Professional Documents
Culture Documents
Outline
Introduction Measurements and Experimental set up Tip Clearance and Time of Arrival Preprocessing Analysis Statistical Wavelet Analysis Conclusions Future works Acknowledgement
http://usatoday30.usatoday.com
Introduction
Blade position measurements Spin pit test facility Apparatus for predicting failures of spinning disks Input Data: Tip clearance, and Time of Arrival
Measurements Scheme
Lengthened blades Crack in hub
Asymmetric deformation of a turbo machinery disk due to crack propagation at the base of a set of blades
* A. Von Flotow, "Apparatus and method for predicting failures of spinning disks in turbo-machinery." U.S. Patent No. 6,785,635. 31 Aug. 2004.
Measurements
Blade length near hub crack
Elastic deformation increases with decreasing hub stiffness
A general illustration ofin bladeresponse and of identifycycled.deformation. Changes sensor length as a turbo disk is blade
* A. Von Flotow, "Apparatus and method for predicting failures of spinning disks in turbo-machinery." U.S. Patent No. 6,785,635. 31 Aug. 2004.
1 = 0 + 2
=1
cos + sin
2
1 =
cos
=1
2 1 =
=1
2 sin
Magnitude 1 = 1 2 + 1 2
Phase 1 = tan1 ( 1 )
1
The sinusoidal effects carried by the TC signal and caused by the rotor imbalance: (a) the sinusoidal effects over 1408 cycles; (b) the magnitude; (c) the phase.
(a) The localized standard deviation trend of the magnitudes of the sinusoidal effects carried by the TC signal; and (b) the localized standard deviation trend of the phases.
10
dR
Angular deformation of rotor shaft causes a harmonic term in Time of Arrival The shaft bending due to eccentricity which causes an Angular Deflection and a Radial Displacement dR
11
The sinusoidal effects carried by the ToA signal and caused by the shaft bending: (a) the sinusoidal effects over 1408 cycles; (b) the magnitude; and (c) the phase;
12
The sinusoidal effects carried by the ToA signal and caused by the shaft bending: (a) the localized standard deviation trend of the magnitudes; and (b) the localized standard deviation trend of the phases.
13
Time Domain analysis Frequency domain Analysis Time-Frequency Domain analysis Wavelet Transform Analysis Daubechies 4
+
, =
, , 0
14
STD of WT Coef
0 60 40 20 10 Scale # 0 0 Blade # 20 40 30
The standard deviation of the wavelet coefficients over 48 scales for 40 blades based on the Time-of-arrival signal.
15
The standard deviation of the wavelet coefficients over 48 scales for 40 blades based on the Tip Clearance signal.
16
The STD of the wavelet coefficients over 48 scales for 1408 cycles based on the Tip Clearance signal.
17
Conclusions
Having proper denoising prior to analyses, application of the wavelet method for fault detection in bladed discs found to be promising. Results show that the statistical wavelet analysis technique is capable of providing useful indicative information for locating the incipient crack that occurs in the bladed disk
The crack initiation time can be determined by using the suggested localized standard deviation of the sinusoidal effects caused by the rotor imbalance
It was found that the physical based modeling, can effectively characterized the noises induced by various known factors other than defects such as thermal and centrifugal expansions, rotor imbalance, and shaft bending effects. These noises
subsequently removed.
19
Future works
The present work is done based on the Tip clearance and Time of arrival data provided by LPT Inc. The available data may not allow more comprehensive analysis. If
additional data are available in future, further studies in the following directions could
be worth exploring: Identifying the various stages of damage evolution during its life cycle by extracting other effective parameters except standard deviation and kurtosis from
wavelet map.
Different wavelets be examined to develop efficient algorithms to identify the stress levels, crack initiation, crack growth to its final rupture. The characteristics of the modulation change during the life cycle of the disk spin rig test should be examined.
20
Acknowledgement
I would like to acknowledge people who made this work possible: Prof. Ming Liang, Dept. of Mechanical Engineering, University of Ottawa Prof. Jie Liu, Dept. of Mechanical and Aerospace Engineering,
Carleton University
Life Prediction Technologies Inc. (LPTi)
21
?
22