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Published by Parag Alamyan

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Published by: Parag Alamyan on Sep 26, 2012
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05/13/2014

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A) Overview of Contract:
 
Developing & Constructing New International AirportB) Key Scope of works:
 
Cutting, Excavation & Dozing of N100,000 M3
 
Disposal of surplus earth 20,000m3
 
Imported materials filling
 
Filling of sand 3000m3 including spreading & leveling
 
Road work including procurement of 1,50,000 liters of Bitumen.C) Main Constraints:
 
The proposed project is 30 KM away from the main city.
 
The project is to be constructed in two Phase,and first phase to be completed in 100days.
 
Mobilization of Equipment & proper utilization
 
Identification of agencies for supplying of sand from 20 km and work includingspreading & leveling.
 
Procurement of Bitumen 1,50,000 liters from Assam which is having lead time of 4 -5days.
 
Storage facility available at site only for 50,000 litersD) Tentative programme for the work:
 
Excavation of 100,000 m3 earth
 – 
to be completed in 50 days. Per day approximately2,000m3 to be excavated so that we can complete the excavation work in 50 daysE) Cost
 
working
 
for
 
Excavation
 
works
 
Selection
 
of 
 
equipment
 
 – 
 
a)
 
Excavator
 
with
 
bucket
 
Komatsu
 
PC
 
200
 
 – 
 
productivity
 
600
 
m3/per
 
day
 
considered.Option
 
-1
 
 
Cost
 
working
 
for
 
PC
 
200:
 
1. Hire
 
charges
 
per
 
Hour
 
 – 
 
Rs.850.00
 
rate
 
for
 
10
 
hrs
 
=
 
8,5002.Cost
 
of 
 
Diesel
 
7
 
litres
 
per
 
hour
 
@
 
70
 
Rs
 
per
 
liters
 
considered
 
for
 
10
 
hrs =Rs
 
4,9003. Operator
 
wages
 
included4. Operator
 
food,
 
accommodation
 
&
 
transport
 
per
 
day
 
= Rs.3005. Wages
 
for
 
Banks
 
man
 
=
 
Rs.400TOTAL
 
COST
 
PER
 
DAY
 
=
 
RS.14, 100
 
X
 
4
 
Excavators
 
required
 
=
 
Rs.56,400 per
 
day
 
Total
 
cost
 
estimated
 
for
 
50
 
days
 
is
 
56,400
 
x
 
50
 
=
 
Rs.28.20
 
laces
 
Selection
 
of 
 
equipment
 
 – 
 b)
 
Excavator
 
with
 
bucket
 
Komatsu
 
PC
 
400
 
 – 
 
productivity
 
 – 
 
800
 
m3/per
 
day
 
considered.
 
Option
 
-2
 
Cost
 
working
 
for
 
PC
 
400:
 
1. Hire
 
charges
 
per
 
Hour
 
 – 
 
Rs.1200.00
 
rate
 
for
 
10
 
hrs
 
=Rs
 
12,0002.Cost
 
of 
 
Diesel
 
10
 
litres
 
per
 
hour
 
@
 
70
 
Rs
 
per
 
litre
 
considered
 
for
 
10
 
hrs
 
=Rs
 
7,0003. Operator wages included4. Operator food, accommodation & transport per day =Rs.3005. Wages for Banks man
 – 
Rs.400TOTAL COST PER DAY = RS.19,700 X 2.5(2 + 1 Excavator 10 days)Excavators required = Rs.49,250 per dayTotal cost estimated for 45 days is 49,250 x 45 = Rs.22.16 lakhs
 
Selection of equipment
 – 
 c) Excavator with bucket
 – 
productivity
 – 
300 m3/per day considered.
 
Option -3Cost working for HITACHI EX-220:1. Hire charges per Hour
 – 
Rs.600.00 rate for 10 hrs =Rs 6,0002.Cost of Diesel 5 litres per hour @ 70 Rs per liters considered for 10 hrs = Rs 3,5003. Operator wages included4. Operator food, accommodation & transport per day =Rs.3005. Wages for Banks man = Rs.400TOTAL COST PER DAY=RS.10,200 X 6Excavators required = Rs.61,200 per dayTotal cost estimated for 56 days is 49,250 x 45 = Rs.34.27 lakhsF) Cost working for Disposal worksSelection of equipment
 – 
Dozer
 – 
1 No,Wheel loader
 – 
1 Nos,Tipper truck 18 m3 capacity considering 800 m3 disposal of surplus earth/per dayand completing the work by 25 days1) Hire charges for Dozer
 – 
1 Nos per Hour
 – 
Rs.800.00 rate for 10 hrs = 8,0002) Hire charges for Wheel loader
 – 
1 No per Hour
 – 
Rs.600.00 rate for 10 hrs = 6,0003) Hire charges for Tipper
 – 
8 No per Hour
 – 
Rs.400.00 rate for 10 hrs = 32,0004) Cost of Diesel 5 litres per hour each @ 70 Rs per litre considered for 10 hrs= Rs 35,0005) Operator wages included6) Operator food, accommodation & transport per day =Rs.3007) Wages for Banks man
 – 
Rs.800TOTAL COST PER DAY = Rs.84,200 per day and total cost estimated for 25 days is= Rs.21.20 lakhsUnit rate arrived for 20,000 m3 is Rs.106/m3 also by using the same equipments canbe used for removing & stocking the balance required earth at nearby site area.
 
G) Cost working for sand Filling
 
Supply of Sand as per specification by local supplier and spreading & leveling bydept.(own) considered.1. Supply of sand including transportation delivery at site 18 m3 Truck 
 – 
Rs.
6,000.00 rate for 18 m3 =per m3 Rs.6,000/18 =Rs.333/m3
 
2. Cost of Showel for spreading & leveling the sand
 – 
Depreciation cost
 – 
Rs.266
per day x 15 days considered= Rs.3,990, per day 200 m3 productivity taken, cost per m3 = 19.95Rs.
3. Operator wages per month
 – 
Rs.20,000 per month required for 15 days, cost per m3= 10,000/200 =Rs.50/m34. Diesel charges 4 ltrs per hour x Rs.70/ltr =Rs.280 x 10 hrs = Rs.2,800/200=Rs.14/m3 considered.5. Water tanker 5,000 gallons
 – 
Rs.2,600/trip = 2,600/200 = Rs.13/m3 considered6. Compaction using plate compactor/roller = Rs.500/day = Rs.2.50/m37. Operator food, accommodation & transport per day =Rs.300/200=1.50/m38) Wages for labour for compaction
 – 
Rs.800/per day,800/200 = Rs.4.00/m3TOTAL COST = Rs.437.95/m3 x total qty 3,000 m3 = Rs.13.14 lakhs.
 
H) BOQ for Bitumen PavementSurface dressing & preparationPenetration grouting semi grouting/full groutingPremix carpet/Seal CoatHot mixed bituminous macadam
 
I) Cost Working for Bitumen work Surface dressing & preparation:Considering Total qty of area is 100 m x 20 m width = 2,000 m2 will be started on60th day as per programme.1. Cost of Showel for spreading & leveling the earth
 – 
Depreciation cost
 – 
Rs.266 perday x 10 days considered= Rs.2,6602. Operator wages per month
 – 
Rs.20,000 per month required for 10days,cost=Rs.6,6663. Diesel charges 4 liters per hour x Rs.70/ltr =Rs.280 x 10 hrs = Rs.28,000.4. Compaction using plate compactor/roller = Rs.8000/day = Rs.80,0005. Operator food, accommodation & transport per day =Rs.300TOTAL COST = Rs.1.17 lakhs.
 
Spraying of metal & bitumen mix in two layers:
 
1. Supply cost for bitumen to be procured from Bongaingaon in Assam
 – 
1,50,000liters @ Rs.20/liters considered
 – 
cost for total qty = 30.00 Lakhs
 
2. Transportation cost per liters Rs.5.00/Litre = 7.50 Lakhs
 
3. Wastages 10% = 30 + 7.5 = 37.5 * 10% = 3.75 Lakhs
 
4. Stocking & shifting to site Rs.1.00/litre =1.50 Lakhs
 
5. Cost of 10-20 mm metal delivery at site for 2000 m2 x 0.2 mtr ht = 400 m @600rs/m3 = 2.400 Lakhs
 
6. Wastages 10% = 0.24 Lakhs
 
7. Cost of Hot mix plant
 – 
Depreciation cost = Rs.4500/day x 40 days required -1.80Lakhs
 
8. Transportation of hot bituminous mix through tipper truck 
 – 
Rs.4000/day includingdriver & diesel charges x 40 days =1.60 Lakhs
 
9. Spreading & Laying by using paver
 – 
Depreciation cost Rs.8,000 per day
 – 
cost for40 days is = 3.20 Lakhs
 
10. Operator wages per month
 – 
Rs.20,000 per month required for 40 days,cost=Rs.27,000 x 4 operators = 1.08 Lakhs
 
11. Diesel charges 10 liters per hour x Rs.70/ltr =Rs.7000 x 40 days = Rs.280 Lakhs
 
12. Compaction using roller 10 Ton Rs.8000/day x 40 days = Rs.3.20 Lakhs

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