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CONSTRUCTION ENGINEERING FOR INSTRUMENTATION
GUIDELINE FOR INSTRUMENT LAYOUT
Overview
The purpose of writing this document is to brief the fundamental points to be considered for InstrumentationConstruction Engineering.
Detail Engineering:1
. Plant General Layout & Shop Layout is based on the process and equipment data of basic engineeringdocuments, plant general layout as well as the shop layouts for the various plant units and facilities will be developed.While developing the layout, site conditions will be kept in view and provision will be made for future expansion.
2
. Division List of Supplies The preparation of division list of supplies of PLANT & EQUIPMENT to be obtainedfrom indigenous and foreign sources.
3
. Technical Specification Prepare technical specification and related drawings to invite tenders for supply of plant &equipment. Also evaluate the tenders and submit technical recommendations for award of contract.
4
.
0
 
Architectural, Civil & Structural Designs & Drawings
 
4.1
Civil Work Prepare working drawings for the following: Main Plant buildings Auxiliary buildings Buildings &Equipment foundations
4.2
Structural Steel Work Prepare design drawings, for structural steel work in buildings, staging and platforms. Shopdetailed drawings (fabrication drawings) as in customary will be prepared by the fabricators.
5.0 Design & Drawings For Utilities & Services
 
5.1
Plant Water System Make arrangement for availability of adequate water at one point within the plant boundary.From this point onwards, design internal plant water distribution system including pumping, treatment & cooling facilities.Also design a suitable fire fighting system based on fire hydrants.
5.2
Power Supply & Distribution Make arrangements for getting adequate high-tension power at one point within theplant boundary. From this point design the plant substation power distribution and lighting systems including single linediagram. Also design a suitable emergency power system, if required.
5.3
Communication and Instrumentation System Prepare schematic drawing and specifications for the supply andinstallation of the communication and instrumentation system for the plant.
 
CONSTRUCTION ENGINEERING FOR INSTRUMENTATION
GUIDELINE FOR INSTRUMENT LAYOUT
5.4
Plant air, instrument air, Fuel, Steam & Other Utilities Design the Plant air, instrument air, fuel, steam and otherutility systems and prepare outline drawings and specification.
5.5
Ventilation, Air Conditioning, Extraction System Design the ventilation, air conditioning, dust & fume controlsystems and prepare outline drawings and specification.
5.6
Storm Water Drainages & Effluent Disposal Systems For contaminated process water which need treatment beforebeing discharged into plant drainage, prepare a scheme for treatment according to existing STANDARD and preparedrawings and specifications.
5.7
Sewerage System Design a sewerage system and prepare drawings and specifications for the construction of thesame.
5.8
Roads, Fences & Gates Design and prepare drawings and specifications for construction of roads, fences and gateswithin the plant boundary.
5.9
Material Handling & Storage Design of storage and handling facilities within the plant boundary for raw materialsand finished products and prepare outline drawings and specifications.
5.10
Auxiliary Facilities & Ancillary Buildings Design and prepare drawings for auxiliary facilities like repair &maintenance shop, central stores, plant laboratory and ancillary buildings such as administrative building, gate house, firestation, canteen, first aid station, charge rooms, parking lots, shop offices, garages, etc.
6.0
Assistance in Commissioning Render technical assistance during commissioning of the plant and equipment. Alsowitness the performance guarantee tests to be conducted by the equipment suppliers and assist for issuing AcceptanceCertificate for taking over the equipment on satisfactory completion of the tests.
7.0 Master Network/Progress Schedule
 
7.1
Prepare overall project construction schedules including the initial master network. This will be updated andfinalised taking into account the actual placement of order on different parties. Advise for corrective measures to be takento maintain the overall time schedule.
7.2
Prepare quarterly progress reports indicating progress of construction and erection of the plant and equipment.These reports will indicate achievement against targets and spell out actions to be taken in specific areas, if any, tomaintain the time schedule.
8
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0
Designer's Supervision means: Interpretation of drawings, Interpretation of specifications and codes of practices,Variation in design and materials Design modifications due to site condition, Interpretation of test results, preliminaryacceptance and final acceptance tests of the erected plant & equipment.Available resources are taken note of, as also the resources further needed and they are allocated. Contractdocuments are prepared keeping in the mind the role of the participating agencies to avoid ambiguities, duel responsibilityand confusion at a later date.In case of small building projects, where the owner is the promoter, he arranges the finance himself and engages thecontractors or suppliers, without going into the complexities of preparation of tender documents. But he also gets a detaileddesign from his consultant and fixes his terms, conditions and rate with his contractors and suppliers.Engineering is the activities where all the details study is being carried out such as preparation of instrumentdatasheets and all the construction details.
 
CONSTRUCTION ENGINEERING FOR INSTRUMENTATION
GUIDELINE FOR INSTRUMENT LAYOUT
Construction Layout
:Layout is a systematic arrangement of an instrument items installation in Oil & Gas field as well as Refineries andPetrochemical complex. Types of Layouts are categories as follows.
Construction Layouts
: To prepare construction layout for Overall Instrument Cable tray trench routing basic inputinformation required is overall plot plan where one can see or marked detail of all equipment, skids and packages areinstalled. With this one can start planning for instrumentation construction work like preparation of cable trench trayrouting layout, JB location and Instrument location plans.
Fig.1: Overall Plot Plan
Construction layouts are broadly categories as follows.
1.
 
Overall Tray/Trench Layouts.2.
 
Instrument Location Layouts.3.
 
JB Location Layouts.
Other, deliverable of Instrumentation design departments related to construction activities are as follows.
1.
 
Hook Diagrams.a.
 
Pneumatic Hook-upsb.
 
Process Hook-ups2.
 
Cable schedule3.
 
Wiring Diagrams4.
 
Material MTO.5.
 
Details sections are explain in the subsequent article as follows.
1.
 
Overall Tray /Trench Layouts:
In this type of layout documents, entire cable tray /trench routing are shown for cable laying.Interconnections between control room to field are shown by this layout. Refer following fig for reference of suchlayout drawings.
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