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25
Analysis Of Complete
Vapour Compression
Refrigeration Systems
Version 1 ME, IIT Kharagpur 1
The specific objectives of this lecture are to:
1. Importance of complete vapour compression refrigeration system analysis and
the methods used (Section 25.1)
2. Performance characteristics of reciprocating compressors (Section 25.2)
3. Performance characteristics of reciprocating condensers (Section 25.3)
4. Performance characteristics of evaporators (Section 25.4)
5. Performance characteristics of expansion valves (Section 25.5)
6. Performance characteristics of condensing unit (Section 25.6)
7. Performance characteristics of complete system by matching characteristics of
evaporator and condensing unit (Section 25.7)
8. Effect of expansion valve on complete system performance (Section 25.8)
9. Meaning of sensitivity analysis (Section 25.9)
In analytical method, the mass flow rate through expansion valve can be
represented by an algebraic equation in terms of evaporator and condenser
temperatures. Similarly, the mass flow rate through a given compressor can also
be represented by an algebraic equation in terms of evaporator and condenser
temperatures by regression analysis of experimental or analytical data. The
balance point of the two components can be obtained by simultaneous solution
of the two algebraic equations.
T Pc
2 Pe
3 2'
Tc
Te
4 1
For the above cycle, the refrigeration capacity and power input to
compressor are given by:
. . . ⎛h − h ⎞
Q e = mr (h1 − h 4 ) = V 1 ⎜⎜ 1 4 ⎟⎟ (25.1)
⎝ v1 ⎠
. . .
where Q e is the refrigeration capacity, mr and V 1 are the refrigerant mass
flow rate and volumetric flow rate of refrigerant at compressor inlet, respectively,
. ⎛ πD 2 L ⎞⎛ N ⎞
V 1 = n.η V ⎜ ⎟⎜ ⎟ (25.2)
⎜ 4 ⎟⎝ 60 ⎠
⎝ ⎠
Tc = 30oC
Tc = 35oC
Tc = 40oC
Capacity, Qe
Evaporator temperature, Te
Qe=a1+a2Te+a3Te2+a4Tc+a5Tc2+a6TeTc+a7Te2Tc+a8TeTc2+a9Te2Tc2 (25.3)
For water-cooled condenser, one has to consider the water flow rate and
inlet water temperature as additional parameters. In this case also a single region
with constant condenser temperature Tc is considered. The heat transfer rate for
a water-cooled condenser is expressed as follows:
w Cp w (Tw ,o − Tw ,i )
Qc = UcAcLMTD = m (25.5)
where m w is the water flow rate, Uc is overall heat transfer coefficient, Tw,i and Tw,o
are the inlet and outlet water temperatures respectively. The log mean
temperature difference of condenser LMTDc is expressed as follows:
⎛ UA ⎞
−⎜ c c ⎟
⎜m C ⎟
Tw ,o = Tc − (Tc − Tw ,i ) e ⎝ w pw ⎠ = Tc − (Tc − Tw ,i ) e − NTU (25.6)
⎛ . ⎞
NTU is the Number of Transfer Units equal to ⎜⎜ Uc A c / m w Cp w ⎟⎟
⎝ ⎠
r (h1 – h4)
Qe = m (25.8)
Qe=b1+b2Te+b3Te2+b4Tc+b5Tc2+b6TeTc+b7Te2Tc+b8TeTc2+b9Te2Tc2 (25.9)
Tc = 40oC
Tc = 35oC
Tc = 30oC
Capacity, Qe
Evaporator temperature, Te
Fig.25.3. Condenser performance at fixed water inlet temperature and flow rate
Tc= 35oC
Tc= 30oC
Capacity, Qe
Tc= 25oC
0
25oC 30oC 35oC 40oC
Water inlet temperature, oC
Fig.25.4. Condenser performance with water inlet temperature at fixed flow rate
The characteristics in Fig. 25.4 are straight lines with almost same slope
for all the condenser temperatures. These may be represented by the following
equation with a constant G.
LMTDe = 7oC
LMTDe = 6oC
LMTDe = 5oC
Capacity, Qe
LMTDe = 4oC
One can obtain the data for cooling capacity at various brine inlet
temperatures from the characteristics of evaporator as shown in Fig.25.5. For
example, if a plot for brine inlet temperature Tb,i of 10oC is required, then we may
choose an LMTDe of 5oC and read the capacity Qe for the chosen brine flow rate
m b . Then the brine outlet temperature Tb,o is obtained from the equation:
Then the evaporator temperature Te is obtained from the expression for LMTDe:
0
5oC 10oC 15oC
Evaporator temperature, Te
25.6.Condensing unit:
As mentioned before, if graphical procedure is used to find performance
evaluation of various components, then only two components can be considered
at a time. In view of this the first sub-system considered is the condensing unit.
Condensing unit is a combination of compressor and condenser. This unit draws
refrigerant from the evaporator, compresses it in the compressor, condenses it in
the condenser and then feeds the condensed liquid refrigerant to the expansion
valve. It is available off-the-shelf as a packaged unit from the manufacturer with
matched set of compressor, compressor motor and condenser along with
reservoir and controls. This may be air-cooled or water-cooled unit which may be
installed as an outdoor unit.
Capacity, Qe B
Tc=40oC
A Tc=35oC
Evaporator temperature, Te
Tc=35oC Tc=30oC
Tc=40oC
Qe Tc=35oC
Qe
D
E Tc=30oC
F
−5oC
Evaporator
(Brine inlet = 10oC)
Condensing unit
B 15oC
Capacity, Qe A
Excess capacity
5oC
5oC
Evaporator temperature, Te
One can study the response of the system in transient state also by this
figure. In a transient state, say the evaporator temperature is 5oC. The figure
shows that at this point the condensing unit has a capacity corresponding to point
B while the evaporator has capacity corresponding to a lower value at C. Hence
the condensing unit has excess capacity. The excess capacity will reduce the
temperature of refrigerant and the metallic wall of the evaporator. This will
continue until the balance point of 3oC is reached at point A.
Figure 25.10 shows the effect of brine mass flow rate compared to that at
the balance point. If the brine flow rate is increased, it is observed that cooling
capacity increases to point D. At higher flow rate the overall heat transfer
coefficient increases while (Tb,i-Tb,o) decreases permitting a larger mean
temperature difference between refrigerant and brine. Therefore with increase in
mass flow rate of brine, the cooling capacity increases. The pump power also
D Condensing unit
Capacity, Qe A
Increased brine flow rate
Evaporator starving
Evaporator temperature,Te
25.9. Conclusion:
The methods presented in this chapter are useful when compressor,
condenser, evaporator and expansion valve have been selected and the
performance of combined system is desired. This analysis may not be useful in
selecting the initial equipment. The techniques presented in this chapter are
useful in predicting system performance for off-design conditions like a change in
ambient temperature, condenser inlet water temperature and brine inlet
temperature etc. The power requirement of the compressor has not been given
due emphasis in the analysis. In fact, an equation similar to Eqn. (25.3) may be
written for this also. This can also be found from known values of condenser and
evaporator loads.
Ans.: d)
Ans.: a)
a) At constant RPM, cooling water flow rate and inlet temperature, the balance
point condensing temperature increases as evaporator temperature increases
b) At constant RPM, cooling water flow rate and inlet temperature, the balance
point condensing temperature increases as evaporator temperature decreases
c) At constant RPM, cooling water flow rate and inlet temperature, the cooling
capacity at balance point increases as evaporator temperature increases
d) At constant RPM, cooling water flow rate and inlet temperature, the cooling
capacity at balance point increases as evaporator temperature decreases
Ans.: a) and c)