Tabel 1 Luas Lantai Receiving Tumpukan

U k u r a n P aB k aa hi K( nme b) u t Ku he ba n t M ha at ne r i a lV/ 5 o Hu am r eiV o l u m e U k u r a n T ) u m p uL k u a a n s (LA a l ln o t wa Ta n tc ae l L u a s a u u l m i o N oK o dN e a m a K Po om t .p A nsTse inp e B a h a n o P L T D d i m iBn et as a r u( u a n mi t a) ( u( un ni t i) t ) U n i t ( Km e b) u t u hP a (n1 )L m L ) t o tT T t oD t ( m ) 3 0 0 % ( m ) t ( 1 100 D eck 1 A l u m u n i u5 m0 , 0 90 2, 0 2 4- 3 105 13 8 0 , 0 1 1 0 4 00 ,00 08 9 1 6 5 9 2 0 , 1 8 44 0 , 0 9 - 6 1 , 8 5 7 65 9, 5 7 3 07 8, 4 3 0 7 7 2 2 0 0 A rm 1 B e a m A l u 5m u0 n, 1i 0u2 ,m0 4 3- 4 140 238 1 0 , 0 2 5 8 0 30 ,06 01 2 0 0 5 0 2 0 , 2 4 4 0 , 1 7 - 2 0 , 1 7 6 40 7, 5 2 9 40 1, 7 0 5 8 8 3 3 0 0 L F an (L ) 1 A l u m u n i u m P- l a 2t e , s4 0 , 1 3 3 105 40 3 0 , 0 3 1 8 3 39 ,63 04 3 1 52 8, 4 2 0 , 2 6 4 0 , 5 2- 0 , 4 0 9 51 0, 2 2 8 51 0, 6 3 8 0 0 4 3 0 0 R F a n ( R )1 A l u m u n i u m P- l a 2t e , s4 0 , 1 3 3 105 40 3 0 , 0 3 1 8 3 39 ,63 04 3 1 52 8, 4 2 0 , 2 6 4 0 , 5 2- 0 , 4 0 9 51 0, 2 2 8 51 0, 6 3 8 0 0 5 4 0 0 S q u a r e C 1h a s Si sq u a r e P i p e5 A0 l, u0 m , u0 n3 i3- u m 4 03 140 33 4 0 , 0 0 4 9 5 00 ,06 09 3 0 0 5 0 2 0 , 0 6 4 0 , 1 3 - 2 0 , 3 1 8 10 8, 9 5 4 51 5, 2 7 2 7 3 6 5 0 0 T u b e C h a1 s i s R o u n d P i p e - A -l u m 5 u n0 i ,u0 m0 3 27 70 55 1 0 , 0 0 0 0 5 03 ,70 30 3 7 6 5 1 2 0 , 0 0 7 4 4 0 , 0 1 -4 8 0 , 0 1 1 70 7, 0 3 5 30 2, 0 4 7 0 9 7 6 0 0 LH a n d B a r1 ( L ) A l u m u n i u- m - 5 0 , 0 0 1 48 105 34 3 0 , 0 0 0 0 1 02 ,70 20 1 3 3 5 5 2 0 , 0 0 7 4 4 0 , 0 0 -7 2 0 , 0 2 8 50 7, 0 8 5 70 0, 1 1 4 2 6 8 6 0 0 RH a n d B a r1 ( R ) A l u m u n i u- m - 5 0 , 0 0 2 35 105 34 3 0 , 0 0 0 0 2 04 ,50 30 2 5 7 5 6 2 0 , 0 0 7 4 4 0 , 0 1- 0 , 0 2 8 50 7, 0 8 5 70 0, 1 1 4 2 6 9 7 0 0 T - S h a p e 1T o p A l u m u n i u- m - 5 0 , 0 0 2 35 105 71 1 0 , 0 0 0 0 2 04 ,50 30 2 5 7 5 6 2 0 , 0 0 7 4 4 0 , 0 1- 0 , 0 1 3 60 8, 0 4 1 00 4, 0 5 4 7 2 1 0 8 0 0 T - S h a p e B1 o t t o mA l u m u n i u- m - 5 0 , 0 0 2 35 105 13 8 0 , 0 0 0 0 2 04 ,50 30 2 5 7 5 6 2 0 , 0 0 7 4 4 0 , 0 1- 0 , 0 7 4 70 1, 2 2 4 10 3, 2 9 8 8 5 1 11 2 0 0 F o r k T u b1 e R o u n d P i p - e S- t e e5 l 0 , 0 0 2 38 105 83 1 0 , 0 0 0 0 3 00 ,70 70 3 2 3 5 1 2 0 , 0 0 7 4 4 0 , 0 1 -1 2 0 , 0 1 1 70 0, 0 3 5 10 1, 0 4 6 8 1 1 21 3 0 0F o r k S q u 1a r e P i p e S t e e5 l 0 , 0 04 , 0 3 7- 3 140 71 2 0 , 0 0 7 4 0 10 ,00 03 6 0 0 5 0 2 0 , 0 8 4 0 , 1 4 - 8 0 , 1 9 7 10 8, 5 9 1 50 5, 7 8 8 7 3 1 31 6 0 0 B r a k e P l a1 t e S t e e l 2 , 4 1 , 6 0 , 0 0 6- 3 105 18 6 0 , 0 2 3 0 4 20 ,04 01 9 2 02 0, 4 2 3 , 2 4 0 , 0 2 - 4 1 1 , 2 0 03 03 0, 6 0 04 04 0, 8 0 0 0 0 1 42 4 0 0 S t e e r P i p1 e A l u m u n i u- m - 5 0 , 0 2 86 210 17 1 2 0 , 0 0 3 0 7 07 ,26 04 6 2 1 5 2 2 0 , 0 5 64 0 , 1 1 - 2 0 , 8 6 4 72 1, 5 9 4 13 2, 4 5 8 8 2 T o t a l L u a s L a n6 t 2a , i4 T0 8u 9m2 p 7u 9k a n 47 6
Contoh Perhitungan Untuk Komponen Deck, kode 100 : Pot Ass. Tipe Bahan Ukuran pakai = Komponen per assembling, 1 unit = Bahan yang digunakan, Alumunium = 5 x 0,092 x 0,024 m

Material 5 hari = Jam Kerja x 5 Hari Kerja x jumlah bahan diminta = 7 x 5 x 3 = 105 unit, Asumsi 1 periode 5 hari kerja, 1 hari kerja 8 jam kerja Vol. Unit = P x L x T, dimensi komponen 20

= 5 x 0,092 x 0,024 = 0,011 m3 Vol. Kebutuhan = Material 5 hari x Vol. Unit, dimensi komponen selama 5 hari = 8 x 0.011 = 0,089 m3 Luas Lantai = P x L, kebutuhan lantai = 5 x 0,092 = 1,85 m2 Allowance 300% = Luas lantai x 300%, kelonggaran antar komponen = 1,85 x 300% = ,5,573m2 Total Luas = Luas Lantai + Allowance 300% = 1,85 + 5,573 = 7,43077 m2

Tabel 2 Luas Lantai Receiving Work In Process 21

N o K o d e M a t N rai a l a K o m P o n eAn s s T i p e B a h a n e m p t 1 2 3 4 5 6 7 8 9 10 11 12 13 14 100 200 300L 300R 400 500 600L 600R 700 800 1200 1300 1600 2400

U k u ra n P a k a i (m ) kaa L n M a t e r Va ol l U n i o l K e b u t uUh k u r a n T u m p u L u n s ( m a)A lt laoi w a T c et a l L u a s i Vt an no P r o d u k /J a m 3 3 2 P L T D ( 5 h a r i )( m ) P ( 2 ) L ( 1 ) T ( 9 ) D ( m) ( 3 0 0 % ) ( m2) ( m) D eck 1 A l u m u n i u m 0 , 3 70 , 0 9 20 , 0 2 4 1 3 5 0 , 0 0 0 8 2 0 , 0 2 8 5 9 1 , 4 8 0 , 0 9 2 0 , 2 1 6- 0 , 5 2 9 5 11 , 5 8 8 5 32 , 1 1 8 0 4 A rm 1 B e a m A l u m u n0 i,u0 m 10 , 1 20 , 0 0 4 3 2 1 3 5 0 , 0 0 0 0 1 0 , 0 0 0 3 8 0 , 0 8 4 0 , 1 2 0 , 0 3 8 -7 0 , 0 3 9 2 00 , 1 1 7 6 00 , 1 5 6 8 0 F a n K iri 1 A l u m u n i u m P l a- t e s - 0 , 0 6 0 , 1 3 1 3 5 0 , 0 0 0 8 0 0 , 0 2 7 8 6 0 , 2 4 0 , 1 3 1 , 1 7 - 0 , 1 2 1 3 30 , 3 6 4 0 00 , 4 8 5 3 3 F an K anan 1 A l u m u n i u m P l a- t e s - 0 , 0 6 0 , 1 3 1 3 5 0 , 0 0 0 8 0 0 , 0 2 7 8 6 0 , 2 4 0 , 1 3 1 , 1 7 - 0 , 1 2 1 3 30 , 3 6 4 0 00 , 4 8 5 3 3 S q u a r e C h a s i1s S q u a r e P i p e A l u0m, 1u5n0i ,u0m 0 , 0 3 3 3 1 3 5 0 , 0 0 0 1 5 0 , 0 0 5 2 0 0 , 6 0 , 0 3 0 , 2 9 7- 0 , 0 7 0 0 00 , 2 1 0 0 00 , 2 8 0 0 0 T u b e C h a s i s 1 R o u n d P i p e A l u m u n i -u m 0 , 0 9 0 , 0 0 3 7 1 3 5 0 , 0 0 0 0 0 0 , 0 0 0 0 3 0 , 3 6 0 , 0 0 3 7 , 0 3 3 -3 0 , 0 0 5 1 80 , 0 1 5 5 40 , 0 2 0 7 2 0 H a n d B a r K i r1i A lu m u n iu m - 0 , 1 4 30 , 0 0 1 8 1 3 5 0 , 0 0 0 0 0 0 , 0 0 0 0 1 0 , 5 7 20 , 0 0 1 8 , 0 1 6 -2 0 , 0 0 4 0 00 , 0 1 2 0 10 , 0 1 6 0 2 0 H a n d B a r K a n1 a n A lu m u n iu m - 0 , 1 4 30 , 0 0 2 5 1 3 5 0 , 0 0 0 0 0 0 , 0 0 0 0 2 0 , 5 7 20 , 0 0 2 5 , 0 2 2 -5 0 , 0 0 5 5 60 , 0 1 6 6 80 , 0 2 2 2 4 0 T - S h a p e ( t o p 1) A lu m u n iu m - 0 ,0 7 0 ,0 0 2 5 1 3 5 0 , 0 0 0 0 0 0 , 0 0 0 0 1 0 , 2 8 0 , 0 0 2 5 , 0 2 2 -5 0 , 0 0 2 7 20 , 0 0 8 1 70 , 0 1 0 8 9 0 T -S h a p e ( b o tto m ) 1 A lu m u n iu m - 0 , 3 7 50 , 0 0 2 5 1 3 5 0 , 0 0 0 0 0 0 , 0 0 0 0 6 1 , 5 0 , 0 0 2 5 , 0 2 2 -5 0 , 0 1 4 5 80 , 0 4 3 7 50 , 0 5 8 3 3 0 F o rk T u b e 1 R o u n d P i p e S t e- e l - 0 , 0 6 0 , 0 0 2 8 1 3 5 0 , 0 0 0 0 0 0 , 0 0 0 0 1 0 , 2 4 0 , 0 0 2 8 , 0 2 5 -2 0 , 0 0 2 6 10 , 0 0 7 8 40 , 0 1 0 4 5 0 F o rk 1 P ip e S te e l 0 ,0 7 0 ,0 4 0 ,0 3 7 1 3 5 0 , 0 0 0 1 0 0 , 0 0 3 6 3 0 , 2 8 0 , 0 4 0 , 3 3 3- 0 , 0 4 3 5 60 , 1 3 0 6 70 , 1 7 4 2 2 B r a k e P la te 1 S te e l 0 , 1 30 , 0 0 20 , 0 0 1 1 3 5 0 , 0 0 0 0 0 0 , 0 0 0 0 1 0 , 5 2 0 , 0 0 2 0 , 0 0 9- 0 , 0 0 4 0 40 , 0 1 2 1 30 , 0 1 6 1 8 S te e r P ip e 1 A lu m u n iu m - 0 , 2 8 40 , 0 2 8 1 3 5 0 , 0 0 0 1 7 0 , 0 0 6 1 2 1 , 1 3 60 , 0 2 8 0 , 2 5 2- 0 , 1 2 3 7 00 , 3 7 1 0 90 , 4 9 4 7 9 T o t a l L u a s L a n t a i R e 1 e5i v i9n1 g8 0 4 I P c, 8 W

Contoh Perhitungan Untuk Komponen 100 : Ukuran Pakai Produk / Jam Material 5 hari = 0,37 x 0,092 x 0,024 = 1 unit = Produk/Jam x 5 hari x 7 jam kerja =1x5x7 = 35 Vol. Unit =P x L x T = 0,37*0,092*0,024 22

= 0,00082 m3 Vol. Kebutuhan = Material 5 hari x Vol. Unit = 35 x 0,00082 = 0,028 m3 Luas Lantai = Vol.Tuimpukan/ Tinggi x maks.tumpukan = (material/5 hari x (PxLxT)) x (35 x 0,024) = 0,529 m2

Allowance 300%

= Luas Lantai x 300% = 0,529 x 300% = 1,588 m2

Total Luas

= Luas Lantai + Allowance 300% = 0,529 + 1,588 = 2,118 m2

Tabel 3 Luas Lantai Receiving Rak

23

24

Contoh Perhitungan Untuk Komponen Rubber Rope : Unit 5 hari = Jam Kerja x Hari Kerja x Bahan diminta = 7 x 5 x 6 =35 Vol Unit =PxLxT = 0,5 x 0,3 x 1 = 0,15 m3

Vol Kebutuhan = Unit 5 hari x Vol Unit = 35 x 0,15 = 5,25 m3 Ukuran Rak P = 0,5 x 5 = 2,5 m

Luas Lantai

= P x L dari tumpukan rak = 1 x 0,6 25

= 0,6 m2

Allowance 300%

= Luas Lantai x Allowance 300% = 0,6 x 300% = 1,8 m2

Total Luas

= Luas Lantai + Allowance 300% = 0,6 + 1,8 = 91,2 m2

26

Tabel 4 Luas Lantai Mesin Fabrikasi

Deskripsi 100 Deck Pengukuran Pemotongan Pengeboran Mesin/Alat Meteran Mesin Potong Mesin Drilling Jumlah Mesin (unit) 1 1 1 P 3 3 3 Ukuran (m) L 2 2 2 6 Ukuran (m) L 2 2 2 2 8 Ukuran (m) L 2 2 2 6 Ukuran (m) L 2 2 2 6 Luas Mesin (m) Luas Toleransi 200% Luas Lantai (m) Allowance 300% Total Luas (m) 6 6 6 12 12 12 18 54 18 54 18 54 Total Luas Lantai Mesin 72 72 72 216

Deskripsi 200 Arm Pengukuran Pemotongan Bending Pengeboran

Mesin/Alat Meteran Mesin Potong Mesin Bending Mesin Drilling

Jumlah Mesin (unit) 1 1 1 1

P 3 3 3 3

Luas Mesin (m) Luas Toleransi 200% Luas Lantai (m) Allowance 300% Total Luas (m) 6 6 6 6 12 12 12 12 18 54 18 54 18 54 18 54 Total Luas Lantai Mesin 72 72 72 72 288

Deskripsi 300 Fan (L) Pengukuran Pemotongan Milling

Mesin/Alat Meteran Mesin Potong Mesin Milling

Jumlah Mesin (unit) 1 1 1

P 3 3 3

Luas Mesin (m) Luas Toleransi 200% Luas Lantai (m) Allowance 300% Total Luas (m) 6 6 6 12 12 12 18 54 18 54 18 54 Total Luas Lantai Mesin 72 72 72 216

Deskripsi 300 Fan (R) Pengukuran Pemotongan Milling

Mesin/Alat Meteran Mesin Potong Mesin Milling

Jumlah Mesin (unit) 1 1 1

P 3 3 3

Luas Mesin (m) Luas Toleransi 200% Luas Lantai (m) Allowance 300% Total Luas (m) 6 6 6 12 12 12 18 54 18 54 18 54 Total Luas Lantai Mesin 72 72 72 216

27

D esk rip si 400 S qu are C ha sis P engukuran P em otongan M illin g P engeboran

M e sin /A lat M eteran M esin P otong M esin M illing M esin B or

Jum lah M esin (u nit) 1 1 1 1

P 3 3 3 3

U k uran (m ) L 2 2 2 2 8 U k uran (m ) L 2 2 12 U k uran (m ) L 2 2 2 2 24 U k uran (m ) L 2 2 2 18

L ua s M esin (m )L u as T oleransi 200%L uas L an tai (m )A llow ance 300% T o tal L uas (m ) 6 6 6 6 12 12 12 12 18 54 18 54 18 54 18 54 T otal L u as L antai M esin 72 72 72 72 28 8

D esk rip si 500 T u be C h asis P engukuran P em otongan

M e sin /A lat M eteran M esin P otong

Jum lah M esin (u nit) 1 1

P 3 3

L ua s M esin (m )L u as T oleransi 200%L uas L an tai (m )A llow ance 300% T o tal L uas (m ) 6 6 12 12 18 54 18 54 T otal L u as L antai M esin 72 72 14 4

D esk rip si 1300 F ork P engukuran B en ding P em otongan P engeboran

M e sin /A lat M eteran M esin B ending M esin P otong M esin D rilling

Jum lah M esin (u nit) 1 1 1 1

P 3 3 3 3

L ua s M esin (m )L u as T oleransi 200%L uas L an tai (m )A llow ance 300% T o tal L uas (m ) 6 6 6 6 12 12 12 12 18 54 18 54 18 54 18 54 T otal L u as L antai M esin 72 72 72 72 28 8

D esk rip si 12 00 F ork T ub e P engukuran P em otongan Pem bub utan U lir

M e sin /A lat M eteran M esin P otong M esin B ub ut

Jum lah M esin (u nit) 1 1 1

P 3 3 3

L ua s M esin (m )L u as T oleransi 200%L uas L an tai (m )A llow ance 300% T o tal L uas (m ) 6 6 6 12 12 12 18 54 18 54 18 54 T otal L u as L antai M esin 72 72 72 21 6

28

D e sk rip si 1 600 B ra ke P late P en guku ran R olling P ro ses kilap

M esin /A lat

Ju m lah M esin (u nit) 1 1 1

P 3 3 3

U k u ran (m ) L 2 2 2 18 U k u ran (m ) L 2 2 2 18 U k u ran (m ) L 2 2 2 18 U k u ran (m ) L 2 2 2 18

L ua s M esin (m )L u as T oleran si 200 %L u as L a n ta i (m )A llow an ce 30 0% T o tal L u as (m ) 6 6 6 12 12 12 18 54 12 36 12 36 T otal L u as L a n ta i M esin 72 48 48 16 8

M eteran M esin R o llin g M esin po lish er an d b uffer

D e sk rip si 70 0 T -S h a p e T op P en guku ran P em oton gan P e nge boran

M esin /A lat M eteran M esin P o tong M e sin B or

Ju m lah M esin (u nit) 1 1 1

P 3 3 3

L ua s M esin (m )L u as T oleran si 200 %L u as L a n ta i (m )A llow an ce 30 0% T o tal L u as (m ) 6 6 6 12 12 12 18 54 18 54 18 54 T otal L u as L a n ta i M esin 72 72 72 21 6

D e sk rip si 80 0 T -S ha p e B otto m P en guku ran P em oton gan P e nge boran

M esin /A lat M eteran M esin P o tong M e sin B or

Ju m lah M esin (u nit) 1 1 1

P 3 3 3

L ua s M esin (m )L u as T oleran si 200 %L u as L a n ta i (m )A llow an ce 30 0% T o tal L u as (m ) 6 6 6 12 12 12 18 54 18 54 18 54 T otal L u as L a n ta i M esin 72 72 72 21 6

D e sk rip si 600 L H an d B ar (L ) P en guku ran P em oton gan P e nge boran

M esin /A lat M eteran M esin P o tong M e sin B or

Ju m lah M esin (u nit) 1 1 1

P 3 3 3

L ua s M esin (m )L u as T oleran si 200 %L u as L a n ta i (m )A llow an ce 30 0% T o tal L u as (m ) 6 6 6 12 12 12 18 54 18 54 18 54 T otal L u as L a n ta i M esin 72 72 72 21 6

29

D esk rip si 600R H an d B a r ( R ) P engukuran P em otongan P enge boran

M e sin /A lat M eteran M esin P otong M esin B or

Ju m lah M esin (u nit) 1 1 1

P 3 3 3

U k u ran (m ) L 2 2 2 18 U k u ran (m ) L 2 2 2 2 2 2 12

L ua s M esin (m )L u as T oleran si 200% u as L an tai (m )A llow an ce 30 0%T o tal L u as (m ) L 6 6 6 12 12 12 18 54 18 54 18 54 T otal L u as L an tai M esin 72 72 72 21 6

D esk rip si 240 0 S teer P ip e P engukuran P em otongan M oldin g P engukuran M illin g A n odizing

M e sin /A lat M eteran M esin P otong M e sin M olding Jangka S orong M esin M illing B a k A n od ise

Ju m lah M esin (u nit) 1 1 1 1 1 1

P 3 3 3 3 3 3

L ua s M esin (m )L u as T oleran si 200% u as L an tai (m )A llow an ce 30 0%T o tal L u as (m ) L 6 6 6 6 6 6 12 12 12 12 12 12 18 54 18 54 18 54 18 54 18 54 18 54 T otal L u as L an tai M esin L u as L an tai M esin F ab r ika si 72 72 72 72 72 72 43 2 3336

Contoh Perhitungan Untuk Komponen 100 mesin pertama (Deck) : Jumlah mesin / Unit Luas Mesin =1 =PxL =3x2 = 6 m2 Luas Toleransi 200% = Luas mesin x 200% = 6 x 200% = 12 m2 30

Luas Lantai Mesin

= Luas Mesin +Toleransi = 6 x 12 = 72 m2

Allowance 300%

= Luas mesin x 300% = 18 x 300% = 54 m2

Total Luas Lantai Mesin Fabrikasi

= Luas Lantai Mesin + Allowance 300% = 216 m2 +54 m2 = 3336 m2

31

Tabel 5 Luas Lantai Mesin Assembling

Deskripsi 3600 Assembling I Welding 3700 Assembling II Welding 3800 Assembling III Welding 3900 Assembling IV Pemasangan 4000 Sub-Assembling I Welding 4100 Sub-Assembling II Welding Fork 4200 Sub-Assembling III Pemasangan 4300 Sub-Assembling IV Pemasangan 4400 Sub-Assembling V Pemasangan 4500 Sub-Assembling VI Pemasangan 4600 Sub-Assembling VII Pemasangan 4700 Assembling V Pemasangan 4800 Sub-Assembling XIII Pemasangan 4900 Assembling VI Pemasangan 5000 Assembling VII Pemasangan 5100 Assembling VIII Pemasangan 5200 Assembling IX Pemasangan 5300 Assembling X Pemasangan 5400 Sub-Assembling IX Pemasangan 5500 Assembling XI Pemasangan 5600 Assembling XII Pemasangan 5700 Assembling XIII Pemasangan 5800 Assembling XIV Pemasangan 5900 Assembling XV Pemasangan 6000 Assembling XVI Pemasangan 6100 Assembling XVII Pemasangan 6200 Assembling XVIII Mesin/Alat Mesin Welding Mesin Welding Mesin Welding Kunci L Mesin Welding Mesin Welding Kunci Inggris Kunci Inggris Kunci Inggris Kunci Inggris Kunci Inggris Obeng Obeng Obeng Kunci L Tang Tang Tang Obeng Tag Gun Kunci L Kunci L Kunci L Kunci L Palu Karet Palu Karet Jumlah Mesin (unit) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ukuran (m) P 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 L 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Luas Mesin (m) 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 Luas Toleransi 200% 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 Luas Lantai (m) 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Allowance 300% 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 Total Luas (m) 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72

32

Deskripsi 3600 Assembling I Welding 3700 Assembling II Welding 3800 Assembling III Welding 3900 Assembling IV Pemasangan 4000 Sub-Assembling I Welding 4100 Sub-Assembling II Welding Fork 4200 Sub-Assembling III Pemasangan 4300 Sub-Assembling IV Pemasangan 4400 Sub-Assembling V Pemasangan 4500 Sub-Assembling VI Pemasangan 4600 Sub-Assembling VII Pemasangan 4700 Assembling V Pemasangan 4800 Sub-Assembling XIII Pemasangan 4900 Assembling VI Pemasangan 5000 Assembling VII Pemasangan 5100 Assembling VIII Pemasangan 5200 Assembling IX Pemasangan 5300 Assembling X Pemasangan 5400 Sub-Assembling IX Pemasangan 5500 Assembling XI Pemasangan 5600 Assembling XII Pemasangan 5700 Assembling XIII Pemasangan 5800 Assembling XIV Pemasangan 5900 Assembling XV Pemasangan 6000 Assembling XVI Pemasangan 6100 Assembling XVII Pemasangan 6200 Assembling XVIII

Mesin/Alat Mesin Welding Mesin Welding Mesin Welding Kunci L Mesin Welding Mesin Welding Kunci Inggris Kunci Inggris Kunci Inggris Kunci Inggris Kunci Inggris Obeng Obeng Obeng Kunci L Tang Tang Tang Obeng Tag Gun Kunci L Kunci L Kunci L Kunci L Palu Karet Palu Karet

Jumlah Mesin (unit) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Ukuran (m) P 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 L 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Luas Mesin (m) 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

Luas Toleransi 200% 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12

Luas Lantai (m) 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

Allowance 300% 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54

Total Luas (m) 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72

33

Pemasangan 6300 Assembling XIX Pemasangan 6400 Sub-Assembling X Welding 6500 Sub-Assembling XI Memasang spring button ke hand bar L 6600 Sub-Assembling XII Penaikkan 6700 Sub-Assembling XIII Pemasangan 6800 Sub-Assembling XIV Pemasangan 6900 Sub-Assembling XV Pemasangan 7000 Sub-Assembling XVI Penaikkan 7100 Sub-Assembling XVII Pemasangan 7200 Sub-Assembling XVIII Pemasangan 7200 Sub-Assembling XIX Pemasangan 7300 Sub-Assembling XX Memasang steer holder ke stirpipe 7400 Sub-Assembling XXI Memasang clamps pop ke steer pipe 7500 Sub-Assembling XXII Memasang clamps button ke steer pipe 7600 Sub-Assembling XXIII Memasang steer pipe ke T-shape top 7700 Assembling XX Pemasangan 7800 Assembling XXI Pemasangan 7900 Assembling XXII Pemasangan 8000 Assembling XXIII Pemasangan 8100 Assembling XXIV Pemasangan 8200 Assembling XXV Pemasangan 8300 Assembling XXVI Pemasukan Wrapped 8400 Assembling XXVII Pemasukan Box 8500 Sub-Assembling XXIV Pemasangan 8600 Sub-Assembling XXV Pemasangan

Palu Karet Palu Karet Mesin Welding Tang Tang Tang Tang Tang Tang Tang Tang Tang Obeng Obeng Obeng Tang Mesin Pasang 1 Mesin Pasang 1 Mesin Pasang 1 Mesin Pasang 1 Mesin Pasang 1 Mesin Pasang 1 Mesin Pasang 1 Mesin Pasang 1 Mesin Pasang 2 Mesin Pasang 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12

18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54

72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 3744 7080

18 54 Total Luas Lantai Mesin Assembling Total Luas Lantai Mesin Keseluruhan

34

Contoh Perhitungan Untuk Ass 1 (Mesin Welding) : Jumlah Mesin / Unit Luas Mesin =1 =PxL =3x2 = 6 m2 Luas Toleransi 200% = 6 x 200% = 12 m2 Luas Lantai Mesin = Luas Mesin + Toleransi = 6 + 12 = 18 m2 Allowance 300% = Luas Mesin x 300% = 18 x 300% = 54 m2 Total Luas Lantai = Luas Lantai Mesin + Allowance 300% = 18+ 54 = 72 m2

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Tabel 6 Luas Lantai Gudang Barang Jadi

U k u r a n P r o d u k (V o )lu m e m J u m la h J u m la h V o lu m e T in g g i U k u r a n T u m p u kuaans L a n t a i L T otal L u as L a n tai N am a K om ponen P r o d u k 5 h a r i ( u n it ) A llo w a n c e 3 0 0 % P L T ( m ) P r o d u k /K e m a Kaenm a s a n /5 e m a s a n ( mT) m p u k aPn ( 5 )L ( 5 )T (1 0 ) ( m ) s K u ( m) P ro d u k S e b e lu m D ik e m a s 0 ,1 5 0 ,5 0 ,0 3 7 5 0 ,5 2 0 1 ,0 0 1 201 7 ,5 3 7 5 25 7 ,5 2 ,2 5 0 ,5 1 6 ,8 7 5 5 0 ,6 2 5 6 7 ,5 P ro d u k S e te la h D ik e0m a7s 0 ,1 8 0 ,1 0 3 0 ,0 1 0 5 6 7 8 ,5 2 0 1 ,0 0 1 201 2 ,1 2 4 1 2 7 8 25 8 ,5 5 2 ,7 0 ,1 0 3 2 3 ,0 8 5 6 9 ,2 5 5 9 2 ,3 4 T o ta l L u a s L a n t a i g u d a n g 1 6 0

Contoh Perhitungan Untuk Produk Sebelum dikemas : Volume = PxLxT = 0,5 x 0,15 x 0,5 = 0,0375 m3 Produk/ 5 Hari = rata rata data asli = 201,00 Contoh Perhitungan Untuk Produk Setelah Dikemas : Volume =PxLxT = 0,57 x 0,18 x 0,103 = 0,01 m3

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Produk/ 5 hari = Rata rata data pesaing = 201,00

Luas Lantai

=PxL = 7,5 x 0,5 = 16,875 m2

Allowance 300%

= Luas Lantai x 300% = 16,875 x 300% = 50,65 m2

Total Luas

= Luas Lantai + Allowance 300% = 16,875 + 50,65 = 67,5 m2

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Tabel 7 Summary Total Luas Lantai No 1 2 3 4 5 Definisi Gudang Receiving (Raw Material) Gudang Receiving (Bahan Pendukung) Luas Lantai Mesin Fabrikasi Luas Lantai Mesin Assembling Gudang Barang Jadi Luas Gudang Jadi Luas Lantai (m) 62,40892679 91,2 3336 3744 159,84 7393,448927

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