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Xciting 500 Service Manual ENG

Xciting 500 Service Manual ENG

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Published by ksl22168372

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Published by: ksl22168372 on Mar 13, 2009
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10/06/2014

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XCITING 500
By KWANG YANG Motor Co.,Ltd.First Edition, Feb 2005All rights reserved. Any reproduction orunauthorized use without the written permission of KWANG YANG Motor Co., Ltd.is expressly prohibited.4121-LBA2-S00
 
XCITING 500
PREFACE
This Service Manual describes thetechnical features and servicingprocedures for the KYMCO XCITING
 500
.Section 1 contains the precautions forall operations stated in this manual.Read them carefully before anyoperation is started.Section 2 is the removal/installationprocedures for the frame covers which aresubject to higher removal/installationfrequency during maintenance andservicing operations.Section 3 describes the inspection/ adjustment procedures, safety rules andservice information for each part, startingfrom periodic maintenance.Sections 7 through 13 give instructionsfor disassembly, assembly and adjustmentof engine parts. Section 14 through 16 isthe removal/ installation of chassis.Section 17 through 21 states the testingand measuring methods of electricalequipment.Most sections start with an assembly orsystem illustration and troubleshootingfor the section. The subsequent pages givedetailed procedures for the section.
KWANG YANG MOTOR CO., LTD.
OVERSEAS SALES DEPARTMENTOVERSEAS SERVICE SECTION
TABLE OF CONTENTS
GENERAL INFORMATION
1
FRAME COVERS /EXHAUST MUFFLER
2
INSPECTION/ADJUSTMENT
3
LUBRICATION SYSTEM
4
FUEL SYSTEM/FUEL PUMP/FUELTANK/CARBURETOR
5
COOLING SYSTEM
6
ENGINE REMOVAL/INSTALLATION
7
CYLINDER HEAD/VALVES
8
CYLINDER/PISTON
9
DRIVE AND DRIVEN PULLEY
10
FINAL REDUCTION
11
A.C. GENEARTOR/STARTER CLUTCH
12
CRANKCASE/CRANKSHAFT
13
STEERING HANDLEBAR/FRONTWHEEL/FRONT SHOCK ABSORBER
14
REAR FORK/REAR WHEEL/REARSHOCK ABSORBER`
15
BRAKE SYSTEM
16
BATTERY/CHARGING SYSTEM
17
IGNITION SYSTEM
18
ELECTRIC STARTER
19
LIGHTS/METERS/SWITCHES
20
WIRING DIAGRAMS
21The information and contents included inthis manual may be different from themotorcycle in case specifications arechanged.KYMCO reserves the right to makechanges at any time without notice andwithout incurring any obligation.
 C HA S  S I   S  C RI   C A UI  M N N GI   N
 
1
. GENERAL INFORMATION
1-0
XCITING 500
1
__________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
GENERAL INFORMATION
__________________________________________________________________________________
SERIAL NUMBER------------------------------------------------------------1-1SPECIFICATIONS------------------------------------------------------------1-2SERVICE PRECAUTIONS--------------------------------------------------1-3TORQUE VALUES-----------------------------------------------------------1-7SPECIAL TOOLS-------------------------------------------------------------1-9LUBRICATION POINTS---------------------------------------------------1-10CABLE & HARNESS ROUTING--------------------------------------------1-12TROUBLESHOOTING------------------------------------------------------1-22
1

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Muy util el manual , me a indicado muchas dudas en la mantencion de mi kymco xciting
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