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19 Oleoresins & Spice Oil 1

19 Oleoresins & Spice Oil 1

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Published by Karachibreeze
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Categories:Types, Research
Published by: Karachibreeze on Mar 15, 2013
Copyright:Attribution Non-commercial

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07/03/2013

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OLEORESINS & SPICE OIL
1.0INTRODUCTION
Oleoresins are the flavour extracts obtained by the solvent extraction of the ground spices.They have aroma of spice and possess the attributes which contribute to the taste such aspungency. All the spices contain essential oils in varying proportions which can be extractedby steam distillation. India is one of the leading producers of spices and instead of exportingraw spices, it is advisable to export value-added products.
2.0PRODUCT2.1Applications
The oleoresins and spice oils are preferred because of their microbiological advantages,uniformity in flavour and pungency, easy to store and transport. They have severalapplications like in the preparation of beverages, soup powders, confectionary, curries,noodles, sauces, canned meat etc.
2.2Compliance and Quality Standards
Compliance under the PFA Act is mandatory. ISI has specified quality standards vide IS5832 & 7826 of 1975.
3.0MARKET POTENTIAL
Oleoresins and spice oils have large domestic as well as export markets. They are consumedby a broad spectrum of manufacturers like confectionary, noodles, beverages, sauces, cannedmeat, soup powders, curries, poultry products and so on. Most of the end use industries aregrowing steadily and demand is bound to increase. With increasing preference for qualityproducts, use of spices is rapidly replaced with oleoresins and spice oils. Exports of theseprocessed products, instead of raw spices, would also result in considerable value addition.
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4.0MANUFACTURING PROCESS
To start with various raw spices are cleaned and then ground to the required mesh size.Then extraction is undertaken with the help of proper solvent. Solvents that can be used arehexane, acetone, ethylene dichloride or alcohol. Extraction is done by percolation of thesolvents at room temperature through a bed of ground spice packed in a SS percolator. Thenthe dark viscous extract containing not less than 10% of total soluble solids are drawn off anddistilled under reduced pressure to remove the excess of solvent. The essential oil is obtainedby steam distillation. A typical flow chart is as under.
Cleaning and Grinding of Spices
K
Extraction with the help of Solvent
K
Distillation of the Extract
K
Recovery of Solvent
K
Blending and Packing5.0CAPITAL INPUTS5.1Land & Building
 A plot of around 300 sq.mtrs. with constructed area of 150 sq.mtrs. would be adequate for thecontemplated production capacity. Land may cost Rs. 90,000/- whereas the cost of civil workis assumed to be Rs. 3.75 lacs.
5.2Machinery
For the contemplated installed capacity of 1500 kgs. of spice oil and 3000 kgs. of Oleoresinsper year with 12 hours working per day and 300 working days every year, followingequipments shall be needed.
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(Rs. in lacs)
Particulars QtyAmount
Hammer type Disintegrators21.00SS Percolators of 200 kgs.capacity20.80 Vacuum Distillation Still with 75/100 ltrs. capacity withvacuum pump and other accessories110.50SS Storage tanks of 50 kgs. capacity20.70Can sealer10.40Baby Boiler10.80Laboratory Equipments--0.50
Total14.705.3Miscellaneous Assets
Other assets like weighing scales, furniture and fixtures, working tables, storage racks etc.would need around Rs. 1.00 lac.
5.4Utilities
Power requirement shall be 15 HP whereas water requirement will not be more than 2000ltrs every day. LDO or coal shall be required for boiler.
5.5Raw and Packing Materials
Raw spices like black pepper, ginger, turmeric, cinnamon and cardamon seeds shall be themain raw materials. Appropriate solvent needs to be identified. Tin containers, lables,corrugated boxes and BOPP tape shall be the packing materials.
6.0MANPOWER REQUIREMENTSParticulars NoMonthly Total MonthlySalary (Rs.)Salary (Rs.)
Supervisor13,5003,500Skilled Workers22,5005,000Helpers41,2505,000Salesman12,5002,500
Total16,0007.0PROJECT IMPLEMENTATION ActivityPeriod (in months)
 Application and sanction of loan2Site selection and commencement of civil work1Completion of civil work and placement of Orders for machinery4Erection, installation and trial runs1
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