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SID97-4C

SID97-4C

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Published by: oscar horacio flores on Feb 20, 2013
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09/12/2013

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ISSUED REVISED PAGE NO REVISIONMO DAY YEAR MO DAY YEAR
1 of 11
C
03 24 97 04 01 99
SID97-4
TELEDYNE INDUSTRIES, INC. 1999
TELEDYNECONTINENTAL MOTORS
 An Allegheny Teledyne Company
P.O. Box 90 Mobile AL 36601 334-438-3411
TELEDYNE CONTINENTAL
 ® 
AIRCRAFT ENGINE
SERVICE INFORMATION DIRECTIVE
Compliance Will Enhance Safety, Maintenance or Economy of Operation
SUBJECT:CYLINDER BORE AND PISTON FIT SPECIFICATIONSPURPOSE:
Provide dimensions and limits for TCM’s cylinders and non Graphite coated andGraphite coated pistons
COMPLIANCE:
At cylinder repair, replacement or engine major overhaul.
MODELSAFFECTED:
All engine models.
GENERAL INFORMATION
This service bulletin provides the followinginformation:1.
 
Cylinder bore dimensions - New minimum /maximum, service limits (for continuingcylinders in service between major overhauls)and Oversize Service Limits.2.
 
Piston to cylinder clearance specifications for graphite coated and non-graphite coated pistons.3.
 
Piston ring gaps and location in cylinder tomeasure ring gaps.4.
 
Piston diameters, piston skirt diameters and pinto dome height dimensions.The “
New Limits MIN & MAX
” dimensions aregiven for 
D
,
X
&
Y
diameters so the cylinder barrelcan be ground to a specific configuration for standard or oversized barrels.Only the
D
and the
X
diameters are used todetermine the serviceability of the cylinder barrel. No wear limit is given for 
Y
diameter because it isused as a machining reference only. New or oversize cylinder bore dimensions must beused at engine overhaul. Oversize dimensions andservice limits may be used to return cylinders toservice on engines that have not reached their  published TBO. Do not return to service anycylinder exceeding the limits specified in this service bulletin.Piston ring gaps and cylinder dimensions must bemaintained within the specifications provided in this bulletin.The Piston information is presented in tabular form,(Table 1). Columns from left to right are: EngineModel, Manganese Phosphate Graphite CoatedPiston P/N, Uncoated Piston P/N, Graphite CoatedPiston P/N, Piston Diameter, Skirt Diameter, & Pinto Dome Height.
CAUTION 
Verify that all ring, piston and cylinder part numbers are the specified part number for theinstallation. Installation of incorrect parts will cause engine damage and engine malfunction.
CATEGORY 4
SID97-4C
TECHNICAL PORTIONSFAA APPROVED
 
ISSUED REVISED PAGE NO REVISIONMO DAY YEAR MO DAY YEAR
2 of 11
C
03 24 97 04 01 99
SID97-4
TELEDYNE INDUSTRIES, INC. 1999
TELEDYNECONTINENTAL MOTORS
 An Allegheny Teledyne Company
P.O. Box 90 Mobile AL 36601 334-438-3411
ALL IO-520, IO-550, TSIO-520 except as listed in the following.Refer to Figure 1
CYLINDER DIAMETER DIMENSIONSSIZE“D” DIAMETER NEW“D” DIAMETERSERVICELIMITS“X” DIAMETER NEW“X” DIAMETERSERVICELIMITS“Y” DIAMETER NEW“Y” DIAMETERSERVICELIMITSMIN.MAX.MAX.MIN.MAX.MAX.MIN.MAX.MAX.
STD.5.2515.2535.2565.2485.2505.2575.2455.247N/A.0055.2565.2585.2615.2535.2555.2625.2505.252N/A.0105.2615.2635.2665.2585.2605.2675.2555.257N/A.0155.2665.2685.2715.2635.2655.2725.2605.262N/A
CYLINDER BORE - OUT OF ROUND: NEW NOT TO EXCEED .002 AT MEASURED DIAMETERS. SERVICE LIMIT NOT TOEXCEED .003 AT MEASURED DIAMETERS.
IO-550-G, N, TSIO-520-BE, GTSIO-520-C, D, H, K, L, M & NRefer to Figure 1
CYLINDER DIAMETER DIMENSIONSSIZE“D” DIAMETER NEW“D” DIAMETERSERVICELIMITS“X” DIAMETER NEW“X” DIAMETERSERVICELIMITS“Y” DIAMETER NEW“Y” DIAMETERSERVICELIMITSMIN.MAX.MAX.MIN.MAX.MAX.MIN.MAX.MAX.
STD.5.2515.2535.2565.2485.2505.2575.2455.247N/A.0055.2565.2585.2615.2535.2555.2625.2505.252N/A.010
5.2615.2635.2665.2585.2605.2675.2555.257N/A
CYLINDER BORE - OUT OF ROUND: NEW NOT TO EXCEED .002 AT MEASURED DIAMETERS. SERVICE LIMIT NOT TOEXCEED .003 AT MEASURED DIAMETERS.
Applies to cylinder Part Numbers 653452, 653454 or later revisions only.
4.50”4.00”LENGTH FOR “D” DIA.6.505.75”“Y”DIA.“X”DIA.“D”DIA.CHOKEAREA
FIGURE 1. 5.25 INCH CYLINDER
 
ISSUED REVISED PAGE NO REVISIONMO DAY YEAR MO DAY YEAR
3 of 11
C
03 24 97 04 01 99
SID97-4
TELEDYNECONTINENTAL MOTORS
 An Allegheny Teledyne Company
P.O. Box 90 Mobile AL 36601 334-438-3411
TSIO-550-A, B, C, & ERefer to Figure 1
CYLINDER DIAMETER DIMENSIONSSIZE“D” DIAMETER NEW“D” DIAMETERSERVICELIMITS“X” DIAMETER NEW“X” DIAMETERSERVICELIMITS“Y” DIAMETER NEW“Y” DIAMETERSERVICELIMITSMIN.MAX.MAX.MIN.MAX.MAX.MIN.MAX.MAX.
STD.5.2525.2545.2575.2495.2515.2585.2465.248N/A.0055.2575.2595.2625.2545.2565.2635.2515.253N/A
CYLINDER BORE - OUT OF ROUND: NEW NOT TO EXCEED .002 AT MEASURED DIAMETERS. SERVICE LIMIT NOT TO EXCEED .003 ATMEASURED DIAMETERS.
ALL IO-520, IO-550, TSIO-520 & GTSIO-520Refer to Figure 1
PISTON TO CYLINDER CLEARANCE5.25PISTONPISTON IN CYLINDER MEASURED BELOW 4
th
RINGGROOVEALL NON GRAPHITE COATED.008 - .011 LOOSEGRAPHITE COATED.006 - .010 LOOSEMeasure clearance perpendicular to pin bore and at “D” Diameter.
TSIOL-550-A, B & CRefer to Figure 1
CYLINDER DIAMETER DIMENSIONSSIZE“D” DIAMETER NEW“D” DIAMETERSERVICELIMITS“X” DIAMETER NEW“X” DIAMETERSERVICELIMITS“Y” DIAMETER NEW“Y” DIAMETERSERVICELIMITSMIN.MAX.MAX.MIN.MAX.MAX.MIN.MAX.MAX.
STD.5.2515.2535.2565.2485.2505.2575.2455.247N/A.0055.2565.2585.2615.2535.2555.2625.2505.252N/A.0105.2615.2635.2665.2585.2605.2675.2555.257N/A.0155.2665.2685.2715.2635.2655.2725.2605.262N/A
CYLINDER BORE - OUT OF ROUND: NEW NOT TO EXCEED .002 AT MEASURED DIAMETERS. SERVICE LIMIT NOT TOEXCEED .003 AT MEASURED DIAMETERS.
TSIOL-550- A, B & CRefer to Figure 1
PISTON TO CYLINDER CLEARANCE5.25PISTONPISTON IN CYLINDER MEASURED BELOW 4
th
RINGGROOVEALL NON GRAPHITE COATED.007 - .010 LOOSEGRAPHITE COATED.005 - .009 LOOSEMeasure clearance perpendicular to pin bore and at “D” Diameter.

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