You are on page 1of 124

ALL THE CORRECT ANSWERS FOR EVERY ONLINE QUIZ FOR MANUFACTURING :D ENJOY!!!

MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: METROLOGY REVISION

Review Assessment: Metrology Revision User Submitt ed Name Status Score Metrology Revision Completed 24 out of 25 points

Instructi By: Carlo Giampietro ons Questi 1 out of 1 points on 1 The top and bottom size for the dimension is:

Selected Answer:

0.6 30 0.620 0.6 30 0.620

Correct Answer:

Questi 1 out of 1 points on 2 What does the following symbol represent on a mechanical drawing?

Selected Answer: Correct Answer:

Surface finish Surface finish

Questi 1 out of 1 points on 3 If 1 royal Egyptian cubit = 7 palms = 28 fingers = 525 mm. How many palms in 1050.00mm

Selected Answer: Correct Answer:

14

14 14 plams 14 Palms 14 PALMS

Questi 1 out of 1 points on 4 A GO / NOGO Gauge is a:

Selected Answer: Correct Answer:

All of the mentioned. All of the mentioned.

Questi 1 out of 1 points on 5

Why is the ISO9000 series quality system being adopted by many major or minor organisations?

Selected Answer: Correct Answer:

To prove that the organisation conforms to a known standard of manufacturing and management. To prove that the organisation conforms to a known standard of manufacturing and management.

Questi 1 out of 1 points on 6 What is meant by the term "SQC"

Selected Answer: Correct Answer:

Statistical Quality Control Statistical Quality Control

Questi 1 out of 1 points on 7 The GO and NOGO plug gauge sizes for the pinion bore are:

Selected Answer:

GO 36.32 NOGO 36.07 GO 36.32 NOGO 36.07

Correct Answer:

Questi 1 out of 1 points on 8

From the list below select select all the type of micrometers.

Selected Answers:

Depth Inside Frame Outside Disk Brake

Correct Answers:

Depth Inside Frame Outside Disk Brake

Questi 1 out of 1 points on 9 The term "Kaisen" in Japanese means:

Selected Answer: Correct Answer:

Enduring Quality Enduring Quality

Questio 1 out of 1 points n 10 Identify the main micrometer parts.

Selected Answers:

Thimble Ratchet

Spindle Face Lock nut Spindle Anvil Face Frame

Correct Answers:

Thimble Ratchet Spindle Face Lock nut Spindle Anvil Face Frame

Questio 1 out of 1 points n 11 What is being measured by this measuring device?

Selected Answer: Correct Answer:

Si ze Si ze

Questio 1 out of 1 points n 12 A GO/NOGO snap gauge is set to what sizes.

Selected Answer: Correct Answer:

Top and bottom size. Top and bottom size.

Questio 1 out of 1 points n 13 An Optical Comparitor is usually used for measuring.

Selected Answer: Correct Answer:

The profile of small or fragile components. The profile of small or fragile components.

Questio 1 out of 1 points n 14 What type of measurements can be taken with a vernier caliper.

Selected Answers:

Depth. Metric or Inch. Outside dimensions. Inside dimensions.

Correct Answers:

Depth. Metric or Inch. Outside

dimensions. Inside dimensions.

Questio 0 out of 1 points n 15 What is the standard accuracy of most vernier calipers.

Selected Answer: Correct Answer:

0.010 mm 0.100 mm

Questio 1 out of 1 points n 16 A Kelvin (K) is a unit of:

Selected Answer: Correct Answer:

Thermodynamic Temperature Thermodynamic Temperature

Questio 1 out of 1 points n 17 What is the measurement on the metric micrometer head?

Selected Answer: Correct

12.66

12.66

Answer: m

12.66m 12.66 mm 12.660 12.660 mm

Questio 1 out of 1 points n 18 A steel rule is a:

Selected Answer: Correct Answer:

Comparative measuring tool. Comparative measuring tool.

Questio 1 out of 1 points n 19 What is the usual procedure for calibrating a micrometer.

Selected Using a calibrated test piece the micrometer thimble Answer: is adjusted with a C-Spanner until the reading on the micrometer corresponds to the value on the test piece. Correct Answer: Using a calibrated test piece the micrometer thimble is adjusted with a C-Spanner until the reading on the micrometer corresponds to the value on the test piece.

Questio 1 out of 1 points n 20 Identify this measurement device.

Selected Answer: Correct Answer:

Hardness Tester Hardness Tester

Questio 1 out of 1 points n 21 Identify the non contact measurement devices.

Selected Answers:

Optical flats X-Ray Ultrasonic Comparative Surface Finish Laser Optical comparator

Correct Answers:

Optical flats X-Ray Ultrasonic Comparative Surface Finish Laser Optical comparator

Questio 1 out of 1 points n 22 The accuracy and resolution of a measurement device is the same.

Selected Answer:

Fals e

Correct Answer:

Fals e

Questio 1 out of 1 points n 23 The word measurement comes from the Greek word [1] , meaning limited proportion.

Specified Answer for: 1 Correct Answers for: 1 N Questio 1 out of 1 points n 24

metron

metron Metron METRO

Which of the following is not an international standard.

Selected Answer: Correct Answer:

NAT A NAT A

Questio 1 out of 1 points n 25 Select the appropriate measurement device to measure the following shaft diameter: 48.234 mm

Selected Answer: Correct Answer:

Outside Micrometer 25-50mm 0.001 resolution Outside Micrometer 25-50mm 0.001 resolution

MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: LATHE REVISION

Review Assessment: Lathe Revision User Submitt ed Name Status Score Lathe Revision Completed 20 out of 20 points

Instructi By: Carlo Giampietro ons Questi 1 out of 1 points on 1 Identify the operations that can be performed on a lathe.

Selected Answers:

Facing Boring. Grooving. Taper tuning. Screw Cutting. Parting Off. Longitudinal cutting. Knurling.

Correct Answers:

Facing Boring.

Grooving. Taper tuning. Screw Cutting. Parting Off. Longitudinal cutting. Knurling.

Questi 1 out of 1 points on 2 A Live Centre is used for:

Selected Answers:

Taper Turning Supporting long work pieces. Supporting heavy workpieces.

Correct Answers:

Taper Turning Supporting long work pieces. Supporting heavy workpieces.

Questi 1 out of 1 points on 3 What is the function demonstrated in the diagram.

Selected Answer: Correct Answer:

Knurli ng Knurli ng

Questi 1 out of 1 points on 4 Internal and external threads can be produced when supporting a work piece with the tail stock.

Selected Answer: Correct Answer:

Fals e Fals e

Questi 1 out of 1 points on 5 Why is the lathe spindle hollow?

Selected Answer: Correct Answer:

To allow long bars to be clamped in the chuck. To allow long bars to be clamped in the chuck.

Questi 1 out of 1 points on 6 What part of the centre lathe is critical for the manufacture of screw threads?

Selected Answer:

Lead Screw

Correct Answer:

Lead Screw

Questi 1 out of 1 points on 7 Identify Work Holding devices usually used in turning operations.

Selected Answers:

3 Jaw Chuck 4 Jaw Chuck Face Plate Collet Chuck

Correct Answers:

3 Jaw Chuck 4 Jaw Chuck Face Plate Collet Chuck

Questi 1 out of 1 points on 8 What machining operation is being performed in the diagram.

Selected Answer: Correct Answer:

Drilli ng Drilli ng

Questi 1 out of 1 points on 9 A centre lathe is usually used in mass production.

Selected Answer: Correct Answer:

Fals e Fals e

Questio 1 out of 1 points n 10 Identify the parts of the Lathe.

Question Contains the motor and gear box.

Correct Match B. Head Stock D. Tail Stoc k

Selected Match B. Head Stock D. Tail Stoc k

Supports the Work Piece.

Carries the tool, cross and compound slide. Machine Slide Work Holding Device. Questio 1 out of 1 points n 11

C. Carriag e A. Bed E. Chuck e

C. Carriag

A. Bed E. Chuck

Identify the methods of setting the tool centre height.

Selected Answers:

Packing Shims Adjustable tool posts.

Quick change adjustable tool posts.

Correct Answers:

Packing Shims Adjustable tool posts. Quick change adjustable tool posts.

Questio 1 out of 1 points n 12 The term "RPM" refers to.

Selected Answer: Correct Answer:

Revolutions Per Minute. Revolutions Per Minute.

Questio 1 out of 1 points n 13 Select what operations can be performed by this turning tool.

Selected Answer: Correct Answer:

Facing and Longitudinal turning Facing and Longitudinal turning

Questio 1 out of 1 points n 14 Identify the type of Lathe.

Selected Answer: Correct Answer:

Turret Lathe Turret Lathe

Questio 1 out of 1 points n 15 The term "CNC" means.

Selected Answer: Correct Answer:

Computer Numerical Control Computer Numerical Control

Questio 1 out of 1 points n 16 What turning operation is being performed in this diagram?

Selected Answer: Correct Answer:

Taper Turning. Taper Turning.

Questio 1 out of 1 points n 17 Select the most common forms of changing the spindle speed.

Selected

CNC control

Answers: Belts & Pulleys Gear Box Variable speed Drives

Correct Answers:

CNC control Belts & Pulleys Gear Box Variable speed Drives

Questio 1 out of 1 points n 18 Why is it important to have the spindle rotating at the correct speed?

Selected Answer: Correct Answer:

To rotate the spindle at the correct speed for the material and tool. To rotate the spindle at the correct speed for the material and tool.

Questio 1 out of 1 points n 19 Identify the types of lathe

Selected Answers:

Centre Copy Automatic CNC

Turret Capstan Multi Spindle

Correct Answers:

Centre Copy Automatic CNC Turret Capstan Multi Spindle

Questio 1 out of 1 points n 20 Which machining operation does not create a taper?

Selected Answer: Correct Answer:

Faci ng Faci ng

MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: MILLING AND DRILLING REVISION

Review Assessment: Milling and Drilling Revision User

Submitt ed Name Status Score Milling and Drilling Revision Completed 19 out of 25 points

Instructi By: Carlo Giampietro ons Questi 1 out of 1 points on 1 What is the name of this device?

Selected Answer: Correct Answer:

Dividing Head Dividing Head

Questi 1 out of 1 points on 2 What is meant by the term "Surface Speed"?

Selected Answer: Correct Answer:

Cutting speed of material in m/min (Metres Per Minute) Cutting speed of material in m/min (Metres Per Minute)

Questi 1 out of 1 points on 3 The following cutters are used for:

Selected Answer: Correct Answer:

Gear Cutting Gear Cutting

Questi 1 out of 1 points on 4 Identify the type of milling machine.

Selected Answer: Correct Answer:

Horizontal Mill Horizontal Mill

Questi 1 out of 1 points on 5 Identify cutter "A"

Selected Answer: Correct Answer:

End Mill End Mill

Questi 0 out of 1 points on 6 What other types of drilling machines are available.

Selected Answers:

Column

Radial Pedestal MultiSpindle CNC Portable Inverted

Correct Answers:

Column Radial Pedestal MultiSpindle CNC Portable

Questi 0 out of 1 points on 7 The difference between cutter "A" and "C" is:

Selected Answer: Correct Answer:

"C" can cut laterally "A" can't. "C" can plunge cut "A" can't.

Questi 0 out of 1 points on 8 The cutter labeled "D" is a slab mill.

Selected Answer: Correct Answer:

Tru e Fals e

Questi 1 out of 1 points on 9 The drill geometry is determined by the material it is machining:

Selected Answer: Correct Answer:

Tru e Tru e

Questio 1 out of 1 points n 10 The abbreviation "HSS" in relation to cutting tools describes what:

Selected Answer: Correct Answer:

Type of alloy the cutting tool is made from. Type of alloy the cutting tool is made from.

Questio 1 out of 1 points n 11 The drill is rotating in the correct direction.

Selected Answer:

Fals e

Correct Answer:

Fals e

Questio 1 out of 1 points n 12 The plunge feed rate and the lateral feed rate is the same a slot drill.

Selected Answer: Correct Answer:

Fals e Fals e

Questio 1 out of 1 points n 13 The gear pictured is being:

Selected Answer: Correct Answer:

Hobb ed Hobb ed

Questio 1 out of 1 points n 14 What is the function of a reamer?

Selected Answer: Correct Answer:

A reamer machines a drilled hole to size. A reamer machines a drilled hole to size.

Questio 1 out of 1 points n 15

What is the main advantage and disadvantage of Climb milling (Up Milling)?

Selected Answer: Correct Answer:

Better finish but more powerful and rigid machine required. Better finish but more powerful and rigid machine required.

Questio 0 out of 1 points n 16 What type of Machining operations can be performed on a vertical milling machine?

Selected Answers:

Drilling Reaming Boring Fly Cutting Tapping

Correct Answers:

Drilling Reaming Boring Fly Cutting Face and Side Milling Slotting

Questio 1 out of 1 points n 17 What is the function of the arbor bracket of (yoke) on a horizontal milling machine?

Selected Answer: Correct Answer:

To support the arbor during machining. To support the arbor during machining.

Questio 1 out of 1 points n 18 A drill will cut oversize when:

Selected Answer: Correct Answer:

Its incorrectly sharpened.. Its incorrectly sharpened..

Questio 1 out of 1 points n 19 A slab milling operation is performed on a:

Selected Answer: Correct Answer:

Horizontal mill. Horizontal mill.

Questio 1 out of 1 points n 20 The diagram below is an example of conventional milling.

Selected

Tru

Answer: Correct Answer:

e Tru e

Questio 1 out of 1 points n 21 Why is the use of personal safety equipment important when using milling and drilling machines.

Selected Answer: Correct Answer:

To minimise the risk of injury to the operator. To minimise the risk of injury to the operator.

Questio 1 out of 1 points n 22 What type of operation is this cutter performing?

Selected Answer: Correct Answer:

Fly Cutting Fly Cutting

Questio 1 out of 1 points n 23 What type of machine is this?

Selected Answer:

Shap er

Correct Answer:

Shap er

Questio 0 out of 1 points n 24 Select the types of work holding devices are available for milling and drilling machines?

Selected Answers:

Clamp Kits Jigs Toggle Clamps

Correct Answers:

Clamp Kits Jigs Toggle Clamps Vacuum Chucks Magnetic chucks

Questio 0 out of 1 points n 25 What type of tools are pictured.

Selected Answer: Correct

Gear Hobs

Broaching

Answer:

Tools

MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: BLUESCOPE STEEL REVISION

Review Assessment: BlueScope Steel Revision User Submitt ed Name Status Score BlueScope Steel Revision Completed 16 out of 20 points

Instructi By: Carlo Giampietro ons Questi 1 out of 1 points on 1 Identify some of the properties of steel.

Selected Answers:

Lustre Ductability Coating Strenght Conductivi ty Alloying Malleabilit y Durability

Correct Answers: y

Lustre Ductabilit Coating

Strenght Conducti vity Alloying Malleabili ty Durability

Questi 1 out of 1 points on 2 A torpedo ladle is used for:

Selected Answer: Correct Answer:

Transporting molten iron to the steel making area. Transporting molten iron to the steel making area.

Questi 1 out of 1 points on 3 What temperature is the steel when it's pored into the slab caster?

Selected Answer: Correct Answer:

1700 Celcius 1700 Celcius

Questi 1 out of 1 points on 4 Slabs, billets and blooms are heated to what temperature prior to rolling.

Selected Answer: Correct Answer:

1200 C 1200 C

Questi 1 out of 1 points on 5 Slag is introduced into the blast furnace as alloying agent.

Selected Answer: Correct Answer:

Fals e Fals e

Questi 1 out of 1 points on 6 The BOS vessel is lined with what insulating material?

Selected Answer: Correct Answer:

Refractory bricks Refractory bricks

Questi 1 out of 1 points on 7 Carbon Steel is:

Selected Answer: Correct Answer:

Iron with less than 1% carbon content. Iron with less than 1% carbon content.

Questi 1 out of 1 points on 8 The lance introduces what into the BOS vessel?

Selected Answer: Correct Answer:

Oxyg en Oxyg en

Questi 1 out of 1 points on 9 What is Slag?

Selected Answer: Correct Answer:

A by product of iron and steel making. A by product of iron and steel making.

Questio 0 out of 1 points n 10 Identify the factors that determine the grade of steel produced?

Selected Answers:

Quality of coke Alloy content Furnace Temperature Carbon Content Grade of iron ore

Correct Answers:

Quality of coke

Alloy content Furnace Temperature Fluxes Carbon Content

Questio 1 out of 1 points n 11 How are the Slabs, Billets and Blooms cropped during casting?

Selected Answer: Correct Answer:

At the end of the machine, the steel is cut to the required length by gas torches. At the end of the machine, the steel is cut to the required length by gas torches.

Questio 1 out of 1 points n 12 How is the slab solidified and cooled during the casting process?

Selected Answer: Correct Answer:

Water sprays along the machine to cool/solidify the steel. Water sprays along the machine to cool/solidify the steel.

Questio 0 out of 1 points n 13 Casting and rolling are both done hot.

Selected Answer: Correct Answer:

Tru e Fals e

Questio 1 out of 1 points n 14 The symbol for Iron is:

Selected Answer: Correct Answer:

F e F e

Questio 1 out of 1 points n 15 Coke is manufactured from:

Selected Answer: Correct Answer:

Co al Co al

Questio 0 out of 1 points n 16 Select the ingredients used in steel making.

Selected Answers:

Coke Scrap Metal Limeston e Iron Ore

Correct Answers:

Coke Scrap Metal Mangan ese Aluminiu m Limeston e Iron Ore Dolomite Nickel

Questio 1 out of 1 points n 17 "BOS" Steel making process is short for

Selected Answer: Correct Answer:

Basic Oxygen Steel making Basic Oxygen Steel making

Questio 1 out of 1 points n 18 Filling the furnace with ingredients is called:

Selected Answer:

Chargi ng

Correct Answer:

Chargi ng

Questio 0 out of 1 points n 19 Select the main methods of transporting iron ore.

Selected Answers:

Rail

Correct Answers:

Ra il Shi p

Questio 1 out of 1 points n 20 Most of the iron ore used by BlueScope steel comes from:

Selected Answer: Correct Answer:

Pilbara region of Western Australia Pilbara region of Western Australia

MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: WELDING REVISION

Review Assessment: Welding Revision User Submitt ed Name Status Score Welding Revision Completed 20 out of 20 points

Instructi By: Carlo Giampietro ons Questi 1 out of 1 points on 1 What is "MIG" welding?

Selected Answer: Correct Answer:

Metal Inert Gas Metal Inert Gas

Questi 1 out of 1 points on 2 What is the function of the shielding gas during "TIG" and "MIG" welding?

Selected Answer:

To evacuate any oxygen from the welding area.

Correct Answer:

To evacuate any oxygen from the welding area.

Questi 1 out of 1 points on 3 How is the flux delivered during electric stick welding?

Selected Answer: Correct Answer:

From outside the electrode. From outside the electrode.

Questi 1 out of 1 points on 4 During the brazing process,

Selected Answer: Correct Answer:

the base metal is heated and the filler material is melted. the base metal is heated and the filler material is melted.

Questi 1 out of 1 points on 5 Name the Gasses used in the welding torch:

Selected Answer: Correct Answer:

Acetylene and Oxygen Acetylene and Oxygen

Questi 1 out of 1 points on 6 Select some examples of fusion welding:

Selected Answers:

Continuous seam welding. Spot Welding Friction Welding

Correct Answers:

Continuous seam welding. Spot Welding Friction Welding

Questi 1 out of 1 points on 7 What is Plasma?

Selected Answer: Correct Answer:

If you boost a gas to extremely high temperatures, you get plasma. If you boost a gas to extremely high temperatures, you get plasma.

Questi 1 out of 1 points on 8 What role does the electrode play in the TIG welding process?

Selected

It melts the base and filler

Answer: Correct Answer:

material. It melts the base and filler material.

Questi 1 out of 1 points on 9 What does "TIG" stand for?

Selected Answer: Correct Answer:

Tungsten Inert Gas Tungsten Inert Gas

Questio 1 out of 1 points n 10 Prior to friction welding both components are pre-heated.

Selected Answer: Correct Answer:

Fals e Fals e

Questio 1 out of 1 points n 11 The most suitable flame type for Brazing, Soldering and Flame Hardening is:

Selected Answer:

Carburizing Flame.

Correct Answer:

Carburizing Flame.

Questio 1 out of 1 points n 12 The soldering operation utilises capillary action to distribute the filler material.

Selected Answer: Correct Answer:

Tru e Tru e

Questio 1 out of 1 points n 13 The picture depicts what type of welding?

Selected Answer: Correct Answer:

Stick Welding Stick Welding

Questio 1 out of 1 points n 14 How does flux assist in the brazing and soldering process? Select from the list:

Selected Answers:

Welding agents assist in capillary action. Removes oxide films from surface.

Prevents Oxidation

Correct Answers:

Welding agents assist in capillary action. Removes oxide films from surface. Prevents Oxidation

Questio 1 out of 1 points n 15 Squeezing the trigger on a cutting torch releases what gas to increase the temperature?

Selected Answer: Correct Answer:

Oxyg en Oxyg en

Questio 1 out of 1 points n 16 The 3 main type of flames used with an Oxyacetylene torch are:

Selected Answer: Correct Answer:

Carburising, Neutral, Oxidising Carburising, Neutral, Oxidising

Questio 1 out of 1 points n 17

The two halves of this petrol tank are joined using what metal fusing technology.

Selected Answer: Correct Answer:

Seam Welding Seam Welding

Questio 1 out of 1 points n 18 Select from the list some of the safety devices found on gas welding and cutting units.

Selected Answers:

Regulators Color Coded Hoses Labeling Flash Back Arrestors Marked Fittings

Correct Answers:

Regulators Color Coded Hoses Labeling Flash Back Arrestors Marked Fittings

Questio 1 out of 1 points n 19

"TIG" welding is a one handed operation.

Selected Answer: Correct Answer:

Fals e Fals e

Questio 1 out of 1 points n 20 How is the filler material delivered during the MIG welding process?

Selected Answer: Correct Answer:

Through the hand piece via motorised coil feed motor. Through the hand piece via motorised coil feed motor.

MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: GEARS AND PULLEYS

Review Assessment: Gears and Pulleys User Submitt ed Name Status Score Gears and Pulleys Completed 20 out of 20 points

Instructi By: Carlo Giampietro ons Questi 1 out of 1 points on 1 This belt configuration is causing the large pulleys to rotate in the opposite direction.

Selected Answer: Correct Answer:

Fals e Fals e

Questi 1 out of 1 points on 2 Select the manufacturing processes involved in manufacturing the standard pulleys pictured below:

Selected Answers:

Boring Die Casting Turning

Correct Answers:

Boring Die Casting Turning

Questi 1 out of 1 points on 3 The drive/driven ratio for the pedal/sprocket is:

Selected Answer: Correct Answer:

1: 2 1: 2

Questi 1 out of 1 points on 4 The RPM of the driven pulley is:

Selected Answer: Correct Answer:

30 (Revolution Per minute) 30 (Revolution Per minute)

Questi 1 out of 1 points on 5 At the turn of the last century machine shops utilised flat belt drives because:

Selected Answer: Correct Answer:

Flat belts could transmit power over long distances. Flat belts could transmit power over long distances.

Questi 1 out of 1 points on 6 The following belt is a:

Selected Answer: Correct Answer:

Timing belt. Timing belt.

Questi 1 out of 1 points on 7 Selects the answers that are true:

Selected Answers:

Shifting pulley B(driver) to the left will cause pulley A to slow down. Pulleys A and B rotate at the same speed if tapers are identical and aligned. Shifting pulley B(driver) to the right will cause pulley A to speed up.

Correct Answers:

Shifting pulley B(driver) to the left will cause pulley A to slow down.

Pulleys A and B rotate at the same speed if tapers are identical and aligned. Shifting pulley B(driver) to the right will cause pulley A to speed up.

Questi 1 out of 1 points on 8 What is the rev/min at gear D and what is it's direction?

Selected Answer: Correct Answer:

133.33 Revolution Per Minute Anticlockwise. 133.33 Revolution Per Minute Anticlockwise.

Questi 1 out of 1 points on 9 In the V8 engine below why was a timing belt used instead of a timing chain?

Selected Answer: Correct Answer:

Quiet er Quiet er

Questio 1 out of 1 points n 10 Chain drive has one main advantage over a traditional gear train. Only two gear wheels and a chain are needed to transmit rotary motion over a distance. With a traditional gear train, many gears must be arranged meshing with each other in order to transmit motion.

Selected Answer: Correct Answer:

Tru e Tru e

Questio 1 out of 1 points n 11 Select what features make V-belt drives more desirable than chain drives:

Selected Answers:

Can be run faster. Quieter Easier to manufacturer. Less Maintenance. Cheaper

Correct Answers:

Can be run faster. Quieter Easier to manufacturer. Less Maintenance. Cheaper

Questio 1 out of 1 points n 12 How would you best explain a bevel gear?

Selected Answer: Correct Answer:

Bevel gears can be used to change the direction of drive in a gear system by 90 degrees. Bevel gears can be used to change the direction of drive in a gear system by 90 degrees.

Questio 1 out of 1 points n 13 Gear A and C rotate at the same speed.

Selected Answer: Correct Answer:

Tru e Tru e

Questio 1 out of 1 points n 14 What is the function of the rack and pinion on the bench drill?

Selected Answer: Correct Answer:

Raise and lower the table. Raise and lower the table.

Questio 1 out of 1 points n 15 Flat belt contact surfaces are flat for tracking purposes.

Selected Answer: Correct Answer:

Fals e Fals e

Questio 1 out of 1 points n 16 Which one of the pulleys is responsible for belt tension?

Selected Answer: Correct Answer:

Questio 1 out of 1 points n 17 The gear ratio of a worm gear is worked out through the following formula:

Selected Answer:

number of teeth on wormwheel number of teeth on worm

Correct Answer:

number of teeth on wormwheel number of teeth on worm

Questio 1 out of 1 points n 18 V-Belts are made to a DIN standard.

Selected Answer: Correct Answer:

Tru e Tru e

Questio 1 out of 1 points n 19 What advantage does a chain have over a belt?

Selected Answer: Correct Answer:

Positive power transmission. Positive power transmission.

Questio 1 out of 1 points n 20 When the sun and planet have the same number of teeth, the drive shaft completes two revolutions for each stroke of the beam.

Selected Answer: Correct Answer:

Tru e Tru e

MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: VALVE QUIZ

Review Assessment: Valve Quiz

User Submitt ed Name Status Score Valve Quiz Completed 29 out of 30 points

Instructi By: Carlo Giampietro ons Questi 1 out of 1 points on 1 Steel valves are most suitable for water.

Selected Answer: Correct Answer:

Disagr ee Disagr ee

Questi 1 out of 1 points on 2 Why is the ball of a ball valve often chrome plated?

Selected Answer: Correct Answer:

To make it more durable. To make it more durable.

Questi 1 out of 1 points on 3

What component in the circuit diagram is responsible for the direction of the cylinder?

Selected Answer: Correct Answer:

Directional Control Valve Directional Control Valve

Questi 1 out of 1 points on 4 Identify the pictured valve.

Selected Answer: Correct Answer:

Butterfly Valve Butterfly Valve

Questi 1 out of 1 points on 5 Brass is a common material for manufacturing valves and fittings because:

Selected Answer: Correct Answer:

Corrosive resistant. Corrosive resistant.

Questi 1 out of 1 points on 6

In this Diesel engine cross section what part opens and closes the valve?

Selected Answer: Correct Answer:

Ca m Ca m

Questi 1 out of 1 points on 7 What part of the pneumatic valve pictured below is responsible for forcing the plunger onto the valve seat?

Selected Answer: Correct Answer:

8. Spring 8. Spring

Questi 0 out of 1 points on 8 Identify the parts that make up the bonnet assembly.

Selected Answers:

Bonnet Yoke bushing Disk Yoke bushing Hand wheel

Hand wheel nut

Correct Answers:

Bonnet Yoke bushing Packing Gland Gland bolt Disk Stem bushing Yoke bushing Gland bolt nut Gasket Hand wheel Hand wheel nut

Questi 1 out of 1 points on 9 Re-seating the valve refers to:

Selected Answer: Correct Answer:

Re-cutting the valve seat. Re-cutting the valve seat.

Questio 1 out of 1 points n 10 Plastic valves are a suitable alternative for high pressure applications.

Selected Answer: Correct Answer:

Fals e Fals e

Questio 2 out of 2 points n 11 Gate valves are mainly used where:

Selected Answer: Correct Answer:

On/Off control is required, with low pressure drop. On/Off control is required, with low pressure drop.

Questio 1 out of 1 points n 12 Why is greater mechanical advantage required when operating some valves?

Selected Answer: Correct Answer:

When valves are exposed to high operating temperatures, valve binding makes operation difficult. When valves are exposed to high operating temperatures, valve binding makes operation difficult.

Questio 10 out of 10 points n 13 Which of the following is true:

Selected Check valves automatically open to allow flow in one Answers direction and seat to prevent flow in the reverse : direction. Ball valves allow quick, quarter turn on-off operation and have poor throttling characteristics. Gate valves are generally used in systems where low flow resistance for a fully open valve is desired and there is no need to throttle the flow. Butterfly valves provide significant advantages over other valve designs in weight,space, and cost for large valve applications. Diaphragm valves and pinch valves are used in systems where it is desirable for the entire operating mechanism to be completely isolated from the fluid. Plug valves are often used to direct flow between several different ports through use of a single valve. Globe valves are used in systems where good throttling characteristics and low seat leakage are desired and a relatively high head loss in an open valve isacceptable. A stop check valve is a combination of a lift check valve and a globe valve and incorporates the characteristics of both. Safety/relief valves are used to provide automatic overpressurisation protection for a system.

Correct Check valves automatically open to allow flow in one Answers direction and seat to prevent flow in the reverse : direction. Ball valves allow quick, quarter turn on-off operation and have poor throttling characteristics. Gate valves are generally used in systems where low flow resistance for a fully open valve is desired and there is no need to throttle the flow. Butterfly valves provide significant advantages over other valve designs in weight,space, and cost for large valve applications. Diaphragm valves and pinch valves are used in systems where it is desirable for the entire operating

mechanism to be completely isolated from the fluid. Plug valves are often used to direct flow between several different ports through use of a single valve. Globe valves are used in systems where good throttling characteristics and low seat leakage are desired and a relatively high head loss in an open valve isacceptable. A stop check valve is a combination of a lift check valve and a globe valve and incorporates the characteristics of both. Safety/relief valves are used to provide automatic overpressurisation protection for a system.

Questio 1 out of 1 points n 14 What is the function of the float in a toilet cistern?

Selected Answer: Correct Answer:

To close the ball valve when the water has reached the desired level. To close the ball valve when the water has reached the desired level.

Questio 1 out of 1 points n 15 A needle valves are used for fine adjustment and control of flow rate:

Selected Answer: Correct Answer:

Tru e Tru e

Questio 1 out of 1 points n 16

The cylinder in the diagram can only be powered in one direction.

Selected Answer: Correct Answer:

Fals e Fals e

Questio 1 out of 1 points n 17 What common feature do all the valves in the human heart have?

Selected Answer: Correct Answer:

One way. One way.

Questio 1 out of 1 points n 18 Check valves are exclusively used in hydraulics.

Selected Answer: Correct Answer:

Fals e Fals e

Questio 1 out of 1 points n 19 The arrow describes the correct flow of material through the check valve.

Selected Answer: Correct Answer:

Tru e Tru e

Questio 1 out of 1 points n 20 What part of the gate valve pictured is responsible for controlling the flow rate.

Selected Answer: Correct Answer:

MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: ABRASIVE MACHINING

Review Assessment: Abrasive Machining User Submitt ed Name Status Score Abrasive Machining Completed 14.38 out of 23 points

Instructi By: Carlo Giampietro ons Questi 0 out of 1 points on 1 Which of the following are used for dressing grinding wheels?

Selected Answers:

B.

C.

E.

Correct Answers: A.

B.

C.

D.

E.

Questi 1 out of 1 points on 2 The centreless belt grinder is grinding the outside diameter of electric motor stators, select what other grinding machines could be used to perform this operation.

Selected Answer: Correct Answer:

Cylindrical Grinder Cylindrical Grinder

Questi 1 out of 1 points on 3 Honing is an operation that is used primarily to improve the surface [1] of [2] produced by processes such as boring, drilling, and internal grinding.

Specified Answer finis for: 1 h

Specified Answer hole for: 2 s Correct Answers for: 1 Correct Answers for: 2 Questi 2 out of 4 points on 4 Select the main reasons for grinding the gear shaft below. finis h hole s

Selected Answers:

Accuracy Surface finish

Correct Answers:

Accuracy Surface finish Concenticity Shaft is hardened

Questi 0.38 out of 1 points on 5 Specify the order of operations for the spur gear.

Correct Answer 1 .

Selected Answer Turning flat side

Turning / boring boss 1 Side .

2 . 3 . 4 . 5 . 6 . 7 . 8 .

Turning flat side . Drilling . Gear Cutting . De-burring . Heat Treating . Gear tooth grinding . Rust Proofing .

Drilling

Turning / boring boss Side Gear Cutting

De-burring

Gear tooth grinding

Heat Treating

Rust Proofing

Questi 1 out of 1 points on 6 Select the materials that are usually ground with Silicon Carbide wheels.

Selected Answers:

Marble Glass Non ferrous materials Ceramics Cast Irons Carbides

Correct Answers:

Marble Glass Non ferrous materials Ceramics

Cast Irons Carbides

Questi 1 out of 1 points on 7 Why do grinding wheels require periodic sharpening?

Selected Answer: Correct Answer:

Conditioning which exposed new sharp grit as well as truing the wheel. Conditioning which exposed new sharp grit as well as truing the wheel.

Questi 0 out of 1 points on 8 How is the workpiece held to the table on the surface grinder pictured below?

Selected Answer: Correct Answer:

Transfer Block Magnetic chuck

Questi 0 out of 1 points on 9 Select the reasons why this hardened helical would require grinding.

Selected Answers:

Rectify distortion from heat treatment.

Accuracy Surface finish

Correct Answers:

Rectify distortion from heat treatment. Concentricity Accuracy Surface finish

Questio 1 out of 1 points n 10 Name a type of abrasive used in grinding wheels.

Selected Answer: Correct Answer:

diamond

Aluminium oxide Silicon carbide Cubic boron nitride Diamond

Questio 0 out of 1 points n 11 When selecting abrasive stones for rumbling machines what factors should be taken into consideration?

Selected Answers:

Hardness of component. Component material

Accuracy of the component.

Correct Answers:

Hardness of component. Size of component. Shape of component. Component material Accuracy of the component.

Questio 1 out of 1 points n 12 The following machine is a:

Selected Answer: Correct Answer:

Belt Sander Belt Sander

Questio 1 out of 1 points n 13 Web thinning on a drill bit is performed because the cutting action of the chisel edge requires a relatively large amount of thrust be used to cause the drill to penetrate into the workpiece.

Selected Answer: Correct

Tru e Tru

Answer:

Questio 1 out of 1 points n 14 Why do grinding wheels require balancing.

Selected Answer: Correct Answer:

To minimise shatter, safety and maintain surface finish. To minimise shatter, safety and maintain surface finish.

Questio 1 out of 1 points n 15 Aluminum oxide grinding wheels are recommended for carbon steels, ferrous alloys and alloy steels.

Selected Answer: Correct Answer:

Tru e Tru e

Questio 0 out of 1 points n 16 List 4 of the grinding machines demonstrated in the workshop.

Selected Answers:

Internal Grinder Drill sharpener Surface Grinder Cylindrical Grinder

Correct Answers:

Drill sharpener Tool and cutter Surface Grinder Cylindrical Grinder

Questio 0 out of 1 points n 17 Using a tool and cutter grinder how clearance angle "H" achieved?

Selected Answer: Correct Answer:

Rotating the cutter at the desired angle relative to the grinding wheel centre. By raising the cutting edge above the centre line of the grinding wheel.

Questio 1 out of 1 points n 18 De burring should be performed prior to heat treatment.

Selected Answer: Correct Answer:

Agre e Agre e

Questio 1 out of 1 points n 19 The following formula calculates the grinding ratio.

Selected Answer: Correct Answer:

Tru e Tru e

Questio 1 out of 1 points n 20 Coolant is used during the grinding process for:

Selected Answer: Correct Answer:

cooling

Lubricati on Flushing Cooling

MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: TROLLEY JACK

Review Assessment: Trolley Jack User Submitt ed Name Status Score Trolley Jack Completed 25 out of 25 points

Instructi By: Carlo Giampietro ons Questi 1 out of 1 points on 1 Which 17th century french scientist invented the hydraulic lever.

Selected Answer: Correct Answer:

Blais Pascal Blais Pascal

Questi 4 out of 4 points on 2 Specify the order of operations in manufacturing the trolley jack shaft pictured below.

Correct Answer 1 . 2 . 3 . Create billet on cut off saw. Turn and groove long side. Turn and groove 2nd short side.

Selected Answer 1 . 2 . 3 . Create billet on cut off saw. Turn and groove long side. Turn and groove 2nd short side.

4 Rust proof. . Questi 1 out of 1 points on 3 .

4 Rust proof.

What force (N) would be exerted at point C ?

Selected Answer: Correct Answer:

100

100 N 100

Questi 1 out of 1 points on 4 Standard circlips are usually custom made for specific applications.

Selected Answer: Correct Answer:

Fals e Fals e

Questi 1 out of 1 points on 5

The plate pictured below was probably manufactured using a press.

Selected Answer: Correct Answer:

Agre e Agre e

Questi 1 out of 1 points on 6 What manufacturing methods could be used to make the trolley jack wheel?

Selected Answers:

Sand Casting Machined from solid Investment Casting

Correct Answers:

Sand Casting Machined from solid Investment Casting

Questi 1 out of 1 points on 7 Specify the correct metric drill size for a "M14 x 1.5" tap.

Selected Answer: Correct Answer: m

12.5

12.5 12.50 12.50m 12.50 mm 12.500 12.500 0

Questi 1 out of 1 points on 8 Spring washers can only be used once.

Selected Answer: Correct Answer:

Tru e Tru e

Questi 1 out of 1 points on 9 Which direction would the cylinder travel?

Selected Answer: Correct Answer:

Rig ht Rig ht

Questio 1 out of 1 points n 10 It can be said that:

Selected Answer: Correct Answer:

The weight moves only one third of the distance but with three times the force. The weight moves only one third of the distance but with three times the force.

Questio 1 out of 1 points n 11 The yoke from the trolley jack pictured below was most probably:

Selected Answer: Correct Answer:

Cast and machined. Cast and machined.

Questio 1 out of 1 points n 12 Select from the list below suitable mass production technology for cutting out the profiles from steel plate.

Selected Answers:

Laser cutting Pressing Water jet cutting. Gas Cutting

Correct Answers:

Laser cutting Pressing Water jet cutting.

Gas Cutting

Questio 1 out of 1 points n 13 Select from the list below a suitable welding technology for fabricating the trolley jack sub assemblies.

Selected Answers:

Stick Welding MIG Welding

Correct Answers:

Stick Welding MIG Welding

Questio 1 out of 1 points n 14 What type of fit would you specify for all the components that have to be welded together?

Selected Answer: Correct Answer:

Cleara nce Cleara nce

Questio 1 out of 1 points n 15

The bolt specification "M8 x 1.5" specifies:

Selected Answer: Correct Answer:

Outside diameter of thread and pitch of thread. Outside diameter of thread and pitch of thread.

Questio 1 out of 1 points n 16 Mechanical advantage can described as:

Selected Answer: Correct Answer:

Tru e Tru e

Questio 1 out of 1 points n 17 You can see that the distance from the pedal to the pivot is four times the distance from the cylinder to the pivot, so the force at the pedal will be increased by a factor of four before it is transmitted to the cylinder. You can also see that the diameter of the brake cylinder is three times the diameter of the pedal cylinder. This further multiplies the force by nine. Therefore this system increases the force of your foot by a factor of:

Selected Answer: Correct Answer:

36

36 36.

36x 36.0 0 Questio 1 out of 1 points n 18 What is the function of the needle valve in the above hydraulic jack circuit?

Selected Answer: Correct Answer:

To lower the load. To lower the load.

Questio 1 out of 1 points n 19 On Earth's surface, a mass of 1 kg exerts a force of approximately 9.80665 N

Selected Answer: Correct Answer:

Tru e Tru e

Questio 1 out of 1 points n 20 Select the methods that could be used to produce the holes in the trolley jack sub assembly below:

Selected Answers:

Gas Cut Laser cut Drilled Punched

Water jet cutting CNC milling machine

Correct Answers:

Gas Cut Laser cut Drilled Punched Water jet cutting CNC milling machine

Questio 1 out of 1 points n 21 Applying 100 lbs of force over 9 inches on the cylinder on the left will move the cylinder on the right: (Answer in inches)

Selected Answer: Correct Answer:

1 inch 1 1.0 inch 1.000 " 1"

Questio 1 out of 1 points n 22

Calculate the force in newtons for F2. Given: F1 = 50N A1 = 10cm2 A2 = 40cm2

Selected Answer: Correct Answer: N

200

200 200

MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: GEAR PUMPS

Review Assessment: Gear Pumps User Submitt ed Name Status Score Gear Pumps Completed 30 out of 15 points

Instructi By: Carlo Giampietro ons Questi 1 out of 1 points on 1 What type of grinding machine was used to machine the shaft diameters?

Selected Answer: Correct Answer:

Cylindrical Grinder Cylindrical Grinder

Questi 4 out of 4 points (Extra credit) on 2 Select the main disadvantages of an external gear pump.

Selected Answers:

One bearing runs in the product pumped Overhung load on shaft bearing Medium pressure limitations Usually requires moderate speeds

Correct Answers:

One bearing runs in the product pumped Overhung load on shaft bearing Medium pressure limitations Usually requires moderate speeds

Questi 1 out of 1 points on 3 The efficiency of a gear pump can be described this way: E = Pout / Pin Selected Answer: Tru e

Correct Answer:

Tru e

Questi 1 out of 1 points on 4 The following diagram depicts what type of gear manufacture?

Selected Answer: Correct Answer:

hobbing

gear hobbing hobbing Gear Hobbing Gear hobbing Hobbing

Questi 1 out of 1 points on 5 What type of pump is pictured below?

Selected Answer: Correct Answer:

Lo be Lo be

Questi 1 out of 1 points on 6 Specify the machining order for the following gear pump shaft.

Correct Answer 1 . 2 . 3 . 4 . 5 . 6 . 7 . 8 . Rust proofing Heat Treatment Grinding De-Burring Turn long side Turn short side Cut gears Billeting

Selected Answer 1 . 2 . 3 . 4 . 5 . 6 . 7 . 8 . Rust proofing Heat Treatment Grinding De-Burring Turn long side Turn short side Cut gears Billeting

Questi 1 out of 1 points on 7 Is this the correct flow direction for an external gear pump.

Selected Answer: Correct Answer:

Tru e Tru e

Questi 5 out of 5 points (Extra credit) on 8 Select the advantages of a Gerotor pump.

Selected Answers:

Only one stuffing box Quiet operation High Speed Can be made to operate with one direction of flow with either rotation Constant and even discharge regardless of pressure conditions Only two moving parts Operates well in either direction

Correct Answers:

Only one stuffing box Quiet operation High Speed Can be made to operate with one direction of flow with either rotation Constant and even discharge regardless of pressure conditions Only two moving parts Operates well in either direction

Questi 6 out of 6 points (Extra credit) on 9 Select the applications for a vane pump.

Selected Answers:

LPG Cylinder Filling Bulk Transfer of LPG and NH3 Aerosol and Propellants Alcohols Refrigeration - Freons, Ammonia Aqueous solutions Auto Industry - Fuels, Lubes, Refrigeration Coolants Solvents Aviation Service - Fuel Transfer, Deicing

Correct

LPG Cylinder Filling

Answers:

Bulk Transfer of LPG and NH3 Aerosol and Propellants Alcohols Refrigeration - Freons, Ammonia Aqueous solutions Auto Industry - Fuels, Lubes, Refrigeration Coolants Solvents Aviation Service - Fuel Transfer, Deicing

Questio 1 out of 1 points n 10 Gear shaping is not suitable for blind holes and shoulders.

Selected Answer: Correct Answer:

Fals e Fals e

Questio 1 out of 1 points n 11 Calculate Flow rate Q Answer in m3/sec Data: 60 Seconds in a minute 1000 litres in a 1m3 of Fluid Flow rate from data sheet 34 l/min

l/min

=Q

(60 seconds x 1000 l/m3)

Selected Answer: Correct Answer:

0.0005 66 .00056 6 0.0005 66

Questio 1 out of 1 points n 12 1 pascal (Pa) 1 N/m2 1 J/m2 1 kg/(ms3)

Selected Answer: Correct Answer:

Fals e Fals e

Questio 1 out of 1 points n 13 Select the advantages of an external gear pump.

Selected Answers:

High speed High pressure No overhung bearing loads Relatively quiet operation Design accommodates wide variety of materials.

Correct Answers:

High speed High pressure No overhung bearing loads Relatively quiet operation Design accommodates wide variety of materials.

Questio 1 out of 1 points

n 14 The suction port is smaller than the output port to increase pressure.

Selected Answer: Correct Answer:

Fals e Fals e

Questio 3 out of 3 points n 15 Select the disadvantages of a lobe pump.

Selected Answers:

Requires timing gears Requires two seals Reduced lift with thin liquids

Correct Answers:

Requires timing gears Requires two seals Reduced lift with thin liquids

Questio 1 out of 1 points n 16 Power can be specified in Watt's or ?

Selected Answer: Correct Answer:

Nm /s Nm /s

MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: WHAT IS MANUFACTURING?

Review Assessment: What is manufacturing? User Submitt ed Name Status Score What is manufacturing? Completed 6.75 out of 9 points

Instructi By: Carlo Giampietro ons Questi 0 out of 2 points (Extra credit) on 1 The word manufacturing is derived from the Latin [1] [2] , meaning made by hand.

Specified Answer for: 1 Specified Answer for: 2 Correct Answers for: 1

creo

manu

manu Manu manu factus Manu factus manus

Correct Answers for: 2

factus Factus manu factus Manu factus facio

Questi 1 out of 1 points on 2 What type of machine is this?

Selected Answer: Correct Answer:

Lat he Lat he

Questi 1 out of 1 points on 3 It can be said that manufacturing is the process of converting raw materials into products.

Selected Answer: Correct Answer:

Agre e Agre e

Questi 0.75 out of 1 points on 4 Match the following processes.

Question Casting Process Bulk deformation process Sheet metal process Polymer process Machining process Finishing process Joining process

Correct Match G. Sand Casting F. Flat rolling

Selected Match G. Sand Casting E. Bending

E. Bending

F. Flat rolling

H. Injection molding D. Broaching B. Lapping

H. Injection molding D. Broaching B. Lapping

C. Gas tungsten arc C. Gas tungsten arc welding welding A. Bolt connection A. Bolt connection

Fastening process Questi 0 out of 1 points on 5

Over 4,000 years ago, between the Tigrus and Euphrates Rivers in a land known as Mesopotamia, ancient artisans manufactured idols using the lost wax casting method, what material was used for making patterns:

Selected Answer: Correct Answer:

gold

beeswax bees wax Besswax candle wax wax

Questi 1 out of 1 points on 6 It can be said that the design of a product first requires a thorough understanding of the functions and the performance expected of that product.

Selected Answer: Correct Answer:

Agre e Agre e

Questi 1 out of 1 points on 7 Product design is a critical activity because it has been estimated that [1] to [2] % of the cost of the product is determined by the decisions made in the initial design stages.

Specified Answer for: 1 Specified Answer for: 2 Correct Answers for: 1 ty

70

80

70 seven 70% Seven ty

Correct Answers for: 2

80 eighty 80% Eighty

Questi 1 out of 1 points on 8

What type of engine would of been used to power the drive shafts of this 18th century machine shop?

Selected Answer: Correct Answer:

Steam Engine Steam Engine

Questi 0 out of 1 points on 9 Manufacturing is generally a complex activity involving a wide variety of resources and activities such as:

Selected Answers:

Process planning Product design Manufacturing Production control Machinery and tooling Materials

Correct Answers:

Process planning Product design Sales Customer service Marketing Purchasing Manufacturing Production control

Shipping Machinery and tooling Materials Support services

Questio 1 out of 1 points n 10 In what year was the the first industrial robot, the Unimate incorporated into the assembly line at a General Motors plant to work with heated die-casting machines?

Selected Answer: Correct Answer:

196 1 196 1

MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: CASTING

Review Assessment: Casting User Submitt ed Name Status Score Casting Completed 20 out of 20 points

Instructi By: Carlo Giampietro

ons Questi 1 out of 1 points on 1 The purpose of the vent is to:

Selected Answer: Correct Answer:

Exhaust air from the mold cavity as the molten metal flows onto the mold. Exhaust air from the mold cavity as the molten metal flows onto the mold.

Questi 1 out of 1 points on 2 The top of the sand mold is called the [1] and the bottom of the sand mold is called the [2] .

Specified Answer cop for: 1 e Specified Answer dra for: 2 g Correct Answers for: 1 cop e Cop e Correct Answers for: 2 dra g Dra g Questi 1 out of 1 points on 3

Sand casting is one of the most popular and simplest types of [1] that has been used for centuries.

Specified Answer castin for: 1 g Correct Answers for: 1 castin g Castin g CASTI NG Questi 1 out of 1 points on 4 Lost-foam [1] is a type of evaporative-pattern casting process that is similar to [2] casting except foam is used for the pattern instead of wax.

Specified Answer for: 1

casting

Specified Answer investmen for: 2 t Correct Answers for: 1 casting Casting CASTING Investmen t investmen t INVESTME NT Questi 1 out of 1 points on 5 Castings have three distinct regions or zones what are they called?

Correct Answers for: 2

Selected Answers:

Chill zone Columnar zone Equiaxed zone

Correct Answers:

Chill zone Columnar zone Equiaxed zone

Questi 1 out of 1 points on 6 A Blow, Scar, Blister, Scab, Wash, Misrun and Cold shunt are:

Selected Answer: Correct Answer:

Casting Defects Casting Defects

Questi 1 out of 1 points on 7 The mold cavity of a casting does not reflect the exact dimensions of the finished part

Selected Answer: Correct Answer:

Agre e Agre e

Questi 1 out of 1 points on 8

Select the advantages of investment casting.

Selected Answers:

Moderately smooth surface finish Complex Geometry High Temperature alloys

Correct Answers:

Moderately smooth surface finish Complex Geometry High Temperature alloys

Questi 1 out of 1 points on 9 Specify the order of operations for the sand casting process.

Correct Answer 1 . 2 . 3 . 4 Fill the mold cavity with molten metal. 5 Allow the metal to cool. . 6 Break away the sand mold . and remove the casting. Questio 1 out of 1 points n 10 Place a pattern in sand to create a mold. Incorporate a gating system. Remove the pattern.

Selected Answer 1 . 2 . 3 . 4 Fill the mold cavity with molten metal. 5 Allow the metal to cool. . 6 Break away the sand mold . and remove the casting. Place a pattern in sand to create a mold. Incorporate a gating system. Remove the pattern.

Hot forging is done at a high temperature, which makes metal easier to shape and less likely to [1]

Specified Answer for: 1 Correct Answers for: 1

fracture

fracture fracture. Fracture Fracture. FRACTU RE FRACTU RE. Crack crack

Questio 1 out of 1 points n 11 The theorem that is based on the conservation of energy is called the [1] theorem.

Specified Answer Bernoull for: 1 i Correct Answers for: 1 bernoull is bernoull i's Bernoull is Bernoull is Bernoull i bernoull i Questio 1 out of 1 points n 12

It can be said that casting is a manufacturing process by which a liquid material is usually poured into a mould, which contains a hollow cavity of the desired shape, and then allowed to solidify.

Selected Answer: Correct Answer:

Agre e Agre e

Questio 1 out of 1 points n 13 The image below pictures what type of casting?

Selected Answer: Correct Answer:

Die Casting Die Casting

Questio 1 out of 1 points n 14 Identify the types of cast structure.

Question columnar dendritic equilaxed dendritic

Correct Match 2. A

Selected Match 2. A

3. B

3. B

equilaxed nondendritic Questio 1 out of 1 points n 15

1. C

1. C

Identify the parts of the typical riser-gated casting below.

Selected Answers:

Casting Runner Sprue Gate Top riser Pouring cup Side Riser

Correct Answers:

Casting Runner Sprue Gate Top riser Pouring cup Side Riser

Questio 1 out of 1 points n 16 Select some other forms of investment casting.

Selected Answers:

Lost Foam Casting

Lost Wax Casting

Correct Answers:

Lost Foam Casting Lost Wax Casting

Questio 1 out of 1 points n 17 Hot forging is defined as working a metal above its recrystallization temperature.

Selected Answer: Correct Answer:

Tru e Tru e

Questio 1 out of 1 points n 18 The two main types of die casting are cold chamber and hot chamber.

Selected Answer: Correct Answer:

Tru e Tru e

Questio 1 out of 1 points n 19 In casting a [1] is a replica of the object to be cast, used to prepare the cavity into which molten material will be poured during the casting process.

Specified Answer patte for: 1 rn Correct Answers for: 1 patte rn Patte rn

Questio 1 out of 1 points n 20 What is the casting process called when tempered sand is packed into wood or metal pattern halves, removed from the pattern, and assembled with or without cores, and metal is poured into resultant cavities.

Selected Answer: Correct Answer:

sand casting Sand Casting sandcasti ng sand casting Sand Casting

MANUFACTURING ENGINEERING (48621) > TOOLS > MY GRADES > VIEW ATTEMPTS > REVIEW ASSESSMENT: MID SEMESTER EXAM MANUFACTURING SPRING 2009

Review Assessment: Mid Semester Exam Manufacturing - Spring 2009 User

Submitt ed Name Status Score Mid Semester Exam Manufacturing - Spring 2009 Completed 42 out of 51 points

Instructi By: Carlo Giampietro ons Questi 0 out of 1 points on 1 During draw reductions, the blank diameter should not change after the first draw.

Selected Answer: Correct Answer:

Fals e Tru e

Questi 1 out of 1 points on 2 Power can be specified in Watt's or ?

Selected Answer: Correct Answer:

Nm /s Nm /s

Questi 1 out of 1 points on 3 A GO/NOGO snap gauge is set to what sizes.

Selected Answer: Correct Answer:

Top and bottom size. Top and bottom size.

Questi 0 out of 1 points on 4 What machining operations can be performed with a slot drill?

Selected Answer: Correct Answer:

Slotting and face milling.

Drilling and longitudinal cutting.

Questi 1 out of 1 points on 5 The following diagram describes climb milling.

Selected Answer: Correct Answer:

Fals e Fals e

Questi 1 out of 1 points on 6 In 1841 Joseph [1] collected sample screws from a large number of British workshops and put forward two proposals: 1. The angle the thread flanks should be standardised at 55 degrees. 2. The number of threads per inch should be standardised for various diameters. His proposals became standard practice in Britain in the 1860's

Specified Answer

Whitworth

for: 1 Correct Answers for: 1 Whitworth WHITWOR TH

Questi 1 out of 1 points on 7 Match up the standards with their national or international origin.

Question Internatio nal Australia British American German Japanese

Correct Match D. I.S.O

Selected Match D. I.S.O

E. A.S A. B.S F. A.N.S.I C. D.I.N B. J.I.S

E. A.S A. B.S F. A.N.S.I C. D.I.N B. J.I.S

Questi 0 out of 1 points on 8 Select the attributes that can be measured with the disk brake rotor measuring jig.

Selected Answers:

Concentri city Surface finish Thickness

Correct Answers:

Squarene ss Thickness

Questi 1 out of 1 points on 9 The advantages of centrifugal casting are:


Can form very large parts Good mechanical properties Good surface finish and accuracy Low equipment cost Low labor cost Little scrap generated

Selected Answer: Correct Answer:

Agre e Agre e

Questio 1 out of 1 points n 10 What machining operation is being performed in the diagram.

Selected Answer: Correct Answer:

Drilli ng Drilli ng

Questio 1 out of 1 points n 11 The term "CNC" means.

Selected Answer: Correct Answer:

Computer Numerical Control Computer Numerical Control

Questio 1 out of 1 points n 12 What component in the circuit diagram is responsible for the direction of the cylinder?

Selected Answer: Correct Answer:

Directional Control Valve Directional Control Valve

Questio 1 out of 1 points n 13 What materials are water valves and fittings usually made from?

Selected Answers:

Stainless Steel Plastic Brass

Correct Answers:

Stainless Steel Plastic Brass

Questio 1 out of 1 points n 14 The act of bending results in both (1) [1] and (2) [2] in the sheet metal.

Specified Answer for: 1

tension

Specified Answer compressio for: 2 n Correct Answers for: 1 tension Tension TENSION COMPRESSI ON compressio n Compressio n

Correct Answers for: 2

Questio 0 out of 1 points n 15 Calculate the material wastage as a percentage for the following shaft. Weight of Shaft = 0.700 kg Density of Steel = 7800kg/m3 D1 = 50.00mm D2 = 30.00mm L1 = 20.00mm L2 = 80.00mm All calculations to the 3rd decimal place.

Selected

16%

Answer: Correct Answer: 77.67 % 77.67 77.67 0 77.67 0% Questio 1 out of 1 points n 16 During the deep drawing process the (1) [1] forces the material into the (2) [2].

Specified Answer punc for: 1 h Specified Answer for: 2 Correct Answers for: 1 die

PUNC H punc h Punc h

Correct Answers for: 2

Die die DIE

Questio 0 out of 1 points n 17 Using the following formula calculate the RPM for the workpiece within 2 decimal places. RPM = 325V D D1 = 30.00mm Diameter D2 = 15.00mm Diameter L = 25.00 mm

V= 25 m/min

Selected Answer: Correct Answer:

812.5

270 270.8 270.83 270.833 270.833 3 270.833 33 270.

Questio 1 out of 1 points n 18 In the V8 engine below what was a timing belt used instead of a timing chain?

Selected Answer: Correct Answer:

Quiet er Quiet er

Questio 1 out of 1 points n 19 In the metric system to obtain the tapping drill size the [1] is subtracted from the outside diameter of the thread.

Selected Answer:

pitc h

Correct Answer:

pitc h Pitc h PITC H

Questio 1 out of 1 points n 20 The top and bottom size for the dimension is:

Selected Answer:

0.6 30 0.620 0.6 30 0.620

Correct Answer:

Questio 1 out of 1 points n 21 The bend allowance should be:

Selected Answer: Correct Answer:

Added to the blank length. Added to the blank length.

Questio 1 out of 1 points n 22 The arrow describes the correct flow of material through the check valve.

Selected Answer: Correct Answer:

Tru e Tru e

Questio 1 out of 1 points n 23 What type of Machining operations can be performed on a vertical milling machine?

Selected Answers:

Drilling Reaming Boring Fly Cutting Face and Side Milling Slotting

Correct Answers:

Drilling Reaming Boring Fly Cutting Face and Side Milling Slotting

Questio 1 out of 1 points n 24 What type of force is used to cut the sheet metal in the diagram below?

Selected Answer: Correct Answer:

Shearing force. Shearing force.

Questio 1 out of 1 points n 25 In 1772 James Watt - who also invented the steam engine - invented a measuring device that moved a pair of jaws in and out, this device was called a ?

Selected Answer: Correct Answer:

Microme ter Microme ter

Questio 1 out of 1 points n 26 What turning operation is being performed in this diagram?

Selected Answer: Correct Answer:

Taper Turning. Taper Turning.

Questio 1 out of 1 points n 27 Which machining operation does not create a taper?

Selected Answer:

Faci ng

Correct Answer:

Faci ng

Questio 0 out of 1 points n 28 What type of belts should be used for synchronous power transmission.

Selected Answers:

Notched Timing Belts Perforated Belts

Correct Answers:

Timing Belts Perforated Belts

Questio 2 out of 2 points n 29 Gate valves are mainly used where:

Selected Answer: Correct Answer:

On/Off control is required, with low pressure drop. On/Off control is required, with low pressure drop.

Questio 1 out of 1 points n 30 What size is the micrometer reading?

Selected Answer: Correct Answer:

16.1 6 16.1 6 16.1 66

Questio 0 out of 1 points n 31 What is the angle reading on the sextant vernier scale? [1] Degrees, [2] Minutes.

Specified Answer for: 1 Specified Answer for: 2 Correct Answers for: 1

76

20

76 76. 76.0 76.0 0

Correct Answers for: 2

26 26. 26.0 26.0 0

Questio 1 out of 1 points n 32 What type of pump is pictured below?

Selected Answer:

Lo be

Correct Answer:

Lo be

Questio 0 out of 1 points n 33 Select the main factors that determine the correct spindle RPM for a milling cutter.

Selected Answers:

Diameter of tool Grade of cutting tool Surface speed Hardness of material

Correct Answers:

Diameter of tool Surface speed

Questio 1 out of 1 points n 34 At the turn of the last century machine shops utilised flat belt drives because:

Selected Answer: Correct Answer:

Flat belts could transmit power over long distances. Flat belts could transmit power over long distances.

Questio 1 out of 1 points n 35 The GO and NOGO plug gauge sizes for the pinion bore are:

Selected Answer:

GO 36.32 NOGO 36.07 GO 36.32 NOGO 36.07

Correct Answer:

Questio 1 out of 1 points n 36 The formula for feed rate is: RPM x [1] x Chip Per tooth

Specified Answer number of for: 1 teeth Correct Answers for: 1 number of teeth Number of Teeth # of Teeth #of Teeth

Questio 1 out of 1 points n 37 The drive/driven ratio for the pedal/sprocket is:

Selected Answer: Correct Answer:

1: 2 1: 2

Questio 1 out of 1 points n 38 Select the materials that can be cast using the investment casting method.

Selected Answers:

Copper Stainless Steel Carbon Steel Nickel Aluminum Alloy Steel

Correct Answers:

Copper Stainless Steel Carbon Steel Nickel Aluminum Alloy Steel

Questio 1 out of 1 points n 39 What is the standard accuracy of most vernier calipers.

Selected Answer: Correct Answer:

0.100 mm 0.100 mm

Questio 1 out of 1 points n 40

Which one of the pulleys is responsible for belt tension?

Selected Answer: Correct Answer:

Questio 1 out of 1 points n 41 What is the rev/min at gear D and what is it's direction?

Selected Answer: Correct Answer:

133.33 Revolutions Per Minute Anticlockwise. 133.33 Revolutions Per Minute Anticlockwise.

Questio 1 out of 1 points n 42 Brass is a common material for manufacturing valves and fittings because:

Selected Answer: Correct Answer:

Corrosive resistant. Corrosive resistant.

Questio 0 out of 1 points n 43 What part of the pneumatic valve pictured below is responsible for forcing the plunger onto the valve seat?

Selected Answer: Correct Answer:

8. Spring

4. Coil / Solenoid

Questio 1 out of 1 points n 44 The diagram below describes what type of casting method?

Selected Answer: Correct Answer:

Sand casting. Sand casting.

Questio 1 out of 1 points n 45 Gear hobbing can be used for cutting internal gear teeth.

Selected Answer: Correct Answer:

Fals e Fals e

Questio 1 out of 1 points n 46 Why is the lathe spindle hollow?

Selected Answer:

To allow long bars to be clamped in the chuck.

Correct Answer:

To allow long bars to be clamped in the chuck.

Questio 1 out of 1 points n 47 The cylinder in the diagram can only be powered in one direction.

Selected Answer: Correct Answer:

Fals e Fals e

Questio 1 out of 1 points n 48 What other types of drilling machines are available.

Selected Answers:

Column Radial Pedestal MultiSpindle CNC Portable

Correct Answers:

Column Radial Pedestal Multi-

Spindle CNC Portable

Questio 1 out of 1 points n 49 A GO / NOGO Gauge is a:

Selected Answer: Correct Answer:

All of the mentioned. All of the mentioned.

Questio 1 out of 1 points n 50 Check valves are exclusively used in hydraulics.

Selected Answer: Correct Answer:

Fals e Fals e

You might also like