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Baker SPD
Baker SPD is known as the leading manufacturer of Drill Pipe Float Valves in the industry. Committed to continuous improvement and production of quality products for optimum performance and reliability, the Drill Pipe Float Valves have become an industry standard due to their superior engineering, quality, construction, and dependability in service. Baker SPD manufactures a complete line of float valves, repair kits, and puller assemblies to accommodate a wide range of drilling situations and operating conditions, including H2S and steam service. These Drill Pipe Float Valves provide added blowout protection at the bottom of the drillstring, prevent flowback when joints are added, and keep cuttings out of the drillpipe to prevent bit plugging while making connections. Note: It is recommended that multiple Drill Pipe Float Valves run in the same string be separated.
QUALITY CONSTRUCTION
Baker SPD Drill Pipe Float Valves have been designed, manufactured, tested, and certified in accordance with accepted engineering, manufacturing, and quality assurance standards including, but not limited to, the following documents or publications: American Iron and Steel Institute (AISI) American National Standards Institute (ANSI) American Society for Testing and Materials (ASTM) American Society for Metals (ASM) American Welding Society (AWS) Rubber Manufacturers Association (RMA) Society of Automotive Engineers (SAE)
CAGES
Cage construction of the various Models F and G includes ductile iron and low carbon steel on the 6F size only. Hardness levels of these materials are at or below 22 Rockwell C to resist hydrogen sulfide stress cracking when used for H2S applications. Stainless Steel available upon request. Alloy Steel available in Model F only.
SPRINGS
Models F and G utilize tempered spring steel springs for normal operating conditions or high alloy springs for H2S and steam applications.
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Baker SPD
BAKER SPD MODEL F VALVES
BENEFITS AND FEATURES
A fast-acting plunger valve opens when the kelly is pulled out of the hole, then closes, eliminating breakage of a wet joint. The plunger type valve also prevents flowback when adding joints and keeps cuttings out of the drill pipe, preventing bit plugging while making connections. The likelihood of having to pull a wet string with its attendant safety hazards and expensive down time is eliminated.
EASILY SERVICED
Normally, the only service required is replacement of the valve seal. This can be accomplished in seconds without special tools. The valve guide at the lower end of the valve stem is simply raised, compressing the spring and allowing for removal of the entire inner portion of the valve. Baker SPD Drill Pipe Float Valves are easily installed by simply lubricating the side seals and sliding them into the cavity in the float sub or drilled out drill collar. Care must be taken in positioning the float valve in the drilling string. If it is placed too far from the top of the hole and the pipe is not filled while running in, hydrostatic pressure could cause damage to the drill pipe or the float valve. If the pipe is filled while running in, the float valve can be placed just above the bit, if desired.
BAKER SPD NOW OFFERS TWO NEW DRILL PIPE FLOAT VALVE CONFIGURATIONS
The Model FA offers all the standard features of the Model F Float Valve with the added feature of a port which allows a fluid path through the center of the valve. This feature allows for an automatic partial filling of the drill pipe during run in. This valve is used when monitoring the bit head for gas pressure and/or gas pockets, allowing measurement of differential pressure when required. The Model FA is available in all sizes. The Model FI also offers all the standard features of the Model F Float Valve with the added feature of an integral baffle plate at the top of the float valve. For operations where a baffle plate is always used for instrumentation or fluid control the integral baffle plate configuration offers and economical option. The Model FI is only available in sizes 4R and 5F-6R.
40
Baker SPD
7
2 1
5 6
7 1
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Baker SPD
BAKER SPD MODEL G VALVES
BENEFITS AND FEATURES
Flapper Valves for G Models are made of normalized, carburized, quenched, and tempered alloy steel to resist wear and erosion. The flapper valve opens fully during circulation providing an unrestricted bore through the valve thereby effectively prolonging the life of the valve and drill collar as there is no diversion of fluid against the drill collar ID.
EASILY SERVICED
Particular attention should be given to the hinge pin, spring, and rubber parts. Since the seal is not in the fluid flow pattern it receives little wear and seldom is replaced. When replacing the seal, the handle of the float valve puller may be used to remove the seal retainer, and after installation of a new seal, used to reinstall the seal retainer. To remove, insert the handle of the float valve puller into the upper end until the beveled edge of the handle seats on the beveled edge of the seal retainer. The seal retainer can then be knocked out. In this instance, the seal retainer should also be replaced. Note: Caution should be used to prevent the valve face from being damaged.
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MODEL G AND GA DRILL PIPE FLOAT VALVE MODEL G FULL OPEN VALVE (FLAPPER TYPE)
Product Family No. H48015 The Model G Flapper Type Full Open Valve incorporates a specially designed flapper which opens quickly and fully to provide a completely unrestricted bore through the valve. The Model G is especially good for use with highly abrasive fluids. When circulation stops, the flapper closes instantly to prevent cuttings from entering the drill string and plugging the bit. The valve opens when the first joint is raised out of the hole assuring the first joints drain and are not pulled wet. This saves mud and avoids safety hazards and down time. The flapper-type valve complements primary blowout prevention equipment to provide complete internal pressure control.
Baker SPD
10
1 2 3 4 8 7 6
5 Model G Full Open Valve (Flapper Type) Product Family No. H48015
11
10 1 2 3 4
9 8
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Baker SPD
11
MODEL GC AND GCA DRILL PIPE FLOAT VALVES MODEL GC AUTOMATIC FILL FLAPPER VALVE
Product Family No. H48019 The Model GC Automatic Fill Flapper Valve uses a low carbon steel automatic fill key assembly that allows the pipe to fill from the bottom, reducing run in time by eliminating the need to fill the string from the top. When running in the hole, the automatic fill feature eliminates the ram effect preventing the downhole pressure surges that can cause formation damage. The valve can be run in either the closed position or the automatic fill position. The fast acting flapper valve opens when the kelly is pulled out of the hole reducing the possibility of pulling a wet string along with the associated safety hazards. Mud spill-over on the rig floor is also eliminated. These timesaving features allow the Model GC to quickly pay for itself.
10
1 2 3 4 5 6 9 8
7. Shock Absorber 8. Key 9. Flapper Valve 10. Side Seal 11. Cage
11
10
1 2 3 4 5 6 12 9 8
Diagram Key for Model GCA Automatic Fill with Differential Pressure Monitoring Valve
1. Small Bumper 2. Seal Retainer 3. Seal 4. Pin 5. Spring 6. Large Bumper 7. Shock Absorber 8. Key 9. Carbide Bean 10. Side Seal 11. Cage 12. Flapper Valve
7 Model GCA Automatic Fill with Differential Pressure Monitoring Valve Product Family No. H48019
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MODEL GB AND GBA DRILL PIPE FLOAT VALVES MODEL GB AIR DRILLING VALVE
Product Family No. H48017 The Model GB Air Drilling Valve is designed for air drilling only. It is identical to the Model G except the spring has been removed and the beveled design of the guide greatly reduces the danger of hanging up on the float valve when retrieving tools below it.
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Baker SPD
Special Installation
The Drill Pipe Float Valve is installed near the top of the drillstring. Escaping air is channeled under the flapper valve, forcing it closed, and preventing loss of pressure. Note: In order to lose as little air as possible from the drillstring when a joint is made up, it is recommended that the float valve be moved up in the drillstring each time a new bit is installed. Caution must be exercised, however, to keep the valve at least one joint below the kelly; otherwise, the valve could be blown out of the drillpipe by trapped pressure when the kelly is removed.
5
Diagram Key for Model GBA Air Drilling With Differential Pressure Monitoring Valve
1. Cage 2. Seal Retainer 3. Seal 4. Pin 5. Flapper Valve 6. Carbide Bean 7. Shock Absorber 8. Location of Bevel Guide 9. Side Seal
5 6
7 Model GBA Air Drilling With Differential Pressure Monitoring Valve Product Family No. H48017
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Baker SPD
MODELS GS AND GAS DRILL PIPE FLOAT VALVES MODELS GS AND GAS DRILL PIPE FLOAT VALVES
Product Family Nos. H48058 and H48059 (Model GS); H48056 and H48057 (Model GAS)
Baker SPD now offers two new designs in its Drill Pipe Float Valve product line. The Model GS and GAS Drill Pipe Float Valves offer optimum performance and reliability for jobs that require high flow and erosion resistance. Made of alloy steel tempered for H2S applications, the GS and GAS feature a unique flapper relief to reduce flapper spring and pin wear. The Model GS is provided with a non ported flapper and the Model GAS has a ported flapper. Model GS and GAS are available in four Drill Pipe Float Valve standard configurations as noted in the table below. There are also three non standard configuration; 3.38 x 2, 4F Short, and 4.8 x 2.94. The nonstandard sizes offer maximized flow areas with a compact length for drill motor applications. The Model GS and GAS valves are machined to strict tolerances with a large ID to provide high flow rates and flapper valve relief in the cage to minimize fluid wear and streamline flow.
8 9
Models GS and GAS Drill Pipe Float Valves Product Family Nos. H48058, H48059, H48056, and H48057
2 3
7 4
Option: Tungsten carbide coating on flapper face for Model GS and Model GAS Machined to strict tolerances to allow O-ring seal (Model GAS only) Machined to strict tolerances to allow for standard seals (Model GS only) Eliminates wear on Bit Sub, Hinge Pins, and Flapper Reduced flow restrictions
Model GAS Mud Motor Drill Pipe Float Valve Product Family Nos. H48056 and H48057
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Baker SPD
The H2S service valve is made of AISI 1018/1020 Steel. Cages are made of ASTM A-395 Ductile Iron, and springs are made of UNS #N07750 (High Alloy). Elastomers provide protection up to 450F. All elastomers are made of Viton which performs well where H2S and hydrocarbons are present.
STEAM SERVICE
FEATURES AND BENEFITS
The Steam service valve is made of AISI 1018/1020 Steel. Cages are made of ASTM A-395 Ductile Iron, and springs are made of UNS #N07750 (High Alloy). Elastomers provide protection up to 500F. All elastomers are made of EPDM which performs well in steam where hydrocarbons are not present.
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Baker SPD
REPAIR KITS
REPAIR KITS
Specially packaged repair kits are available for all Baker SPD Drill Pipe Float Valves as follows:
REPAIR KITS FOR ALL STYLES OF MODEL F DRILL PIPE FLOAT VALVES
1
3 1 2 4 2
REPAIR KITS FOR ALL STYLES OF MODEL G DRILL PIPE FLOAT VALVES
3 1 4 2 3 4
TOOLS TOOLS VALVE PULLERS FOR ALL STYLES OF MODEL F DRILL PIPE FLOAT VALVES
Product Family No. H48091 The valve puller consists of a finger sub that is stabbed into the bottom end of the Drill Pipe Float Valve cage and engages the web by right-hand rotation.
Baker SPD
Caution: When pulling a Model FC, the release key on the Drill Pipe Float Valves must be positioned such that the finger sub does not contact the key prior to engaging the web of the cage. This will prevent damage to the key during valve removal.
Diagram Key for Valve Puller for All Styles of Model F Drill Pipe Float Valves
1. 2. 3. 4. 5. Handle Stop Stem Hammer Finger Sub
VALVE PULLERS FOR ALL STYLES OF MODEL G DRILL PIPE FLOAT VALVES
Product Family No. H48090 The valve puller consists of a fork that engages the cage of the Drill Pipe Float Valve. The driver is then forcefully pulled upward to quickly and easily remove the valve from the cavity in the float sub or drill collar.
Diagram Key for Valve Puller for All Styles of Model G Drill Pipe Float Valves
1. Driver 2. Fork
BAFFLE PLATES
Product Family No. WVT791 Baker SPD Baffle Plates are installed on top of the Drill Pipe Float Valve as a landing tool for recorders, thus preventing the recorder from entering the drillpipe float valve and possibly the drill bit.
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Baker SPD
DIMENSIONAL INFORMATION
DIMENSIONAL INFORMATION FOR ALL STYLES OF MODEL F AND G DRILL PIPE FLOAT VALVES
T+ 1/32" -0
R+ 1/64" -0
3 1/16"
A 1/16"
;Disregard if this diameter is the same or smaller than standard tool joint ID. Note: The Dimensional Information Chart is not for Models GS and GAS Drill Pipe Float Valves. N/A = Non-Applicable.
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Baker SPD
API Regular
API IF
Note: Box and/or pin specification required. Note: The box and/or pin connections on Drill Pipe Float Subs should not be mated with old tool joints. In addition, the sub should not be made up in the top of a drill collar unless the box on the drill collar has been machined beforehand and new joints placed on the drill collar to mate with the upper box connection in the Drill Pipe Float Sub. Note: Other sizes are provided upon request.
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Baker SPD
SPECIFICATION GUIDE
Tool Joint Types API Regular Hughes or Reed Acme Regular Union Tool Hughes or Reed Double Streamline API Full Hole Reed Acme Full Hole Hughes Acme Streamline Hughes Xtra Hole Reed Semi-Internal Flush API Internal Flush Hydril Type IF (Internal Flush Ext Upset) Hydril EIU (External Internal Upset) Hydril Type F 2-7/8 (External Flush) 3-1/2; Hughes Ext Flush Acme Type Hughes Ext Flush Full Hole Type 2-3/8 2-3/8; 1R 2-3/8 2-3/8 2-3/8 1F-2R 2-7/8 2-7/8 2-7/8 3-1/2 2-7/8 2-3/8 2-3/8 2F-3R 3-1/2 3-1/2 3F Sizes (in.) 3-1/2 IF 4R 4-1/2 4-1/2
SPECIFICATION GUIDE
4F
4-1/2 3-1/2 2-7/8 4 4-1/2 3-1/2 3-1/2; 5 4 4-1/2 4-1/2; 4-1/2; 4-1/2; 4-1/2 3-1/2 3-1/2; 3-1/2 4-1/2 5 4 5-1/2 5-9/16 5-1/2 5-9/16 4-1/2 4-1/2 4
5R 5F-6R 5-1/2 6-5/8 5-9/16; 7-5/8O 5-1/2 6-5/8 5-9/16 5-1/2 6-5/8O 5-9/16; 5-1/2 5-9/16; 5-1/2 5-9/16; 5-1/2 5-9/16; 5-1/2 5-9/16;
6F 8-5/8
6-5/8;
2-3/8
5 5 4-1/2 4-1/2;
6-5/8 6-5/8
3-1/2
4-1/2 4-1/2
Shaded areas indicate sizes available in Models G, GA, GC, GCA, GB, and GBA. Model F available in all sizes. Model FC available in all sizes, except 1R and 1F-2R. ; Float sub in these sizes has smaller ID than standard tool joint. O Interchangeable.
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Baker SPD
Puller Assembly 480911200 480911200 480912432 480913400 480913400 480914200 480914400 480915200 480915462 480916400
Wt lb 6.0 6.0 8.0 10.0 10.0 12.0 13.0 15.0 19.0 21.0
N/A = Not Available. Note: All kits above are for three and four redressing. For single redressing, change last two digits of material number to 10.
MODEL FC AUTOMATIC FILL VALVE (PLUNGER TYPE) PRODUCT FAMILY NO. H48018
Size 2F-3R 3F 3-1/2 IF 4R 4F 5R 5F-6R 6F Assembly 480182432 480183400 480183600 480184200 480184400 480185200 480185462 480186400 Wt lb 2.5 5.0 5.0 7.0 9.5 9.5 16.0 28.0 Rubber Repair Kit 016012400 016012500 016012600 016012700 016012800 016012900 016013000 016013100 Wt lb 0.8 1.0 1.0 1.0 1.0 1.0 1.1 2.0 Metal Repair Kit 070017100 070017300 070017300 070017400 070017500 070017600 070017700 070017800 Wt lb 2.0 2.0 2.0 2.0 3.0 4.0 5.0 5.0 Puller Assembly 480912432 480913400 480913400 480914200 480914400 480915200 480915462 480916400 Wt lb 8.0 10.0 10.0 12.0 13.0 15.0 19.0 21.0
Note: All kits above are for three and four redressing. For single redressing, change last two digits of material number to 10.
MODEL FI - (PLUNGER TYPE VALVE) WITH INTEGRAL BAFFLE PLATE, PRODUCT FAMILY NO. H48014
Size 4R 5F-6R Assembly 480144200 480145462 Wt lb 9.0 18.0 Rubber Repair Kit 016012700 016013000 Wt lb 1.0 1.1 Metal Repair Kit 016011700 016012000 Wt lb 2.0 5.0 Puller Assembly 480914200 480915462 Wt lb 6.0 6.0
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Baker SPD
ORDERING INFORMATION
Note: All kits above are for three and four redressing. For single redressing, change last two digits of material number to 10.
MODEL GA DIFFERENTIAL PRESSURE MONITORING VALVE (PORTED FLAPPER TYPE) PRODUCT FAMILY NO. H48016
Size 1F-2R 2F-3R 3F 3-1/2 IF 4R 4F 5R 5F-6R Assembly 480161422 480162432 480163400 480163600 480164200 480164400 480165200 480165462 Wt lb 2.0 3.5 5.0 5.0 7.0 8.0 9.0 12.0 Rubber Repair Kit 051988300 016013800 016013900 051982000 016014000 016014100 016014200 016014300 Wt lb 0.5 0.6 1.0 1.0 1.5 1.6 1.6 2.0 Metal Repair Kit 052070800 017135000 017136700 052075500 017116000 017136800 017136900 017134200 Wt lb 0.7 0.8 1.0 1.0 1.1 1.4 1.6 1.8 Puller Assembly 480901422 480902432 480903400 480903400 480904200 480904400 480905200 480905462 Wt lb 7.0 8.0 10.0 10.0 12.0 13.0 15.0 19.0
Note: All kits above are for three and four redressing. For single redressing, change last two digits of material number to 10.
MODEL GC AUTOMATIC FILL VALVE (FLAPPER TYPE) PRODUCT FAMILY NO. H48019
Size 2F-3R 3F 3-1/2 IF 4R 4F 5R 5F-6R Assembly 480192432 480193400 480193600 480194200 480194400 480195200 480195462 Wt lb 3.5 5.0 5.0 7.0 8.0 9.0 12.0 Rubber Repair Kit 016013800 016013900 051982000 016014000 016014100 016014200 016014300 Wt lb 0.6 1.0 1.0 1.5 1.6 1.6 2.0 Metal Repair Kit 016013200 016013300 052070200 016013400 016013500 016013600 016013700 Wt lb 0.8 1.0 1.0 1.1 1.4 1.6 1.8 Puller Assembly 480902432 480903400 480903400 480904200 480904400 480905200 480905462 Wt lb 8.0 10.0 10.0 12.0 13.0 15.0 19.0
Note: All kits above are for three and four redressing. For single redressing, change last two digits of material number to 10.
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Baker SPD
Note: All kits above are for three and four redressing. For single redressing, change last two digits of material number to 10.
MODEL GB AIR DRILLING VALVE (FLAPPER TYPE) PRODUCT FAMILY NO. H48017
Size 1F-2R 2F-3R 3F 3-1/2 IF 4R 4F 5R 5F-6R Assembly 480171422 480172432 480173400 480173600 480174200 480174400 480175200 480175462 Wt lb 2.0 3.5 5.0 5.0 7.0 8.0 9.0 12.0 Rubber Repair Kit 051988300 016013800 016013900 051982000 016014000 016014100 016014200 016014300 Wt lb 0.5 0.6 1.0 1.0 1.5 1.6 1.6 2.0 Metal Repair Kit O/A 022216100 022216200 022216200 022216300 022216400 022216500 022216600 Wt lb O/A 0.8 1.0 1.0 1.1 1.4 1.6 1.8 Puller Assembly 480901422 480902432 480903400 480903400 480904200 480904400 480905200 480905462 Wt lb 7.0 8.0 10.0 10.0 12.0 13.0 15.0 19.0
O/A = On Application. Note: All kits above are for three and four redressing. For single redressing, change last two digits of material number to 10.
MODEL GBA AIR DRILLING WITH DIFFERENTIAL PRESSURE MONITORING VALVE (PORTED FLAPPER TYPE) PRODUCT FAMILY NO. H48017
Incorporates the Benefits of Differential Pressure Monitoring Feature into the Model GB.
Size 2F-3R 3F 3-1/2 IF 4R 4F 5R 5F-6R Assembly 480172433 480173401 480173601 480174201 480174401 480175201 480175463 Wt lb 3.5 5.0 5.0 7.0 8.0 9.0 12.0 Rubber Repair Kit 016013800 016013900 051982000 016014000 016014100 016014200 016014300 Wt lb 0.6 1.0 1.0 1.5 1.6 1.6 2.0 Metal Repair Kit 017135000 017136700 052075500 017116000 017136800 017136900 017134200 Wt lb 0.8 1.0 1.0 1.1 1.4 1.6 1.8 Puller Assembly 480902432 480903400 480903400 480904200 480904400 480905200 480905462 Wt lb 8.0 10.0 10.0 12.0 13.0 15.0 19.0
Note: All kits above are for three and four redressing. For single redressing, change last two digits of material number to 10.
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Baker SPD
Note: All kits above are for three and four redressing. For single redressing change last two digits of material number to 10
H2S Service Repair Kits and Puller Assemblies MODEL FA - (PLUNGER TYPE VALVE) FOR H2S SERVICE PRODUCT FAMILY NO. H48035
Size 2F-3R 3F 3 1/2 IF 4R 5F-6R Assembly Part No. 480352432 480353400 480353600 480354200 480355462 Wt lb 2.5 5.0 5.0 7.0 16.0 Rubber Repair Kit 071081905 071082005 071082105 071082205 071082505 Wt lb 0.8 1.0 1.0 1.0 1.1 Metal Repair Kit 071085105 071085205 071085305 071085405 071085705 Wt lb 2.0 2.0 2.0 2.0 5.0 Puller Assembly 480912432 480913400 480913400 480914200 480915462 Wt lb 6.0 6.0 6.0 6.0 6.0
Note: All kits above are for three and four redressing. For single redressing change last two digits of material number to 10
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ORDERING INFORMATION FOR H2S SERVICE ORDERING INFORMATION (MATERIAL NUMBERS AND WEIGHTS)
H2S Service Repair Kits and Puller Assemblies (Continued) MODEL GC - AUTOMATIC FILL (FLAPPER TYPE) PRODUCT FAMILY NO. H48033
Size 2F-3R 3F 4R 4F 5R 5F-6R Assembly 480332432 480333400 480334200 480334400 480335200 480335462 Wt lb 3.5 5.0 7.0 8.0 9.0 12.0 Rubber Repair Kit 071082701 071082801 071082901 071083001 071083101 071083201 Wt lb 0.6 1.0 1.5 1.6 1.6 2.0 Metal Repair Kit 071085901 071086001 071086101 071086201 071086301 071086401 Wt lb 0.8 1.0 1.1 1.4 1.6 1.8
Baker SPD
Note: All kits above are for three and four redressing. For single redressing change last two digits of material number to 10
MODEL GA - AUTOMATIC FILL WITH DIFFERENTIAL PRESSURE MONITORING (PORTED FLAPPER TYPE) PRODUCT FAMILY NO. H48026
Size 1F2R 2F3R 3F 4R 4F 5R 5F6R Assembly 480261422 480262432 480263400 480264200 480264400 480265200 480265462 Wt lb 2.0 3.5 5.0 7.0 8.0 9.0 12.0 Rubber Repair Kit O/A O/A O/A O/A O/A O/A O/A Wt lb Metal Repair Kit O/A O/A O/A O/A O/A O/A O/A Wt lb Puller Assembly 480901422 480902432 480903400 480903400 480904200 480905200 480905462 Wt lb 7.0 8.0 10.0 10.0 12.0 15.0 19.0
O/A = On Application. Note: All kits above are for three and four redressing. For single redressing, change last two digits of material number to 10.
O/A = On Application. Note: All kits above are for three and four redressing. For single redressing, change last two digits of material number to 10.
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Baker SPD
Note: All kits above are for three and four redressing. For single redressing, change last two digits of material number to 10
O/A = On Application. Note: All kits above are for three and four redressing. For single redressing, change last two digits of material number to 10
Note: All kits above are for three and four redressing. For single redressing, change last two digits of material number to 10.
O/A = On Application. Note: All kits above are for three and four redressing. For single redressing, change last two digits of material number to 10
MODEL GCA - AUTOMATIC FILL WITH DIFFERENTIAL PRESSURE MONITORING (PORTED FLAPPER TYPE) PRODUCT FAMILY NO. H48025
Incorporates the Benefits of the Automatic Fill Feature into Model GA.
Size 4R 5F6R Assembly 480254200 480255462 Wt lb 7.0 12.0 Rubber Repair Kit O/A O/A Wt lb Metal Repair Kit O/A O/A Wt lb Puller Assembly 480904200 480905462 Wt lb 12.0 19.0
O/A = On Application. Note: All kits above are for three and four redressing. For single redressing, change last two digits of material number to 10
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WV T 7 9 1 7 2 2 WV T 7 9 1 7 2 6 WV T 7 9 1 7 2 3 WV T 7 9 1 7 2 4 WV T 7 9 1 7 2 5 WV T 7 9 1 7 4 0 WV T 7 9 1 7 4 1 WV T 7 9 1 7 4 2 WV T 7 9 1 7 4 3 WV T 7 9 1 7 4 4
0 . 7 5 9 / 1 6 A P I R e g u l a r 5 9 / 1 6 A P I F u l l H o l e 6 5 / 8 A P I R e g u l a r 6 5 / 8 A P I F u l l H o l e 3 1 / 2 A P I I n t e r n a l F l u s h 2 7 / 8 A P I I n t e r n a l F l u s h 3 1 / 2 A P I I n t e r n a l F l u s h 4 1 / 2 A P I I n t e r n a l F l u s h 2 7 / 8 A P I I n t e r n a l F l u s h 4 A P I I n t e r n a l F l u s h 5 R 5 F 6 R 5 F 6 R 6 F 3 1 / 2I F 2 F 3 R 3 1 / 2I F 5 R 2 F 3 R 4 F S p i d e r 0 . 7 1 . 0 0 . 6 R i n g S p i d e r R i n g 0 . 7 1 . 3 0 . 7 1 . 0
Repair Manual
Table of Contents
Contents Page
Scope.....................................................................................1 Reference...............................................................................1 Disassembly...........................................................................2 Model F.........................................................................2 Model G........................................................................4 Inspection...............................................................................7 Preparation....................................................................7 Model F.........................................................................7 Visual...................................................................7 Dimensional.........................................................7 Model G........................................................................7 Visual...................................................................7 Dimensional.........................................................8 Reassembly & Inspection......................................................9 Model F.........................................................................9 Model G......................................................................12 Packaging...............................................................................16 Appendix................................................................................17 Model F (Dimensional Data)........................................18 Model G (Dimensional Data).......................................19
Printed as an uncontrolled document
Scope
The Baker SPD Repair Manual outlines the disassembly, inspection, reassembles, painting and packaging for the Model F and Model G Series Drill Pipe Float Valves (DPFV).
Reference
The Baker SPD Catalog provides all commodity (part) number information for ordering spare parts. Any questions regarding the Repair Manual or Catalog should be addressed to Baker SPD Customer Service Department.
Baker SPD Repair Manual Drill Pipe Float Valve Disassembly Model F Series:
Tools Required: 1-Flat Head Screwdriver 1-Vise (Optional) Disassembly Procedure: Side Seals: Secure the cage with a vise or by hand as shown in the figures. Insert a flat head screwdriver in between the seal groove and side seal. (Fig. 1) Pry the side seal up until the tip of screwdriver can be pushed out to the edge of the DPFV. (Fig. 2) Next, pry the side seal off of the DPFV. (Fig. 3)
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Valve and Components: Stand cage with grooves for side seals in the downward position. Depress the valve guide until the guide is no longer held in by the cage. (Note: Always maintain pressure on the guide.) (Fig. 6) Rotate the valve stem out through the cage slot until the guide and spring can
Figure 6
Figure 7
be removed. (Fig. 7) Slowly remove pressure on the guide until spring is no longer compressed. Remove guide, spring and valve from cage. Remove valve seal and disc from valve. Caution: Compressed spring can be dangerous.
Baker SPD Repair Manual Drill Pipe Float Valve Model G Series:
Tools Required: 1-Flat Head Screwdriver 1-Puller Tool 1-Pliers 1-Vise (Optional) Disassembly Procedure: Side Seals: Secure the cage with a vise or by hand as shown in the figures. Insert a flat head screwdriver in between the seal groove and side seal. (Fig. 8) Pry the side seal up until the tip of screwdriver can be pushed out to the edge of the DPFV. (Fig. 9) Next, pry the side seal off of the DPFV. (Fig. 10)
Figure 8
Figure 9
Figure 10
Insert a flat head screwdriver in between the seal groove and side seal. (Fig. 11) Pry the side seal up until the tip of screwdriver can be pushed out to the edge of the DPFV. Next, using a twisting motion pry the side seal off of the DPFV. (Fig. 12)
Figure 11
Figure 12
Flapper Components: Remove flapper retaining pin with a pair of pliers. (Fig. 13 & 14) Remove spring and flapper.
Figure 13
Figure 14
Seal and Retaining Ring: Stand cage with grooves for side seals in the upward position. Insert the puller tool through the middle of the DPFV until tool seats against the ring. (Fig. 15) Holding puller centered, slide hammer up and forcefully slide downward. (Fig. 16) Repeat until retaining ring dislodges. (Fig. 17)
Figure 15
Figure 16
Figure 17
Shock Absorber: Stand cage with shock absorber in the upward position. Insert flat head screwdriver in between top of the cage and shock absorber. (Fig. 18) Pry shock absorber upward until it becomes dislodged from the DPFV cage. (Fig. 19)
Figure 18
Figure 19
Baker SPD Repair Manual Drill Pipe Float Valve Inspection Preparation:
All metal components shall be shot or sand blast for a appropriate amount of time to remove all corrosion build up. All rubber material and Model G springs shall be discarded.
Model F Series:
Visual Inspection: Visually check each component for excessive wear. Acceptance of visual examination is as follows: 1) Cage shall not be washed out on any of the sealing areas. 2) Valve shall not be washed out. 3) Valve stem shall not be loosely attached to valve head. Any movement of the stem relative to the valve head shall be grounds for rejection and subsequent replacement of valve. Dimensional Inspection: Dimensions shown in the appendix on page 18 shall be considered acceptable criteria for inspection. Any deviations from the dimensions shown shall be cause for replacement.
Model G Series:
Visual Inspection: Visually check each component for excessive wear. Acceptance of visual examination is as follows:
Baker SPD Repair Manual Drill Pipe Float Valve Reassembly Model F Series:
Tools Required: 1-Flat Head Screwdriver 1-Hammer 1-Vise (Optional) Hydraulic Oil Assembly Procedure: Side Seals: Stand cage with grooves for side seals in the upward position. Place a small amount of oil on the inside diameter of both side seals. (Fig.
Figure 20
Figure 21
20) Place one edge of seal (flat side up) into the top seal groove and hold with thumb. (Fig. 21) Insert screwdriver horizontally between groove and seal on either side of the cage. (Fig. 22) Rotate
Figure 23 9
Figure 24
Figure 25
Valve Components: Place valve seal on valve sub-assembly. (Flat side facing valve) (Fig. 26) Place valve disk on valve. (Flat side facing valve) (Fig. 27) Hold valve cone side down and place spring on valve sub-assembly.
Figure 26
Figure 27
10
Figure 28
Figure 29
(Fig.30) Rotate valve sub-assembly into cage until stem is through the slot. (Fig. 31) Release guide and insure that guide shoulder seats on cage.
Figure 30
Figure 31
Figure 32
Inspection: (Fig. 32) Review assembly to assure valve moves freely in cage and properly seals. Assure valve retaining mechanism properly fits and functions on all model FC DPFV.
11
Baker SPD Repair Manual Drill Pipe Float Valve Model G Series:
Tools Required: 1-Flat Head Screwdriver 1-Puller Tool 1-Hammer 1-Vise (Optional) Hydraulic Oil Assembly Procedure: Side Seals: Stand cage with grooves for side seals in the upward position. Place a small amount of oil on the inside diameter of both side seals. (Fig.
Figure 33
Figure 34
33) Place one edge of seal (flat side up) into the top seal groove and hold with thumb. (Fig. 34) Insert screwdriver horizontally between groove and seal on either side of the cage. (Fig. 35) Rotate
Figure 35
Figure 36
12
Figure 37
Figure 38
Seal and Retaining Ring: Stand cage with grooves for side seals in the downward position. Prior to installing groove, visually inspect groove to assure that no debris is present. If there is debris present, thoroughly clean groove. Place seal into seal groove. (Fig. 39) Place retaining ring into ID of seal. (Fig. 40) Insert the puller tool through the middle of the DPFV until tool seats into ring. (Fig. 41)
Figure 39
Figure 40
Figure 41
13
Figure 43 Figure 42
Flapper Components: Place flapper into cage and align pin holes. (Fig. 44) Place spring into position and hold with thumb. (Fig. 45) Insert pin into position. (Fig. 46) Note: Model GB DPFVs do not have spring.
Figure 44
Figure 45
14
Figure 46
Figure 47
Inspection: Review assembly to assure flapper moves freely and seals properly. Assure flapper retention mechanism properly fits and functions on model GC DPFV.
15
Baker SPD Repair Manual Drill Pipe Float Valve Paint and Packaging:
Prior to assembly all metal components except springs will be painted Baker Blue. Package all DPFVs in the appropriate white box with appropriate labeling. Contact Baker SPD manufacturing department for detailed information regarding painting and packaging.
16
Appendix
17
18
19