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Innershield - Welding Guide

Innershield - Welding Guide

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Published by mivasa
Innershield - Welding Guide
Innershield - Welding Guide

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Published by: mivasa on Apr 02, 2013
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07/09/2013

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INNERSHIELD
®
WELDING GUIDE
 
 – 2
TABLE OF CONTENTS
SAFETY PRECAUTIONS
...........................
3-11
INTRODUCTION
..........................................
12
PRODUCT ADVANTAGES
.......................
13-15
RECOMMENDED EQUIPMENT
......................15
WELDING PREPARATIONS
........................16-17Choose the Proper Innershield Gun............................16Prepare the Work.........................................................17Optimizing Feeding......................................................17
WELDING TECHNIQUES
.............................18-24Set the CTWD..............................................................18Set the Wire Feed Speed (WFS)..................................19Start the Arc.................................................................19Set the Voltage............................................................19Travel Speed................................................................19Loading 13-14 Lb. Coils on a 2” Spindle.....................20Handling Poor Fitup.....................................................21Use the Proper Drag Angle..........................................21Use the Proper Wire Angle to Joint.............................21Making Vertical Up Welds......................................22-23Making Downhill and Vertical Down Welds23Working with NS-3M...................................................24
OPERATING GUIDE
.......................................25-29Troubleshooting.....................................................25-26Effect of Operating Variables.................................26-27Welder Qualification Test.............................................27Storing Innershield Electrode.................................28-29
WELDING PROCEDURES
...............................30-39
OPERATING PROCEDURES
..........................40-45
INNERSHIELD GUN PARTS
............................46-47
LINCOLN WELDING SCHOOL
.......................48-49
 
WARNING
The serviceability of a product or structure utilizing thistype of information is and must be the sole responsibility of the builder/user. Many variables beyond the control ofThe Lincoln Electric Company affect the results obtainedin applying this type of information. These variablesinclude, but are not limited to, welding procedure, platechemistry and temperature, weldment design, fabricationmethods and service requirements.
CALIFORNIA PROPOSITION 65 WARNINGS
 ARC WELDING CAN BE HAZARDOUS.PROTECT YOURSELF ANDOTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEPCHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITHTHEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. Foradditional safety information, it is strongly recommended thatyou purchase a copy of “Safety in Welding & Cutting - ANSIStandard Z49.1” from the American Welding Society, P.O. Box351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is availablefrom the Lincoln Electric Company, 22801 St. Clair Avenue,Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION,MAINTENANCE AND REPAIR PROCEDURES AREPERFORMED ONLY BY QUALIFIED INDIVIDUALS.
Mar ‘95
Diesel engine exhaust and some of its constituents areknown to the State of California to cause cancer, birthdefects, and other reproductive harm.
The engine exhaust from this product contains chemicalsknown to the State of California to cause cancer, birth defects,or other reproductive harm.
TheAboveForDieselEngines
 
TheAboveForGasolineEngines
 
-SAFETY-
– 3

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