Industrial Process Control

Ahmed A Ismail Cairo University

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Introduction

The Case Against Grades

When students from elementary school to college who are led to focus on grades are compared with those who arent the results support three robust arent, conclusions: Grades tend to diminish students interest in whatever theyre learning Grades create a preference for the easiest possible task t k Grades tend to reduce the quality of students thinking
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A Career in Process Control

What is Process Control? Where does it fit into Electrical Engineering? How will this affect my career?

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Process Industries
Oil & Gas Refining & Petrochemicals Chemicals Metals, Mining & Mineral Processing Pulp & Paper p p Food & Pharmaceuticals Water/Wastewater Power Steel Glass Textiles Automobile
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Automation World

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Project Life Cycle

PROJECT DEFINITION CONTROL CONFIGURATION HW/SW TESTING SHIPMENT/ INSTALLATION SITE WORK

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The Bottom Line

BASIC COURSES ENGINEERING PRACTICE SKILLED/EXPERIENCED ENGINEER

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Introduction

Syllabus
Introduction / The feedback loop / basic concepts DCS architecture Process characteristics How to read P&ID PID controller Modifications to standard PID controller Tuning PID controller Cascade control Ratio control Feedforward control Split range control / Override control Interaction and decoupling

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Reading Material
Basic and Advanced Regulatory Control H. Wade Process Control T. Marlin Process Control Systems G. Shinskey Fundamentals of Process Control Theory P. Murrill Principles and Practice of Automatic Process Control C. C Smith and A. Corripio A
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Resources and Tools

www.pc-education.mcmaster.ca www.controleng.com www controleng com www.isa.org ISA tutorial video l d ebooks MATLAB
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Historical Background
first automatic machine controller modern control stability analysis y classical control predictive controllers, etc ,

1750

1800

1850

1900

1950

2000

PID algorithm plants DCS/PLC introduced use introduced feedback control process t l control
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Justification for Process Control

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PID Controller

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PID Controller
dV = f i fo dt dh A = fi dt 1 h(t ) = fi dt A H (s ) 1 = Fi (s ) s

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