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Summer Training Report Aditya Birla Cement Plant

Summer Training Report Aditya Birla Cement Plant

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Published by Jatin Pannu
ABSTRACT
This report covers the experience, which I got in "SUMMER TRAINING" Firstly I was introduced in the Cement Mill & Packing Plant section. In operation of cement mill the clinker first come from the clinker storage piles to the clinker hopper through the deep bucket conveyor. Then transferred to the polycom, where it crushes and then fed to cement mill for further grinding and mixing. There is also a recirculation system, which again feed the coarse material to the polycom. The very fine
ABSTRACT
This report covers the experience, which I got in "SUMMER TRAINING" Firstly I was introduced in the Cement Mill & Packing Plant section. In operation of cement mill the clinker first come from the clinker storage piles to the clinker hopper through the deep bucket conveyor. Then transferred to the polycom, where it crushes and then fed to cement mill for further grinding and mixing. There is also a recirculation system, which again feed the coarse material to the polycom. The very fine

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Published by: Jatin Pannu on Oct 31, 2012
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10/27/2013

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ABSTRACT
This report covers the experience, which I got in "SUMMER TRAINING" Firstly I was introduced in the
Cement Mill 
 
&
 
 Packing Plan
section. In operation of cement mill the clinker first come from the clinker storage piles to the clinker hopper through the deep bucket conveyor. Then transferred to the polycom, whereit crushes and then fed to cement mill for further grinding and mixing. There isalso a recirculation system, which again feed the coarse material to the polycom.The very fine material from cement mill is then stored in the cement silo. From thecement silo the cement is fed to the packers, where it filled in the bags of 50 kg.Then I was introduced in the
 Raw Mill 
 
&
 
Coal Mill 
section. In the field I got the knowledge of various Instruments like pressure transmitters, temperaturetransmitters, pressure gauge, proximity switches, flow switches, level switches,temperature sensors like RTDs & thermocouples, weigh feeders, metal detector &metal separator etc. The brief discription of various field Instruments are given seperately
.
1
 
CHAPTER 1ABOUT PLANT
1.1 INTRODUCTION
Aditya Cement is a unit of Grasim Industries Ltd of Aditya Birla group. Adityacement the plant with 1.5 million tones per Annum capacity was commissioned ina record time in March 1995. Aditya Cement has adopted the most modern dry process technology with sophisticated instrumentation ensuring uniform quality,thus making it a Cement plant of 21
st
Century.The product “BIRLA PLUS” is one of the market leaders and continuous toconsolidate it’s leading position in the market. The total project cost of AdityaCement was Rs.430 Corers.Aditya cement is one of the most modern cement plants with all its majoequipments supplied by the world major and renowned Krupp Polysius of Germany and Quality Control systems by Gamma Matrix of USA.
FIG 1.
 
ADITYA BIRLA CEMENT PLANT
2
 
 
CHAPTER 2
 
WEIGH FEEDER 
As the name suggests it feeds material to the next process while weighing thematerial in proper quantity. It is just like any conveyor belt but the belt speed isvaried by weighing the material so as the feed to the next process remainsconstant. The material on the belt is weighed by load cell under the belt and thespeed is varied by the speed control of dc motor.The signal from the load cell and speed (measured by Tachometer) aremultiplied in microprocessor card. The resultant shows the feed in TPH. Further this TPH is compared by a set point given externally. Now the microprocessor controller generates the error which is amplified and given to the Thyristocontroller, which controls the power fed to the DC motor which in accordancevaries the speed of the belt with the gear box and hence control the feed.
2.1. SPECIFICATIONS
Microprocessor: 89c51
Memory: 64K EPROM, 8k RAM with battery backup.
Display: 2 lines*16 character LCD.
Operating temperature: -10 C to +50 C.
Digital output: 4 relay contacts, 220Vac, 2 Amp. 2 o/p can beassigned as totalizer outputs.
Analog output: 0-20mA/4-20mA isolated o/pcorresponding to any one function.-Actual federate
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