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Published by: salembatop on Nov 02, 2012
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02/13/2014

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Pump Division
 Next Generation Pump SystemsEnable New Opportunities for AssetManagement and Economic Optimization
 
Fred M. DiscenzoMgr. Diagnostics &SensorsDennis Rusnak Project EngineerLloyd HansonProject ManagerDukki ChungResearchEngineerJoseph Zevchek Research EngineerRockwellAutomation24800 TungstenRd.Cleveland, Ohio44117FlowserveCorporation2200 EastMonument AvenueDayton, Ohio45402FlowserveCorporation2300 East VernonAvenueVernon,California 90058RockwellAutomation24800 TungstenRd.Cleveland, Ohio44117RockwellAutomation24800 TungstenRd.Cleveland, Ohio44117Ph: 216-266-6759Fx: 216-266-1040Ph: 937-226-4182 Ph: 323-586-4058 Ph: 216-266-6417 Ph: 216-266-7431Fmdiscenzo@ra.rockwell.com
 
 
 
 
 
The benefits of machinery monitoring and condition-based maintenance may be significantly enhancedby integrating real-time diagnostics & prognostics techniques within the framework of an automaticcontrol system. The integration of prognostics with control provides unique opportunities for dynamiccompensating control and ultimately for managing and optimizing asset utilization.
 
Flowserve Corporation 222 Las Colinas Boulevard Phone 972 443 6500Pump Division Suite 1500 Facsimile 972 443 6800Irving, Texas 75070 USA www.flowserve.com
 
Next Generation Pump Systems Enable New Opportunities for Asset Management and Economic Optimization
Narrative Biography
Fred M. Discenzo
Since 1972, Dr. Discenzo has been working on advanced computer technology applications. He has been withRockwell, for 21 years and is currently the Manager, Diagnostics and Sensors in Rockwell's AdvancedTechnology Laboratory in Cleveland Ohio. These activities are targeted at developing novel sensors, diagnostics,and control capabilities. Fred is also an instructor at Case Western Reserve University and periodically conductsworkshops and talks on various aspects of Technology Development. He received a BA and BS degree inMathematics from The Ohio State University, an MS in Polymer Physics from The University of Akron, and aPh.D. in Systems and Control from Case Western Reserve University.
Dennis Rusnak
Dennis Rusnak, a Project Engineer for the Flowserve Corporation, has responsibilities for development of pumpcondition monitoring, protection and performance testing equipment. He has been with the company since 1976.Dennis received a Bachelor of Electrical Engineering degree from The University of Dayton.
Lloyd Hanson
Lloyd Hanson has been developing new products and assessing and applying advanced technology for FlowserveCorporation, Pump Division for the past twelve years. Prior to that, he had 20 years of experience with PacificPumps Division of Dresser Industries in various functions including testing, applications, and design. He is aRegistered Mechanical Engineer in the State of California and has a B. A. in Physics from the University of California (Riverside) and B.S.M.E. and M.S.M.E. degrees from California State University (Los Angeles).
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Next Generation Pump Systems Enable New Opportunities for Asset Management and Economic Optimization
ABSTRACT
There is growing interest in cost-effective techniques that can detect the earliest stage of degradationor malfunction and predict machinery failure. New diagnostic and prognostic techniques may beeffectively coupled with novel control techniques in the context of an intelligent motor-pump-controlsystem. An integrated intelligent system is described for pumping applications that can sense theoperating condition and health of the components of a hydraulic system and automatically change theoperation of the motor-pump system. The change in control is goal-directed whereby the prescribedoperating change is intended to achieve previously defined operating goals or performance objectives.The operation of an intelligent motor-pump system in an integrated, coordinated manner can achieveunprecedented and important capabilities for protecting critical processes, process equipment,operations personnel, and the environment. This system also provides a basis for dynamic optimizationof critical operating and financial objectives such as longest MTBF, lowest life-cycle cost, or lowestcost per gallon pumped. Future intelligent systems will provide the basis for next generation CBMsystems, future distributed intelligent systems, and autonomous, agent-based systems.
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