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Practical 6

Practical 6

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Published by AARSH

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Published by: AARSH on Nov 07, 2012
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07/10/2013

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PRACTICAL-6
The CNC machines are designed to perform a number of operations in asingle setting of the job. A number of tools may be required for making acomplex part. In a manual machine, the tools are changed manuallywhenever required. In a CNC machine, tools are changed through programinstructions. The tools are fitted in a tool magazine or drum. When a toolneeds to be changed, the drum rotates to an empty position, approaches theold tool and pulls it. Then it again rotates to position the new tool, fits it andthen retracts. This is a typical tool changing sequence of an automatic toolchanger (ATC).The concept of the ATC is that the range of tools for a specific job shall bemade available for automatic selection and positioning. ATC cab beDrum Type
 
For holding small number of tools usually not more than 30, Stored onperiphery of drum and tool search speed is faster.Chain Type
 
For more number of tools (40 or more), tools search speed is less.As soon as the tool selection command is received by the system, the selectedtool comes to a fixed place known as tool change position. The selected toolis transferred to the spindle from magazine after the previous tool istransferred to the magazine from spindle. This is called tool change cycle.5.5.1 Automatic Tool Changer Advantages(a) Lines changed in seconds instead of hours.(b) Increase operator safety by changing tools automatically.(c) Change tools in seconds for maintenance and repair.(d) Increase flexibility.(e) Heavy and large multi-tools that are automatically exchanged.

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