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Although the machines available in market are of reasonable quality, we were facing problems in one of thefactories I worked for. No machine would last more than one year; these are made from plastic, sheet metal,puter or aluminum etc., which makes them disposable. The machines available are more delicate and could notstand the rough use which is a habit of the less skilled workers of third world countries.Problems faced were; broken handle, broken switch, frequent consumption of carbon brush, damaged armature.Most of these machines are designed with integrated motor with bevel gear-set which also was frequent sourceof down-time.We decided to have more rugged machine to serve our purpose. No such machine was available in the localmarket, that compelled us design and fabricate a machine for our use. If you intend to fabricate a machineyourself the following pages will guide you do that. Those who go for such a venture should respect local lawsand regulations governing the manufacture and use of cut-off saw.Syed Jaffer00
 
SAFETY OPERATING PROCEDURES
Abrasive Cut Off Saw
DO NOT
 
use this machine unless a teacher has instructedyou in its safe use and operation and has given permission.
 
Safety glasses must be worn at all times in workareas.Long and loose hair must be contained.Sturdy footwear must be worn at all times in workareas.Close fitting/protective clothing must be worn.
Rings and jewellery must not be worn.
 
Hearing protection must be worn when using thismachine.
PRE-OPERATIONAL SAFETY CHECKS
1. Ensure the saw is properly secured to a worktable by bolts/ clamps at approximately hip height.2. Ensure the saw is operated on an RCD protected circuit.3. Use abrasive cut off wheels with the correct size arbor hole.4. Use abrasive cut off wheels which have a maximum safe operating speed greater than the “no load RPM” marked on the machine’snameplate.5. Before each use inspect the cut off wheel for chips and cracks.6. Check workspaces and walkways to ensure no slip/trip-hazards are present.7. Ensure all guards are in place
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in working order, and in proper adjustment and alignment.8. Ensure the depth stop is properly adjusted.9. Ensure you are familiar with the operation of the ON/OFF starter.10. Keep table and work area clear of all tools and off-cut material.11. Faulty equipment must not be used. Immediately report suspect equipment.
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is there any sort of demensions for this saw would be a help

I withheld the dimensions hoping some day I will be able to sell this book. I will put the dimensions but it will take a lot of time redrawing the whole book. I will try to do it as soon as possible.

12 / 25 / 2009This doucment made it onto the Rising List!
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