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5R110W.pdf

5R110W.pdf

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Published by Daniel Bernard
Overhaul information for the Ford 5R110W Transmission.
Overhaul information for the Ford 5R110W Transmission.

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Published by: Daniel Bernard on Mar 07, 2013
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11/06/2014

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INDEX
Copyright © ATSG 2004
FORD
 
5R110W
(Torqshift)
2AUTOMATIC TRANSMISSION SERVICE GROUP9200 S. DADELAND BLVD. SUITE 720MIAMI, FLORIDA 33156(305) 670-4161
IDENTIFICATION TAG LOCATION AND INFORMATION .............................................................COMPONENT APPLICATION CHART ...............................................................................................GENERAL DESCRIPTION AND OPERATION ...................................................................................FLUID REQUIREMENTS ......................................................................................................................ELECTRONIC COMPONENT LOCATIONS AND IDENTIFICATION ............................................ELECTRONIC COMPONENT DESCRIPTION AND OPERATION ..................................................TRANSMISSION WIRING SCHEMATIC .............................................................................................INTERNAL COMPONENT RESISTANCE CHART .............................................................................LINE PRESSURE TESTS .......................................................................................................................DIAGNOSTIC TROUBLE CODES .........................................................................................................TRANSMISSION DISASSEMBLY .........................................................................................................COMPONENT REBUILDTRANSMISSION CASE ......................................................................................................................SOLENOID BODY ASSEMBLY .........................................................................................................OIL PUMP ASSEMBLY .......................................................................................................................COAST CLUTCH HOUSING ..............................................................................................................OVERDRIVE GEAR TRAIN SECTION .............................................................................................CENTER SUPPORT .............................................................................................................................INTERMEDIATE CLUTCH PLATES AND DIFFERENCES .........................................................FORWARD CLUTCH HOUSING AND DIFFERENCES ................................................................DIRECT CLUTCH HOUSING AND DIFFERENCES .....................................................................FORWARD PLANETARY SYSTEM DIFFERENCES ......................................................................SUN SHELL DIFFERENCES ............................................................................................................DRUM AND SUN SHELL SUB ASSEMBLY .....................................................................................REAR PLANETARY CARRIER AND DIFFERENCES ...................................................................LOW DIODE ASSEMBLY AND DIFFERENCES ............................................................................TRANSMISSION FINAL ASSEMBLY ...................................................................................................FORWARD CLUTCH ORIFICE LOCATION ........................................................................................TORQUE SPECIFICATIONS .................................................................................................................SOLENOID BODY BOLT CHART AND IDENTIFICATION .............................................................BOLT CHART AND IDENTIFICATION ...............................................................................................SPECIAL TOOLS FOR ASSEMBLY ......................................................................................................3457891617182026435056636670737480848990939799106113114115116
GOTO PAGEPREVIOUSMENU
 
The new Ford 5R110W, referred to by Ford Motor Company as the "TorqShift" transmission, is a redesign of the 4R100 transmission with some previous strategy applied. This unit was introduced in model year 2003 inthe F Series Trucks and the Excursion vehicles that are equipped with the new 6.0L diesel engine. The"TorqShift" (5R110W) is a 5 speed, rear wheel drive unit that actually has six forward speeds available,depending on hot or cold mode operation. The gear ratio for 1st gear was lowered from 2.71 to 3.09. For 2ndgear the overdrive clutch is applied to provide a ratio of 2.20. 3rd gear provides a ratio of 1.54, which is the sameratio as the previous second gear. All sound familiar? When in cold mode operation, below -15°C (5°F),determined by the TFT sensor, the overdrive clutch is engaged in 3rd gear to provide a ratio of 1.09 for 4th gear,and the transmission will shift directly into 6th gear (overdrive), which is a ratio of 0.71. In cold mode thetransmission shifts 1st gear, 2nd gear, 3rd gear, 4th gear, 6th gear. When in hot mode the transmission will shift1st gear, 2nd gear, 3rd gear, 5th gear (ratio 1.00), 6th gear. Either way it is still a five speed unit with six forwardgear ratios available, depending on cold mode or hot mode of operation.
FORD
 
5R110W
("TorqShift")
INTRODUCTION
AUTOMATIC
 
 TRANSMISSION
 
SERVICE
 
GROUP
9200 S. DADELAND BLVD. SUITE 720MIAMI, FLORIDA 33156(305) 670-4161
1
 No part of any ATSG publication may be reproduced, stored in any retrieval system or transmitted in any form or  by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise,without
written
permission of Automatic Transmission Service Group. This includes all text illustrations,tables and charts.
 The information and part numbers contained in this booklet havebeen carefully compiled from industry sources known for theirreliability, but ATSG does not guarantee its accuracy.Copyright © ATSG 2004
PublishedMarch, 2005
DALE
 
ENGLAND
FIELD SERVICE CONSULTANT
ED
 
KRUSE
TECHNICAL CONSULTANT
WAYNE
 
COLONNA
TECHNICAL SUPERVISOR 
PETER 
 
LUBAN
TECHNICAL CONSULTANT
JIM
 
DIAL
TECHNICAL CONSULTANT
GREGORY
 
LIPNICK 
TECHNICAL CONSULTANT
JERRY
 
GOTT
TECHNICAL CONSULTANT
JON
 
GLATSTEIN
TECHNICAL CONSULTANT
DAVID
 
CHALKER 
TECHNICAL CONSULTANT
ROLAND
 
ALVAREZ
TECHNICAL CONSULTANT
MIKE
 
SOUZA
TECHNICAL CONSULTANT
GERALD
 
CAMPBELL
TECHNICAL CONSULTANT
We wish to thank Ford Motor Companyfor the information and some illustrationsthat have made this booklet possible.
 
3
 AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
Figure 1
Copyright © 2003 ATSG
RF3C3P-7006-AE
Ford
Ford
98
 
3C3-7000-B
5
A4522180302
DDMM
D-25
A1F5
 
5F
PDT-25303P-7000-KB004361
A4522180302
DDMMYY
 
123
Build Date: DD =Day, MM =Month, YY =YearSerial Number Transmission ModelAssembly Part Number, Prefix And Suffix
12344
IDENTIFICATION TAG LOCATION AND DESCRIPTION

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