Liquid filled transformers IEC standard small and medium, rated power<2500 kVA, HV 36 kV

Even our standard solutions are special

In almost every place where people live and work you will nd at least one transformer. But as long as it keeps working and supplying power tothe escalator in the department store, the hotel lift, the ofce computer, the oven in the local bakery, the farm machinery or the petrochemical plant nobody gives it asecond thought. However, transformers are one of the most important units in every production process. Without them the core activities of nearly every business and factory would come toastandstill with serious nancial consequences. After nearly 100 years developing and manufacturing transformers weare well aware of this dependency. This is why wenever compromise on the performance, security or reliability of our products. Nor on design, materials, manufacturing methods, environmental protection or recycling. Our objective is tosupport you and toadd value toyour activities byoffering acomprehensive range of quality transformers. Wealso provide top class service and support.

With this approach wecan tailor the most appropriate technical solution toevery problem. Ahigh Duality solution with better service and support, better for the environment and yet with greater availability and alower total cost ownership than our competitors. All over the world in underground railways, in amusement parks and every place where people work or live you will nd ABB transformers at work. ABB invites you tond the optimal solution toyour application and tosee with your own eyes that even our standard solutions are special. Quality statement Our production facilities are ISO 9001/14001, GOST certified. Our aim is todeliver your distribution transformers fast, on time and conform toyour specications. Working with us, you have access toaworldwide network of factories and facilities serving you locally with afull range of products and solutions. Our warranty provides one ABB quality and service.

2 Liquid filled transformers

Construction features

Description ABB factories manufacture awide range of oil and dry type transformers. This brochure describes three phase oil type distribution transformers up to2500 kVA and 36kV. They are used tostep down three-phase high voltage tolow voltage for power distribution, mainly in urban areas and for industrial applications. Our standard transformers are designed for use in moderate climates and can be installed both outdoors and indoors. The loading capability is designed tocomply with IEC 354. Distribution transformers can be hermetically sealed (the tank is completely lled with oil) or equipped with an oil conservator. Tanks are constructed with exible corrugated walls (ns), which enables sufcient cooling of the transformer. The corrugated walls also compensate for the changes in the oil volume during operation. An advantage of the hermetically sealed transformers is that oil is never in contact with the atmosphere thus avoiding periodic oil analysis. Our transformers are adaptable for pole mounting or assembly in substations. Standard features Hermetically sealed: corrugated tank, HV and LV DIN bushings, off-circuit tap changer, oil drain valve, oil lling plug on the cover, lifting lugs, earthing terminals, rating plate, mineral oil (inhibited or uninhibited), overpressure valve.

Additionally, for transformers with aconservator: magnetic oil level indicator, Buchholz relay, oil lling plug on the conservator, dehydrating breather. Other product types with different dimensions and technical specications can be designed and manufactured on request. ABB technology Common Technology (CT) Our transformers are manufactured toprovide you with ahigh quality and reliable transformer. ABB have developed aCommon Technology (CT) platform, which denes design standards, equipment and processes used in all our factories. Use of this Common Technology enables us toguarantee our customers ahigh quality and consistent product. The key production features of our small and medium distribution common technology are: oval core, step lap, automatic cutting and stacking of core legs, w  indings directly wound on the core legs or mandrels with 2 HV coils in parallel (smallest units), e  poxy diamond dotted paper insulation between LV layers, tapered or full width layer insulation in HV windings. What we achieved is: standardization of products, automation of production, stable process and quality, high reliability, higher LV insulation level.

Liquid filled transformers 3

Core The magnetic circuit is of the three-column type with mitred joints. It is manufactured with rstrate, grain oriented magnetic, cold-rolled silicon steel laminations. The mounted core is clamped down in order toreduce vibrations and minimize noise levels. Further noise level and no load losses decreasing are achieved bystep lap core construction. Core design is an important factor of any transformers efciency. The geometric core arrangement and the materials chosen determine the losses and noise levels. Grain oriented transformer sheet steel is used in the core construction. It is cut bythe most modern, fully automated core cutting machinery and assembled into limb and yoke sets. This results in high dimensional accuracy, excellent space factor, and low loss values. Byusing step-lap technology, the no-load currents can be reduced improving the drawbacks associated with reactive power compensation. Windings The windings are made of two components, conductor material and the insulation material. The conductors used are ahigh grade electrolytic copper or aluminum. They are insulated with pure cellulose or double enamel. The HV windings are wound either with round, double enamel insulated, or rectangular, paper insulated wire. The LV windings are wound with rectangular paper insulated wire, enameled wire or foil. The windings are designed

tomeet the customers insulation level requirements and also towithstand the short circuit forces as outlined in IEC 60076-5. The neutral point of LV windings are brought up tothe tank cover. Off-circuit tap changer The tappings of the HV winding, are connected tothe off-circuit tap changer located horizontally between the yoke and the tank cover. The handle is located on the cover and should only be operated when the transformer is deenergized. The design prevents setting the off-circuit tap changer tointermediate positions. The mechanism can also be padlocked during normal transformer operation. Insulating liquids The mineral oil both inhibited and uninhibited types with its electrical and chemical characteristics is in compliance with the IEC Standards and is P.C.B. and P.C.T. free. ABB provides and promotes its own solution as well. BIOTEMP is biodegradable, vegetable based oil dielectric insulating uid used in electrical transformers. The product reduces environmental threats posed bytransformer insulating oil spills. On special requests other uids are available (silicon oil or midel).

4 Liquid filled transformers

...manufactured, assembled, painted and tested in the factory

SmartChoke-protected, high dU/dt resistant transformer by ABB

Distribution transformer equipped with LV surge arresters

Tank and cover Tank walls are made of corrugated cooling surfaces. The bottom plate, side and frames are of welded construction. The welds are tested for oil tightness. All protection device flanges, bushings, tap switch drive and lifting lugs are fitted on the tank cover. The cover is bolted tothe tank frame. The underbase channel is welded tothe base plate and the rollers are suitable for either longitudinal or transverse movements. Single pole 3-phase transformers are delivered with at base as standard, but optionally can be equipped with underbase channel beams where bi-directional wheels are arequirement. The complete tank is tested and approved according toCENELEC HD 428.6 S1 standard. Special type lifecycle tests of more than 10 000 cycles simulating over 30 years operation were carried out with positive results. Painting and surface treatment All metal parts are carefully sand-blasted. The initial protective coating is made up of asingle coat of one pack epoxy paint. The nal paint coating is made up of several coats of paint. Alternatively, hot dip galvanized transformers can be supplied for use in heavy corrosion areas. All units are painted in RAL 7033 but other colors are available on request. Detailed painting procedures for different environmental conditions are also available. Options and accessories Plug-in bushings on HV side Dial type thermometer with two contacts

Oil level indicator Pressure relief valve with or without contacts Multifunction protection device HV and LV cable boxes (IP 44 or IP 55) Off-circuit tap changer with 3,5 or 7 positions (9 on request) Thermometer pocket Skid base or bi-directional rollers Pole brackets integrated on tank Arcing horns Dual high voltage transformers Galvanized tank Terminal box. Smartchoke Unique ABB solution toprotect transformers against ultra steep front waves which are extremely dangerous tothe electrical equipments like transformers. It reduces both steepness and amplitude of high dU/dt transients. As it is integrated with the bushings the filtering takes place before it reaches the windings. LOVOS Transformer can be equipped with LOVOS anew generation of LV surge arresters without spark gap and with varistors of metal oxide technology. It provides protection along LV overhead lines, for different electrical equipment connected tothe line, from transformers up tomeasuring instruments. Arresters installed on the secondary bushings reduce the overvoltages generated in the medium voltage system and transferred tothe low voltage side bycapacitive, magnetic or earth coupling through atransformer itself. In this way high quality of electricity supply is secured.

Liquid filled transformers 5

Quality and references

Quality and testing Our production facilities where all ABB transformers are manufactured are certied according toISO 9001:2000, ISO 14001:2004, PN-N-18001:2004 and GOST. At the end of the manufacturing process the transformers are individually tested in accordance with the IEC Standards. The routine tests are according to IEC 60076-1: Measurement of winding resistance, Measurement of voltage ratio and check of phase displacement, Measurement of short-circuit impedance and load loss, Measurement of no-load loss and current, Dielectric routine tests, Tests on on-load tap-changers, where appropriate. Upon request, witnessed type/special tests can be carried out: Temperature-rise test (IEC 60076-2), Dielectric type and special tests (IEC 60076-3), Sound level test (IEC 60551), Partial discharge test (IEC 60270), Measurement of zero-sequence impedance(s) (IEC 60076-1), Short-circuit withstand test (IEC 60076-5),

 Measurement of the harmonics of the no-load current (IEC 60076-1), Measurement of insulation resistance to earth of the windings. Specially designed reinforced transformers suitable for pole mounting, protected with arcing horns are tested in accordance with toSFS 2646 steep wave execution. ABB has thousands of liquid lled transformers at work all over the world in many different applications, such as utilities, windmills, compact substations and industrial transformers. ABB is different offering the best and most reliable products according to meet the demanding requirements of all our customers. We offer our customers:  Quality guaranteed by the most modern technology, equipment, processes and constantly improved in ABB R&D centers all over the world,  Speed the shortest delivery time within days instead of weeks,  Focus Factories concept specialized factories that are focused on specic product ranges to deliver consistent quality and competitive products across the globe.

6 Liquid filled transformers

Outline drawing

Description: 1 Tank 2 Cover 3 Wheel base 4 Tap-changer handler 5 Lifting lugs 6 Oil drain valve 7 HV bushing 8 LV bushing 9 Filling plug 10 Oil level indicator 11 Safety valve 12 Earthing terminal 13 Rating plate

Liquid filled transformers 7

Technical data

HV [kV]

Uk [%]

Power [kVA] 50

NLL [W]

LL (75C) [W] 1100 1350 1100 875 1100 1350 1100 875

losses comb.

L appr. [mm] 780 880 780 860 840 780 840 900

W appr. [mm] 670 670 670 645 645 620 645 670

H oil weight appr. appr. [kg] [mm] 890 890 890 890 1015 1015 1015 1015 (E): 1040 1090 1090 1090 1065 1065 1065 1115 (E): 1140 1140 1140 1140 1215 1215 1215 1215 (E): 1140 1140 1140 1140 1215 1215 1215 1215 (E): 1245 1245 1245 1275 1320 1245 1320 1350 (E): 90 90 90 100 100 95 110 130 125mm 130 150 145 150 145 145 145 165 125mm 180 180 180 180 205 180 205 205 125mm 200 215 200 200 200 210 200 230 125mm 205 215 205 200 220 230 220 230 125mm

total weight appr. [kg] 365 370 375 420 395 375 420 475 Wheel 580 610 660 690 625 605 625 680 Wheel 840 805 840 865 880 825 880 905 Wheel 960 960 960 1010 990 980 990 1090 Wheel 1110 1100 1110 1160 1135 1140 1140 1230 Wheel

LWA [dB(A)]

10

50 50 50 50

190 125 125 125 190 125 125 125 520mm

A-A B-C A-C C-C A-A B-C A-C C-C

55 47 47 47 55 47 47 47 width: 40mm 59 49 49 49 59 49 49 49 width: 40mm 62 52 52 52 62 52 52 52 width: 40mm 65 55 55 55 65 55 55 55 width: 40mm 65 55 55 55 65 55 55 55 width: 40mm

20

50 50 50 50

Wheelbase (D): 100 10 4 100 100 100 100 20 4 100 100 100 100 Wheelbase (D): 160 10 4 160 160 160 160 20 4 160 160 160 160 Wheelbase (D): 200 10 4 200 200 200 200 20 4 200 200 200 200 Wheelbase (D): 250 10 4 250 250 250 250 20 4 250 250 250 250 Wheelbase (D):

Wheel diameter: 1750 2150 1750 1475 1750 2150 1750 1475 A-A B-C A-C C-C A-A B-C A-C C-C 840 1140 1140 900 1200 1200 1200 960 795 745 745 670 770 770 770 690

320 210 210 210 320 210 210 210 520mm 460 300 300 300 460 300 300 300 520mm 550 360 360 360 550 360 360 360 520mm 650 425 425 425 650 425 425 425 520mm

Wheel diameter: 2350 3100 2350 2000 2350 3100 2350 2000 A-A B-C A-C C-C A-A B-C A-C C-C 1060 960 1060 1060 1020 1060 1020 1020 690 740 690 690 715 690 715 715

Wheel diameter: 2850 3800 2850 2450 2850 3800 2850 2450 A-A B-C A-C C-C A-A B-C A-C C-C 1120 1120 1120 1120 1120 1120 1120 1380 715 865 715 765 765 865 765 780

Wheel diameter: 3250 4200 3250 2750 3250 4200 3250 2750 A-A B-C A-C C-C A-A B-C A-C C-C 1320 1320 1320 1020 1080 1320 1080 1080 765 815 765 715 780 765 780 780

Wheel diameter:

8 Liquid filled transformers

Technical data

HV [kV]

Uk [%]

Power [kVA] 400

NLL [W]

LL (75C) [W] 6000 4600 6000 4600 3850 6000 4600 6000 4600 3850

losses comb.

L appr. [mm] 1420 1350 1500 1250 1260 1420 1350 1500 1250 1260

W appr. [mm] 890 850 940 850 850 890 850 940 850 850

H oil weight appr. appr. [kg] [mm] 1350 1420 1400 1500 1540 1400 1470 1450 1550 1590 (E): 1420 1810 1470 1860 (E): 1530 1530 1620 1580 1630 1490 1540 1520 1510 1580 1580 1670 1630 1700 1530 1590 1570 1560 (E): 1530 1540 1620 1570 1580 1590 1670 1620 (E): 270 260 280 260 340 270 260 280 260 340 125mm 280 310 280 310 125mm 350 410 400 390 340 410 390 360 400 395 410 400 390 340 410 390 360 400 125mm 490 430 460 460 490 430 460 460 125mm

total weight appr.[kg] 1350 1310 1340 1400 1600 1350 1310 1340 1400 1600 Wheel 1500 1720 1500 1720 Wheel 1800 2155 2070 2040 2040 1810 1900 1800 2000 1790 2155 2070 2040 2040 1810 1900 1800 2000 Wheel 2230 2190 2400 2270 2230 2190 2400 2270 Wheel

LWA [dB(A)]

10

400 400 400 400 400

930 930 610 610 610 930 930 610 610 610 670mm

B-A A-A B-C A-C C-C B-A A-A B-C A-C C-C

68 68 58 58 58 68 68 58 58 58 width: 40mm 69 59 69 59 width: 40mm 70 70 60 60 60 70 70 60 60 70 70 60 60 60 70 70 60 60 width: 40mm 72 72 62 62 72 72 62 62 width: 40mm

20

400 400 400 400 400

Wheelbase (D): 500 10 20 Wheelbase (D): 630 10 4 630 630 630 630 630 10 6 630 630 630 630 20 4 630 630 630 630 630 20 6 630 630 630 630 Wheelbase (D): 800 10 6 800 800 800 800 20 6 800 800 800 800 Wheelbase (D): 4 4 500 500 500 500

Wheel diameter: 5500 5500 5500 5500 A-A A-C A-A A-C 1420 1470 1420 1470 850 850 850 850

1100 730 1100 730 670mm 1300 1300 860 860 860 1200 1200 800 800 1300 1300 860 860 860 1200 1200 800 800 670mm 1300 1300 920 920 1300 1300 920 920 670mm

Wheel diameter: 8400 6500 8400 6500 5400 8700 6750 8700 6750 8400 6500 8400 6500 5400 8700 6750 8700 6750 B-A A-A B-C A-C C-C B-A A-A B-C A-C B-A A-A B-C A-C C-C B-A A-A B-C A-C 1590 1220 1800 1200 1220 1660 1420 1580 1220 1590 1220 1800 1200 1220 1660 1420 1580 1220 1010 980 1100 900 850 1010 850 1010 980 1010 980 1100 900 850 1010 850 1010 980

Wheel diameter: 10000 8500 10000 8500 10000 8500 10000 8500 B-A A-A B-C A-C B-A A-A B-C A-C 1740 1680 1470 1560 1740 1680 1470 1560 1090 940 980 870 1090 940 980 870

Wheel diameter:

Liquid filled transformers 9

Technical data

HV [kV]

Uk [%]

Power [kVA]

NLL [W]

LL (75C) [W]

losses comb.

L appr. [mm]

W appr. [mm]

H oil weight appr. appr. [kg] [mm]

total weight appr. [kg] 2650 2520 2740 2750 2650 2520 2740 2750 Wheel 3030 3080 3210 3340 3030 3080 3210 3340 Wheel 3880 3640 3610 4140 4050 3640 3610 4140 Wheel 4530 4590 4530 4590 Wheel

LWA [dB(A)]

1000 10 6 1000 1000 1000 1000 20 6 1000 1000 1000 1000 Wheelbase (D): 1250 10 6 1250 1250 1250 1250 20 6 1250 1250 1250 1250 Wheelbase (D): 1600 10 6 1600 1600 1600 1600 20 6 1600 1600 1600 1600 Wheelbase (D): 2000 10 20 Wheelbase (D): 6 6 2000 2000 2000 2000 3100 2100 3100 2100 1070mm 21000 21000 21000 21000 A-A A-C A-A A-C 2070 1960 2070 1960 1290 1140 1290 1140 2040 1900 2090 1950 (E): 870 870 870 870 200mm 80 70 80 70 width: 40mm 2600 2600 1700 1700 2600 2600 1700 1700 820mm 20000 17000 20000 17000 20000 17000 20000 17000 B-A A-A B-C A-C B-A A-A B-C A-C 1940 1990 1930 1980 1940 1990 1930 1980 1160 1270 1240 1160 1160 1270 1240 1160 2040 1860 1760 1800 2170 1910 1810 1850 (E): 900 680 640 750 945 680 640 750 160mm 76 76 66 66 76 76 66 66 width: 40mm 2100 2100 1320 1320 2100 2100 1320 1320 820mm 15400 13000 15400 13000 15400 13000 15400 13000 B-A A-A B-C A-C B-A A-A B-C A-C 1900 1880 1960 1880 1900 1880 1960 1880 1180 1170 1250 1180 1180 1170 1250 1180 1760 1810 1750 1730 1810 1860 1800 1780 (E): 640 600 605 620 640 600 605 620 160mm 75 75 65 65 75 75 65 65 width: 40mm 1700 1700 1100 1100 1700 1700 1100 1100 820mm 13000 10500 13000 10500 13000 10500 13000 10500 B-A A-A B-C A-C B-A A-A B-C A-C 1770 1780 1700 1900 1770 1780 1700 1900 1080 1100 1120 1220 1080 1100 1120 1220 1740 1630 1800 1600 1790 1680 1850 1650 (E): 610 500 550 510 610 500 550 510 160mm 73 73 63 63 73 73 63 63 width: 40mm

Wheel diameter:

Wheel diameter:

Wheel diameter:

Wheel diameter:

Above data are only examples to give an overview of possible standard transformers. Transformers can be optimized with respect to capitalised losses for optimization of Total Cost of Ownership (TCO).

10 Liquid filled transformers

Distribution transformers offered by ABB Liquid filled distribution transformers: up to 72,5 kV, single phase and three phase, ground mounted, pole mounted or pad mounted. Dry transformers: Open Wound, Vacuum Cast Coil, RESIBLOC. Transformers for special applications like: Railway application, Marine: propulsion and distribution, Carrier Vessel Nuclear, Rectifier Transformers, Variable Speed Drive, Excitation Transformers,

HVDC Converter, Windmills, Autotransformers, Grounding/Earthing Transformers, Neutral Earthing Reactors, Current Limiting Reactors, Arc Furnace, Booster Transformers. Services offered by ABB distribution transformers Environmental Services PCB Elimination Services, Installation and Commissioning, Training, Testing and maintenance, Retrofits, Revamping and up-grading, Spare parts procurement, Technical information available from www.abb.com/transformers.

Liquid filled transformers 11

Contact us

www.abb.com/transformers

We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction in whole or in parts is forbidden without ABBs prior written consent. Copyright 2010 ABB All rights reserved.

2451PL024-W2-en. Edition 04.2010

ABB Sp. z o.o. Branch in Lodz 67/93 Aleksandrowska Str. 91-205 Lodz, Poland Phone: +48 42 29 93 000 Fax: +48 42 29 93 232

Note: