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ACKNOWLEDGEMENT
Alhamdulillah, praise to be to Allah S.W.T with is milling and blessing, I havedone successfully publish the final report of Industrial Training in the duration.First of all, thanks you so much to the General Manager of Sultan IsmailPower Station , Tuan Hj Mohamad Bin Che Jusoh because give me an opportunity todone my industrial training in this station. Also to the supervisor of Quality and Train-ing department, Pn. Norita Akma Bt Mohd Nor, Sheikh Zaki, Mr. Silva Raajoo andnot forgetting to the senior foreman of Boiler Maintenance Section, En. Mat Azan andsenior foreman of Gas Turbine Maintenance Section, Tn. Hj. Ariffin as my mentor.Thank you also to my lecturers, engineers, foreman, technician, and fitters thatgave me support during my industrial training in Boiler Maintenance Section and GasTurbine Maintenance Section. Also to all trainees, thanks a lot for helping me duringthis training.Lastly, special thanks to my beloved parents and family because give me sup- port to undergo my training at SJSI. Above all, I would like to express a lot of thank-fulness to my entire companion for your kindness helping me in difficulty.
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ABSTRACT
For the twenty weeks I have undergo my industrial training at Sultan IsmailPower Station (SJSI) in Paka, Terengganu. SJSI Paka was accredited ISO 9000:2001and ISO 14000 and the latest accreditation is OHSAS 18001:2007. As the biggestcombined cycle power plant in Malaysia, SJSI Paka operates using combined cyclesystem with 8 units of gas turbine, 8 units of waste heat boilers, and 4 units of steamturbine. The overall power generated from this combination was 1200MW with effi-ciency 46%. In a combined cycle mode, the electricity is produced by a compositionof gas turbine, waste heat boilers, and steam turbine. In a gas turbine, atmosphere air has drawn in a pressurized through various stages of compressor blades then the com- pressed air mix with fuel and burn in combustion chamber. The result, hot gases fromcombustion chamber with high velocity expended through the turbine blades. The ro-tating turbine drives the generator to produce electricity. In open cycle mode, the gasturbine release exhaust gas to atmosphere through blast start, thus wasting the heatenergy contains. In combined cycle operation, the exhaust gas is diverted by a damper system to waste heat boiler. The heat from the exhaust is exchange to the water in the boiler to produce steam. The boiler is design to produces steam in two different pres-sures, which is high pressure and low pressure superheated steam. The resulting su- perheated steam brought to common steam delivery manifold of the low pressure andhigh pressure steam respectively before admission into the steam turbine. In steamturbine, the steam is expanding through the turbine blade and nozzle arrangement.The expansion of steam produced rotating effect to the turbine, which is couple togenerator to produce electricity. The used steam exhausted into the condenser is con-densed (cooled) by means of seawater. The condensate is pump back to the feed water tank. The water from the feed water tank is circulated through the boiler and heatedagain for the next continuous cycle.
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TABLE OF COTENTSCHAPTER TOPIC PAGE1 ORGANIZATION PROSPECTUS
1.1 Tenaga Nasional Berhad Corporate Profile 11.2 Vision and Mission 41.3 Sultan Ismail Power Station, Paka 51.3.1 Brief Description of Company 51.3.2 Location Selection 51.3.3 Plant Description 71.3.4 Phase 1 Project 81.3.5 Phase 2 Project 91.3.6 Gas Turbine 101.3.7 Waste Heat Recovery Boiler 111.3.8 Steam Turbine 121.3.9 Electrical System 131.3.10 Operational Aspect 131.3.11 Plant Safety 131.3.12 Environmental Aspect 141.3.13 The Process of Producing Electricity 151.3.14 Technical Data1.3.14.1 Phase 1 (Combined Cycle) 171.3.14.2 Phase 2 (Combined Cycle) 19
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