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Maximizing Plant Flow Production& Profitability
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 AggFlow Training SessionCharlotte, North Carolina February 18-19, 2009
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 Presented by Bob BartokVice President, Paschal Associates BS Metallurgical Engineering, Illinois Institute of Technology MBA, Indiana University Hosted by Brian Lewis President & Inventor, BedRock Software
 
 
 Helping Producers Maximize Profitability
 Page 2 of 26
Private & Confidential, Subject to change
 
 Day 1 - Agenda
08:15 New User Orientation
 
AggFlow as a Benchmark 
 
Basic Operations, Selecting Equipment, Connecting Flow Streams, Running the Plant
 
Sample Problems & Exercises
09:45 Break10:00 Opening Remarks to Full Training Group
 
Establishing Goals & Objectives
 
AggFlow
 – 
The Plant Process Benchmark 
10:05 Developing a Plant Layout
 
Getting Started, AggFlow Definitions, Setting User Preferences
 
Equipment, Flow Streams, Monitors, User Interface; AggFlow Tricks & Tips
 
Sample Problems & Exercises
12:00 Lunch13:00 In Depth
 
Crushers; Database Assumptions; Interpolation of Gradations, Calculation Methods
 
Screens: Database Assumptions, Calculation Methods, Screen Area Efficiencies
 
Running The Plant; Red Flags, Maximizing Plant Flows, Applying Specifications
 
Reports, Graphs, Using Color & Making Notes on Worksheets
 
Sample Problems & Exercises
14:45 Break15:00 Advanced Features
 
Apply specifications, Modes, Blending, Dust Calculations and Conveyors
 
Creating Multi-page Plants, Importing & Exporting to Excel, Internet Features
 
Sample Problems & Exercises
16:30 Day 1 Wrap-Up and Q&A17:30 AggFlow Management Team Reception
 
 
 Helping Producers Maximize Profitability
 Page 3 of 26
Private & Confidential, Subject to change
 
 Day 2 - Agenda
08:15 Day 1 Review
 
Developing a Plant Layout, Crushers, Screens, Reports & Graphs, Advanced Features
08:30 Wash Equipment
 
Sand Screws, Classifying Tanks, Cyclones & Separators, Black Box
 
Sample Problems & Exercises
09:30 Water Mass Balance Calculations
 
Using Water in a Plant, Pumps, Water Pipes, Slurry Pipes, Adding Water Sources,
 
Spray Bars, Use of Water in Product, Clarifiers & Thickeners, Water Loss
 
Sample Problems & Exercises
10:45 Break11:00 Measurements
 
Sample Buckets, Belt Scales, Measuring Flow Rates & Gradations
 
Measuring Crushers, Screens, Stock Piles and Validating Calculations in Plant Data
 
Sample Problems & Exercises
12:30 Lunch13:30 Fine-Tuning Your Calculations & Plant Designs
 
Calculation Levels 1, 2 & 3
 
Bottlenecks AggFlow Cannot Account For
14:30 Final Steps to Improve & Increase Production
 
Establishing Benchmarks
 
Comparing Measured Values to Calculated values
 
Screens, Crushers, HSI’s, Cones
 
 
Sample Problems & Exercises
15:30 Day 2 Wrap-Up and Q&A14:30 Departure
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