Fundamentals of process safety

48 July 2011, Kuala Lumpur, Malaysia

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Fundamentals of process safety

Investigations into recent incidents have highlighted the importance of having a clear understanding of the principles of process safety management throughout an organisation. This must include sta at all levels from board members through engineers and other technical sta to plant and shift managers and supervisors. IChemEs intensive ve-day course covers the fundamentals and aims to provide an understanding of the key principles of process safety and its management.

Who will benet?

all industry sectors including oil and gas, design and contracting, oleochemicals, process consultancy, FMCG, government agencies, etc. managers, supervisors, engineers and others involved in the design, operation, modication or maintenance of major hazard or other process plants young chemical engineers en route to achieving chartered status anybody else, including safety personnel, who would like to develop an understanding of process safety For professionals wanting to study the subject further it will provide the ideal foundation for the more specialist courses oered by or supported by IChemE see www.icheme.org

Course aims
The course is aimed at providing an understanding of the key principles of process safety and its management. It will share the experience of multinationals, especially those at the forefront of safety, such as ICI, BP, Yule Catto, etc, with multinationals operating in Asia as well as the growing local industries (one third of the worlds oleochemical capacity is in ASEAN, China and India with ASEAN leading and China growing fast with many Malaysian players in China). At the end of the course delegates should achieve the following key learning outcomes: understand the consequences of poor process safety (human, environmental and business consequences) be aware of and understand the key factors inuencing the basis for process safety understand the hazards associated with process plant and how the risks can be controlled understand the key process safety requirements at each stage in the life cycle of process plant from conceptual design through to operation, maintenance and modication understand the ways in which their work depends on the knowledge and expertise of others (ie interdependency and the need for overall organisational process safety management competence) understand their own limitations and know how to acquire further knowledge and understanding of process safety management An end-of-course assessment will be included. Delegates who successfully complete the assessment will receive an IChemE certicate in the Fundamentals of process safety.

Development of the course

The development of the course has been steered by an expert group of safety professionals drawn from IChemEs specialist process safety community with wide experience of best practice in organisations such as BP, INEOS, Yule Catto, GSK, HSE and Cambridge University. The oil and gas, petrochemicals, ne chemicals and pharmaceuticals industries are well represented. Throughout the course extensive use will be made of a range of real life case studies and of group discussions.

Course outline
Day 1 Importance of process safety management Case study Model for process safety management (including process safety framework, major accidents/accident causes, mechanisms for loss of containment, prevention and control measures, mitigation and emergency measures, process safety strategies) Introduction to hazards and risks

CPD points:
Awarded 18 CPD points by BEM Malaysia and 15 CEP points by DOSH Malaysia Diluluskan sebagai CEP untuk SHO: JKKPIS 127/438/4/06. Jumlah markah CEP: 15 Markah

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Day 2 Fire, explosion and toxic release hazards, consequences and basic science Hazard identication techniques Case study Risk assessment Reaction hazards and material compatibility Day 3 Process design including inherent safety, layers of protection, integrity of containment, protective systems, pressure relief, ATEX, occupied buildings Case study Operations including procedures, safe systems of work, control of contractors, maintenance, asset integrity, operational readiness Management of change change of people, control systems, plant and process Day 4 Human factors and safety culture Safety management and continuous improvement Safety leadership at all levels in the organisation Leading and lagging indicators Learning from accidents and incidents Legal framework Mitigation and emergency measures Start of multi-stage case study Day 5 Multi-stage case study Course summary Individual action plans Assessment

Terry Booth A chartered chemical engineer with a BEng from Bradford University, he has over 17 years experience in engineering houses, being process manager for Jacobs Engineering and VP (engineering) for Simon Carves. He is a founding director of Ispahan Engineering and also teaches part time at the National University of Singapore (NUS) in the Department of Chemical Engineering and Biomolecular Engineering.

Venue
Sunway Resort Hotel & Spa Persiaran Lagoon Bandar Sunway 46150 Petaling Jaya Tel: +60 37492 8000 Fax: +60 37492 8001

Accommodation
To book accommodation contact: hotelreservations@sunwayhotel.com (reservation: IChemE)

Fees
IChemE member Non-member RM4,500 - 930 + VAT RM5,000 - 1030 + VAT

Payment will be taken in Sterling

Discounts
Discounts are available to companies booking more than one place: 2 places 5% discount 3 places 10% discount 4 or more places 15% discount Multiple places must be booked at the same time to qualify.

How to book
Complete and return the booking form by fax to +44 (0)1788 560833 Register online at www.icheme.org/fpsmal

Course director
Joe Eades A chartered chemical engineer and a Fellow of IChemE. He graduated with an MEng from Loughborough University. He is a founding director of Ispahan Engineering and also teaches part time at the National University of Singapore (NUS) in the Department of Chemical Engineering and Biomolecular Engineering. Joe has over 12 years international experience in the project sector in six countries (Europe and Asia), both on the engineering house side with Jacobs Engineering as well as on the client representative side for major MNCs predominantly in the pharmaceutical and ne chemical industry as well as working on infrastructure and environmental technology.

More details
Visit www.icheme.org/fpsmal Tel: +44 (0)1788 534431 Email: courses@icheme.org

In-company training
If you have several colleagues interested in this course, why not consider running it in house? For more details contact the courses department or visit www.icheme.org/incompany

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Registration form
Fundamentals of process safety
4-8 July 2011, Kuala Lumpur, Malaysia Complete this form and fax it to: +44 (0) 1788 560833 I am a member of IChemE: Yes No membership number: ............................................................................................

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Please note that a registration cannot be processed unless a copy of your purchase order is received with your registration form. Your booking will be conrmed by IChemE on receipt of cleared funds prior to the start date of the course. By submitting this form you have agreed to our terms and conditions and cancellation policy. Cancellation policy Cancellations received in writing 28 days prior to the event will be subject to an administration charge of 10% of the fees plus VAT. No refunds will be given for non-attendance or cancellations received less than 28 days prior to the event. Substitutions are welcomed at any time. We reserve the right to cancel or alter the programme. IChemEs VAT registration no is GB 661 5413 48

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