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Lot Inspection Report for LPG New Cylinders

Lot Inspection Report for LPG New Cylinders

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Published by Jagannath Majhi

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Published by: Jagannath Majhi on Mar 02, 2009
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08/02/2012

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BUREAU OF INDIAN STANDARDS
INSPECTION REPORT FOR NEW LPG CYLINDERS AS PER IS 3196(PT 1):20061. CM/L- No. :Date :Last Visit by : DateM/s :Person(s) :Last Performance : Satisfactory / Not Satisfactory2. Manufacturing activities being carried out at the time of visit (indicate by ) *( ) Circle cutting ( ) Deep Drawing( ) Bung Hole Punching ( ) Backing Strip Fitting( ) Heat Treatment ( ) Hydrostatic Test( ) Zinc Coating ( ) Painting( ) Acceptance Test ( ) Burst Test( ) Training ( ) Degreasing( ) Bung Welding ( ) Circumferential Welding( ) Pneumatic(1) Test ( ) Shot Blasting( ) Valve Fixing ( ) Pneumatic(2) Test( ) Other than Cylinder Manufacturing3. Raw material Control ( since last visit )a) Cylinder Body Steel ( Qty in no. of halves )TISCO SAIL IMPORTEDA) Received B/FB) Received ( Current)C) ProcessedD) Under ProcessE) Used for B/S F/RF) In Stock ( A+B) (C+D+E)Deshapedb) Bung Test Certificate ( )Inhouse Testing ( )Change in Vendor ( )Quantity ( )
Sc-F & Head(BHBO)
 
c) ERW Pipe Test Certificate ( )Inhouse Testing ( )Change in Vendor ( )ISI marked Yes/NoQuantity ( )d) Welding Consumables Test Certificate ( )Inhouse Testing ( )Change in Vendor ( )Storing & Moisture ( )Controlling ( )e) Backing Strip/Foot Ring4. Calibration Control :PressuregaugesPyrometer ThreadgaugesUTM WeighingBalanceTorqueWrenchOthers
5. INDEPENDENT TEST SAMPLE
a) Codeb) Batchc) Sl No.d) Materials : IS 6240 Grade Ie) Proposed Laboratoryf) Test Results of the Batch :Yield Stress Elongation Ultimate StressHoop Stress Expansion in HST
6. TEST WITNESSED
a) Acceptance TestBatch NoYield Stress,MPaElongation, %UTS, MPaMacro examinationBurst Pressure, MPaMaterial Grade IS 6240 Grade IHoop Stress ,MPaExpansion in HST, %b) Hydrostatic Testc) Pneumatic Testd) Welding and ConstructionVisual appearance of weldWorkmanshipGap between ground and cylinder bottome) PaintThicknessAppearance/Shadef) Valve FittingsTorqueGaugingInside CleaningPneumatic Test

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