MATERIALS REQUIREMENT PLANNING dan Enterprise Resource Planning

Perwito

MRP

Teknik permintaan dependen yang menggunakan daftar bahan, persediaan, tagihan yang diperkirakan, dan jadwal produksi induk untuk menentukan kebutuhan bahan
16 - 2

MRP Elements
Bill of Materials (BOM) Master Scheduling Inventory Records Capacity Planning Purchasing Shop Floor Control

16 - 3

MRP versus Order-Point Systems

Attribute Demand Order philosophy Forecast Control concept Objectives Lot sizing Demand pattern Dependent R equirements Based on master schedule Control all items Meet manufacturing needs Discrete Lumpy but predictable MR P Order Point Independent R eplenishment Based on past demand ABC Meet customer needs E OQ R andom Finished goods and spare parts
16 - 5

Types of inventory Work in process and raw materials

MRP Requirements
Computer system Mainly discrete products Accurate bill-of-material Accurate inventory status
99% inventory accuracy

Stable lead times

14-6

MRP Benefits
Increased customer satisfaction due to meeting delivery schedules Faster response to market changes Improved labor & equipment utilization Better inventory planning & scheduling Reduced inventory levels without reduced customer service
14-7

Elements of Success in MRP

Implementation planning Adequate computer support Accurate data Management support User knowledge

16 - 8

Inputs to the Production Plan

Production Capacity Inventory Procurement Supplier Performance Marketing Customer Demand Finance Cash Flow Human Resources Manpower Planning

Aggregate Production Plan

Management Return on Investment Capital

Engineering Design Completion

14-9

The Planning Process

Aggregate production plan

Master production schedule

Material requirements plan Change capacity? Detail capacity plan
Realistic Is capacity plan being met? Change requirements?

Change production plan? Change master production schedule? Is execution meeting the plan?

No

Yes

Execute capacity plans

Execute material plans

14-10

Bill-of-Material (BOM) Product Structure Tree

Bicycle(1)
P/N 1000

Handle Bars (1) P/N 1001

Frame Assembly (1) P/N 1002

Wheels (2) P/N 1003

Frame (1) P/N 1004

14-11

ERP
Sistem informasi untuk menidentifikasi dan merencanakan sumber daya pada skala perusahaan yang diperlukan untuk mengambil, membuat, mengirim, dan menghitung pesanan pelanggan

16 - 12

Source. www. Kualiteg.co.za