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Welcome to the In-Class Manufacturing Game:Planning Stage
Aggregate Plan ParametersStep 1
Average material cost per product unit$15
The Aggregate Plan
Average labor units per product unit3Regular time cost per labor unit$10Overtime cost per labor unit$15Average selling price of product unit$70Average Inventory holding costper product unit per quarter$6Initial inventory acquisition cost per product unit$45
Forecasted aggregate demandRules
QuarterDemand**
The maximum regular time scheduled will be assumed to be your RT capacity
I120**
Overtime cannot exceed 50% of regular time in any given quarter 
II300**
Your ending inventory should at least equal your initial inventory
III180**
You must plan to meet the forecasted aggregate demand
IV120**
Initial inventory cannot exceed 150 units
copyright Ammar Wright Associates 1999
©
 
Team Name:
Input an aggregate production plan
0
in the highlighted cellsthen push the evaluate button
QuarterTotalProduction UnitsLabot unitsInventoryMaterial
0
DemandRTOTTotalRTOTTotalunitsholding costcost0I12000000$0 $0II30000000$0 $0III18000000$0 $0IV12000000$0 $0Labor costQuarterInventoryRTOTTotalcostSalesStockoutRevenueProfitcredit$0$0 $0 $- $- 0120$0 $-$0 $0 $- $- 0300$0 $-$0 $0 $- $- 0180$0 $-$0 $0 $- $- 0120$0 $- $0
 
Step 2
The Master Production Schedule
Production InformationNumber of models3Change over cost$50Number of periods
Rules
per quarter6
** RT is leveled for each period** Overtime can be allocated in any period
Regular time
** Overtime cannot exceed 50% of RT in any period
labor units/ period**0
** You may choose any mix of initial inventory** determined from aggregate plan** Initial inventory cannot exceed 150 units** You must plan to meet average demand
labor CostsSellingModel InformationunitsInventory/unit/per.Initial AcquisitionMaterialPriceA2$0.80$30$10 $55B4$1.20$60$20 $85C3$1.00$45$15 $70Forecastedaverage/periodaverage/periodaverage/periodaverage/periodCoef. of Var.Demand InformationMixin quarter 1in quarter 2in quarter 3in quarter 4per periodA20%410640.4B20%410640.4C60%123018120.25
Product AProduct BProduct C
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