Welcome to Scribd. Sign in or start your free trial to enjoy unlimited e-books, audiobooks & documents.Find out more
Download
Standard view
Full view
of .
Look up keyword
Like this
1Activity
0 of .
Results for:
No results containing your search query
P. 1
KBPW DC Drive Series Manual

KBPW DC Drive Series Manual

Ratings: (0)|Views: 10|Likes:
Published by KBElectronicsinc
PWM DC motor drive, NEMA-4X / IP-65
For PM and Shunt Motors Rated:
1/50 – 3/4 HP (SCR), 1 HP (PWM) @ 115 VAC
1/25 – 11⁄2 HP (SCR), 2 HP (PWM) @ 230 VAC

The KBPW-240D is a Pulse-Width Modulated (PWM) control in a NEMA-4X
/ IP-65 washdown and watertight enclosure designed to operate Permanent Magnet and Shunt Wound motors through 7.5 Amps DC. This provides high motor efficiency, whisper quiet operation along with less motor heating. This allows for a smaller, less costly motor to be used in
most applications. A unique feature of the KBPW-240D is its active bridge, which substantially reduces the AC line surge current during cycling of the AC line. This allows the control to be turned on and off rapidly without damage to critical components. The active bridge is coupled with a failsafe circuit that will shut down the control if the main power transistor
shorts, preventing a dangerous high-speed runaway condition. Motor burnout is prevented with the Timed Current Limit circuit (TCL). Standard front panel features include diagnostic LEDs for “Power On,” “Stop” and “Overload,” Start/Stop Switch, and a Main Speed Potentiometer. Optional accessories for the KBPW-240D include FWD-BRK-REV Switch, On/Off AC
Line Switch, Run-Stop-Jog Switch, Signal Isolator, and an Anti-Plug Reversing Module™. The control is available in black finish or white FDA approved finish.
PWM DC motor drive, NEMA-4X / IP-65
For PM and Shunt Motors Rated:
1/50 – 3/4 HP (SCR), 1 HP (PWM) @ 115 VAC
1/25 – 11⁄2 HP (SCR), 2 HP (PWM) @ 230 VAC

The KBPW-240D is a Pulse-Width Modulated (PWM) control in a NEMA-4X
/ IP-65 washdown and watertight enclosure designed to operate Permanent Magnet and Shunt Wound motors through 7.5 Amps DC. This provides high motor efficiency, whisper quiet operation along with less motor heating. This allows for a smaller, less costly motor to be used in
most applications. A unique feature of the KBPW-240D is its active bridge, which substantially reduces the AC line surge current during cycling of the AC line. This allows the control to be turned on and off rapidly without damage to critical components. The active bridge is coupled with a failsafe circuit that will shut down the control if the main power transistor
shorts, preventing a dangerous high-speed runaway condition. Motor burnout is prevented with the Timed Current Limit circuit (TCL). Standard front panel features include diagnostic LEDs for “Power On,” “Stop” and “Overload,” Start/Stop Switch, and a Main Speed Potentiometer. Optional accessories for the KBPW-240D include FWD-BRK-REV Switch, On/Off AC
Line Switch, Run-Stop-Jog Switch, Signal Isolator, and an Anti-Plug Reversing Module™. The control is available in black finish or white FDA approved finish.

More info:

Categories:Types, Brochures
Published by: KBElectronicsinc on Jan 11, 2013
Copyright:Attribution Non-commercial

Availability:

Read on Scribd mobile: iPhone, iPad and Android.
download as PDF, TXT or read online from Scribd
See more
See less

01/11/2013

pdf

text

original

 
.%3:',QVWDOODWLRQDQG2SHUDWLRQ0DQXDO5HY$6XSSOHPHQWDO,QIRUPDWLRQ
&KDQJHVWR:LULQJ6HFWLRQ,,,*RQ3DJH
G.Remote Start/Stop Switch Connections
The control is supplied with a prewired Start/Stop Switch with a normally open "NO"stop contact. Jumper J6 is factory set to the "NO" position.For remote 3-wire Start/Stop Switch with a normally closed "NC" stop contact, connectthe switch as shown in Figure 7A, below. Set Jumper J6 to the "NC" position.
Figure 7ARemote 3-Wire Start/Stop Switchwith Normally Closed Stop Contact
 
STARTSTOP
&KDQJHVWR:LULQJ6HFWLRQ,,,.RQ3DJH
K.Enable Connection
Wire the Enable contact to Terminals "EN1" and "EN2" of Terminal Block TB3 asshown in Figure 10A, below.The Enable is used to electronically start and stop the control. When the Enablecontact is closed, the control will accelerate to the Main Speed Potentiometer setting.When the Enable contact is opened, the control will coast to stop.
Note: 
The contact must be isolated from the AC line and Jumper J7 must be removed.
Figure 10AEnable Switch Connection
WARNING! Disconnect main power when making connections to the drive.
The following information and instructions are to be used as a supplement to theKBPW-240D Installation and Operation Manual Rev. A (Part No. A40360). The manualmust be read and understood before attempting to operate this control.The PC board has been upgraded to include provision for normally open or normallyclosed stop contacts and to connect an Enable switch. The General PerformanceSpecifications have not changed.Jumper J6 (Stop Switch type "NO" or "NC" Selection) and Jumper J7 (EnableSelection) have been added. Enable terminals have been added to Terminal BlockTB3. Also, Figures 7A and 10A have been added.
&KDQJHVWR7DEOHRI&RQWHQWVRQ3DJHLL
FigurePage
7ARemote 3-Wire Start/Stop Switch with Normally Closed Stop Contact..................810AEnable Switch Connection.....................................................................................9
 
ENABLE SWITCH
Page 1 of 2Page 2 of 2
 
KB Electronics, Inc.
(A42140) - Rev. A00 - 3/22/2005 - Z3570A00
 
INSTALLATION AND OPERATING INSTRUCTIONS
MODELKBPW-240D
KB Part No. 8401 (Black Case) • Part No. 8402 (White Case)
NEMA4X, IP-65
PWM DC Motor Speed Control For PM and Shunt Wound MotorsRated 7.5 Amps DC, 11.5 Amps AC @ 115/230 VAC
See Safety Warning on Page 2
The information contained in this manual is intended to be accurate. However, the manufacturer retainsthe right to make changes in design which may not be included herein.
BRKREVFWD%1009080706050403020100NEMA-4X / IP-65STARTSTOPRUNJOG
PWM DC MOTOR SPEED CONTROL
P
ENTA
-D
RIVE
OLSTOPON
 
!
ACOMPLETE LINE OF MOTOR DRIVES
©2000 KB Electronics, Inc.
Pending
 
TABLE OF CONTENTSSectionPage
i.Safety Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1I.Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1II.Simplified Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2III.Wiring Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6IV.Setting Selectable Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9V.Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11VI.Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12VII.AC Line Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12VIII.Trimpot Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12IX.Diagnostic LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13X.Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14XI.Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Tables
1.Electrical Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32.General Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33.Terminal Block Wiring Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64.Field Connection (Shunt Wound Motors Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75.Setting Motor Current (SCR & PWM Motor Horsepower Ratings) . . . . . . . . . . . . . . . . .10
Figures
1.Control Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42.Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53.Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64.Full Voltage Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75.Half Voltage Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76.Remote Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77.Remote Start/Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88.Voltage Following . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89.Inhibit Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .810.Enable Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .911.DC Tach-Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .912.Motor Voltage Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .913.Motor Current Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .914.Removing Resistor R35 (for low current selection) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1015.Current Limit Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1016.DC Tach-Generator Voltage Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1117.DC Tach-Generator with Addition of R
T
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1118.Run Relay Output Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12ii

You're Reading a Free Preview

Download
scribd
/*********** DO NOT ALTER ANYTHING BELOW THIS LINE ! ************/ var s_code=s.t();if(s_code)document.write(s_code)//-->