping drill size the [1] is subtracted from the outside diameter of the thread.
Selected Answer:
pitc h
Correct Answer:
Questio 1 out of 1 points n 20 The top and bottom size for the dimension is:
Selected Answer:
Correct Answer:
Questio 1 out of 1 points n 22 The arrow describes the correct flow of material through the check valve.
Tru e Tru e
Questio 1 out of 1 points n 23 What type of Machining operations can be performed on a vertical milling machine?
Selected Answers:
Drilling Reaming Boring Fly Cutting Face and Side Milling Slotting
Correct Answers:
Drilling Reaming Boring Fly Cutting Face and Side Milling Slotting
Questio 1 out of 1 points n 24 What type of force is used to cut the sheet metal in the diagram below?
Questio 1 out of 1 points n 25 In 1772 James Watt - who also invented the steam engine - invented a measuring device that moved a pair of jaws in and out, this device was called a ?
Questio 1 out of 1 points n 26 What turning operation is being performed in this diagram?
Questio 1 out of 1 points n 27 Which machining operation does not create a taper?
Selected Answer:
Faci ng
Correct Answer:
Faci ng
Questio 0 out of 1 points n 28 What type of belts should be used for synchronous power transmission.
Selected Answers:
Correct Answers:
On/Off control is required, with low pressure drop. On/Off control is required, with low pressure drop.
Questio 0 out of 1 points n 31 What is the angle reading on the sextant vernier scale? [1] Degrees, [2] Minutes.
76
20
Selected Answer:
Lo be
Correct Answer:
Lo be
Questio 0 out of 1 points n 33 Select the main factors that determine the correct spindle RPM for a milling cutter.
Selected Answers:
Correct Answers:
Questio 1 out of 1 points n 34 At the turn of the last century machine shops utilised flat belt drives because:
Flat belts could transmit power over long distances. Flat belts could transmit power over long distances.
Questio 1 out of 1 points n 35 The GO and NOGO plug gauge sizes for the pinion bore are:
Selected Answer:
Correct Answer:
Questio 1 out of 1 points n 36 The formula for feed rate is: RPM x [1] x Chip Per tooth
Specified Answer number of for: 1 teeth Correct Answers for: 1 number of teeth Number of Teeth # of Teeth #of Teeth
Questio 1 out of 1 points n 37 The drive/driven ratio for the pedal/sprocket is:
1: 2 1: 2
Questio 1 out of 1 points n 38 Select the materials that can be cast using the investment casting method.
Selected Answers:
Correct Answers:
Questio 1 out of 1 points n 39 What is the standard accuracy of most vernier calipers.
0.100 mm 0.100 mm
Questio 1 out of 1 points n 41 What is the rev/min at gear D and what is it's direction?
133.33 Revolutions Per Minute Anticlockwise. 133.33 Revolutions Per Minute Anticlockwise.
Questio 1 out of 1 points n 42 Brass is a common material for manufacturing valves and fittings because:
Questio 0 out of 1 points n 43 What part of the pneumatic valve pictured below is responsible for forcing the plunger onto the valve seat?
8. Spring
4. Coil / Solenoid
Questio 1 out of 1 points n 44 The diagram below describes what type of casting method?
Questio 1 out of 1 points n 45 Gear hobbing can be used for cutting internal gear teeth.
Fals e Fals e
Selected Answer:
Correct Answer:
Questio 1 out of 1 points n 47 The cylinder in the diagram can only be powered in one direction.
Fals e Fals e
Questio 1 out of 1 points n 48 What other types of drilling machines are available.
Selected Answers:
Correct Answers:
Fals e Fals e