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metrology lab manual

metrology lab manual

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metrology lab manual
metrology lab manual

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Published by: bhaskar_sannapareddy on Nov 15, 2012
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MECHANICAL ENGINEERING DEPARTMENT.LAB MANUALSubject: Production TechnologySemester-VLIST OF EXPERIMENTS:A-Performance1) Linear Measurement Using Vernier Caliper, .Verniear Height Gauge AndMicrometer (Internal, External and Depth)2) Angular Measurement Using Combination Set, Bevel Protector, Sine Bar andMicrometer3) Measurement of Screw Thread Diameter Using Floating Platform MeasurementMachine4) Measurement of Parameter Using Tool Maker Microscope5) Measurement of Flatness and Straightness Using Autocollimator5) Linear Measurement Using Dial Gauge, Slip Gauge, and Calibration of DialGauge7) Use of Optical Flat and Monochromatic LightB- STUDY8) Case Studies on BEP.9) Problem on Limit & Fit and Design of Limit Gauge .10) Preparation of Process Planning Sheet and Tolerance Chart.11) Case Studies on Process Control Chart.12) Case Studies on Acceptance Sample Plans.13) Seminar on Metrology Instrument.
 
EXPERIMENT NO: - 01Aim: -
Linear Measurement Using Vernier Height Gauge & Micrometer (Internal &External Depth)
Apparatus :-
Vernier Caliper, Vernier Height Gauge, Micrometer, And Measuring Parts
Vernier Height Gauge
This is just as vernier caliper, equipped with special base block and otherattachment which make the instrument suitable for height measurements. Along with thesliding jaw assembly, arrangement is provided to carry a removable clamp. The upperand lower surfaces of the measuring jaws are parallel to the base, so that it can be usedfor measurements over or under surface. The vernier height gauge is mainly used in theinspection of parts and work. With a scribing attachment in place of measuring jow, thiscan be used to scribe lines at certain distance above the surface. However dial indicatorCan also be attached in the clamp and many useful measurements made as it exactlygives indication when dial tip just touching surface. For all these measurement, use of surface plate as datum surface is very essential.
PROCEDURE-
1. Take the material (sample) for which the value must be measured.2. Check the vernier and main scale must coincide at 03. After checking the 0 mark put the sample piece and slowly leaves the measuring jawover the piece4. Tight the screw and measure the main scale also vernier scale reading5. The line coincide with the main scale that the VSR6. By adding MSR with VSR*L
DIAGRAM OF VERNIER HEIGHT GAUGE
 
 OBSERVATION TABLE FOR VERNIER HEIGHT GAUGE
Sr No MSR VSR LC TSR12345
VERNIER INSTRUMENTS:-
The three elements of venire caliper, viz. beam, fixed jaw, and sliding jaw permitsubstantial improvements in the commonly used measuring techniques over directmeasurement with line graduated rules. The alignment of the distance boundaries withthe graduations of the rule is ensured by means of the positive contact memberDIAGRAM OF VERNIER CALIPER

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