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Mb 0044 Pruction and Operations Mangement Set 1

Mb 0044 Pruction and Operations Mangement Set 1

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Published by: Fiona Dsouza on Dec 13, 2012
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LAUSON TRISTON MONTEIROREG NO: 521115123
MB 0044 PRODUCTION AND OPERATIONS MANAGEMENTASSIGNMENT SET 1
Q.1
Computer-integrated manufacturing (CIM)
 
is the manufacturing approach of using computersto control the entire production process. This integration allows individual processes toexchange information with each other and initiate actions. Through the integration of computers, manufacturing can be faster and less error-prone, although the main advantage isthe ability to create automated manufacturing processes. Typically CIM relies on closed-loopcontrol processes, based on real-time input from sensors. It is also known as flexible design andmanufacturing.The term "computer-integrated manufacturing" is both a method of manufacturing and thename of a computer-automated system in which individual engineering, production, marketing,and support functions of a manufacturing enterprise are organized. In a CIM system functionalareas such as design, analysis, planning, purchasing, cost accounting, inventory control, anddistribution are linked through the computer with factory floor functions such as materialshandling and management, providing direct control and monitoring of all the operations.As a method of manufacturing, three components distinguish CIM from other manufacturingmethodologies:· Means for data storage, retrieval, manipulation and presentation;· Mechanisms for sensing state and modifying processes;· Algorithms for uniting the data processing component with the sensor/modificationcomponent.CIM is an example of the implementation of information and communication technologies(ICTs) in manufacturing.CIM implies that there are at least two computers exchanging information, e.g. the controller of an arm robot and a micro-controller of a CNC machine.Some factors involved when considering a CIM implementation are the production volume, theexperience of the company or personnel to make the integration, the level of the integrationinto the product itself and the integration of the production processes. CIM is most usefulwhere a high level of ICT is used in the company or facility, such as CAD/CAM systems, theavailability of process planning and its data.
 
LAUSON TRISTON MONTEIROREG NO: 521115123
A computer-integrated manufacturing system is not the same as a "lights-out" factory, whichwould run completely independent of human intervention, although it is a big step in thatdirection. Part of the system involves flexible manufacturing, where the factory can be quicklymodified to produce different products, or where the volume of products can be changedquickly with the aid of computers. Some or all of the following subsystems may be found in aCIM operation:Computer-aided techniques:· CAD (computer-aided design)· CAE (computer-aided engineering)· CAM (computer-aided manufacturing)· CAPP (computer-aided process planning)· CAQ (computer-aided quality assurance)· PPC (production planning and control)· ERP (enterprise resource planning)· A business system integrated by a common database.Devices and equipment required:· CNC, Computer numerical controlled machine tools· DNC, Direct numerical control machine tools· PLCs, Programmable logic controllers· Robotics· Computers· Software· Controllers· Networks· Interfacing· Monitoring equipment Technologies:· FMS, (flexible manufacturing system)· ASRS, automated storage and retrieval system· AGV, automated guided vehicle
 
LAUSON TRISTON MONTEIROREG NO: 521115123
· Robotics· Automated conveyance systems
Q2.
Automation is the use of machines, control systems and information technologies to optimizeproductivity in the production of goods and delivery services. The correct incentive for applyingautomation is to increase productivity, and/or quality beyond that possible with current humanlabor levels so as to realize economies of scale, and/or realize predictable quality levels. Theincorrect application of automation, which occurs most often, is an effort to eliminate orreplace human labor. Simply put, whereas correct application of automation can net as much as3 to 4 times original output with no increase in current human labor costs. Incorrect applicationof automation can only save a fraction of current labor level costs. In the scope of industrialization, automation is a step beyond mechanization. Whereas mechanization provideshuman operators with machinery to assist them with the muscular requirements of work.Automation greatly decreases the need for human sensory and mental requirements whileincreasing load capacity, speed, and repeatability. Automation plays an increasingly importantrole in the world economy and in daily experience.Automation has had a notable impact in a wide range of industries beyond manufacturing(where it began). Once-ubiquitous telephone operators have been replaced largely byautomated telephone switchboards and answering machines. Medical processes such asprimary screening in electrocardiography or radiography and laboratory analysis of humangenes, sera, cells, and tissues are carried out at much greater speed and accuracy by automatedsystems. Automated teller machines have reduced the need for bank visits to obtain cash andcarry out transactions. In general, automation has been responsible for the shift in the worldeconomy from industrial jobs to service jobs in the 20th and 21st centuries.The term automation, inspired by the earlier word automatic (coming from automaton), wasnot widely used before 1947, when General Motors established the automation department. Atthat time automation technologies were electrical, mechanical, hydraulic and pneumatic.Between 1957 and 1964 factory output nearly doubled while the number of blue collar workersstarted to decline.Different kinds of automation are:-

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