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GER 3620K[1] - Heavy Duty Gas Turbine O&M Consideration - Zulfiqar

GER 3620K[1] - Heavy Duty Gas Turbine O&M Consideration - Zulfiqar

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Published by: amer_arauf on Feb 27, 2009
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05/10/2014

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Heavy-Duty Gas Turbine Operating andMaintenance Considerations
GER-3620K (12/04)© 2004 General Electric Company.All Rights Reserved
David Balevic
GE EnergyAtlanta, GA
Robert Burger
GE EnergyAtlanta, GA
David Forry
GE EnergyGreenville, SC
 
CONTENTS
Introduction
....................................................................................................................................................................1
Maintenance Planning
..................................................................................................................................................1
Gas Turbine Design Maintenance Features
..............................................................................................................3Borescope Inspections....................................................................................................................................................4
Major Factors Influencing Maintenance and Equipment Life
..................................................................................4Starts and Hours Criteria................................................................................................................................................5Service Factors................................................................................................................................................................6Fuel..................................................................................................................................................................................6Firing Temperatures........................................................................................................................................................9Steam/Water Injection....................................................................................................................................................10Cyclic Effects..................................................................................................................................................................11Hot Gas Path Parts........................................................................................................................................................11Rotor Parts....................................................................................................................................................................13Combustion Parts..........................................................................................................................................................16Off-Frequency Operation..............................................................................................................................................17 Air Quality......................................................................................................................................................................19Lube Oil Cleanliness......................................................................................................................................................20Moisture Intake..............................................................................................................................................................21
Maintenance Inspections
............................................................................................................................................22Standby Inspections......................................................................................................................................................22Running Inspections......................................................................................................................................................22Load vs. Exhaust Temperature......................................................................................................................................23Vibration Level..............................................................................................................................................................23Fuel Flow and Pressure................................................................................................................................................23Exhaust Temperature and Spread Variation................................................................................................................23Start-Up Time................................................................................................................................................................24Coast-Down Time..........................................................................................................................................................24Rapid Cool-Down..........................................................................................................................................................24Combustion Inspection..................................................................................................................................................24Hot Gas Path Inspection................................................................................................................................................25Major Inspection............................................................................................................................................................28
Parts Planning
..............................................................................................................................................................30
Inspection Intervals
....................................................................................................................................................32Hot Gas Path Inspection Interval..................................................................................................................................32Rotor Inspection Interval................................................................................................................................................33Combustion Inspection Interval....................................................................................................................................35
i
Heavy-Duty Gas Turbine Operating and Maintenance Considerations
GE Energy |
GER-3620K (12/04)

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