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  • AL4 & DPO Transmission Rebuild Manual

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    ihavenoname2012
    58K views72 pages
    This is a copy of the stripdown and rebuild manual for the AL4 and DPO type automatic gearobx fitted to various renaults, peugeots and citroens.

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    AL4 & DPO transmission rebuild manual

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    This is a copy of the stripdown and rebuild manual for the AL4 and DPO type automatic gearobx fitted to various renaults, peugeots and citroens.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    58K views72 pages

    AL4 & DPO Transmission Rebuild Manual

    Uploaded by

    ihavenoname2012
    This is a copy of the stripdown and rebuild manual for the AL4 and DPO type automatic gearobx fitted to various renaults, peugeots and citroens.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 72
    GEARBOX PRESENTATION : AL4 AUTOACTIVE AUTOMATIC GEARBOX .. 1—General 2- Identification 3 Summary of operated components 4 ~ Position : needle thrust bearings, friction washers, adjusting shims 5 — Description : clutch assemblies E1 and E2, brake F1 6 ~ Presentation : special tools PRECAUTIONS TO BE TAKEN : AL4 AUTOACTIVE AUTOMATIC GEARBOX 1 General 2 Transporting and storing the gearbox 3— Components to be systematically changed FITTING : AUTOMATIC GEARBOX ON REPAIR BENCH . 1— Recommended tools 2. Fitting the support to the gearbox DISMANTLING : CONVERTER HOUSING SIDE 4 — Recommended tools 2 Removing DISMANTLING ~ RE-ASSEMBLY : OIL PUMP 1— Dismantling 2.-Re-assembly REMOVE - REFIT : DIFFERENTIAL AND SECONDARY LINE BEARINGS .. 1— Recommended tools 2 Secondary line bearings 3 = Differential bearings DISMANTLING : REAR HOUSING SIDE 1— Recommended tools. 2- Removing DISMANTLING ~ RE-ASSEMBLY : CLUTCH ASSEMBLIES E1 AND E2 . 4/— Recommended tools 2- Dismantling 3-Re-assembly 4~ Clearance checks 2 12 13 20 20 22 22 25 28 28 3 31 37 39 REMOVE - REFIT : INTERNAL SELECTOR CONTROL 4 — Recommended tools 2—Removing 3 - Refitting DISMANTLING ~ RE-ASSEMBLY : EPICYCLIC GEAR TRAINS 1 — Recommended too's 2 Dismantiing 3-Refiting REFITTING : REAR HOUSING SIDE 4 — Recommended tools 2—Refiting 3— Checking the clearance of the input shaft REFITTING : CONVERTER HOUSING SIDE 1— Recommended tools 2-Refitting OVERHAUL : HYDRAULIC VALVE BLOCK . 1 — Presentation 2- Cross sections 3~ Spring identification 4— Removing the hydraulic valve block 5 — Dismantting the hydraulic valve block 6 ~ Reassembling the hydraulic vaive block 7 Refitting the hydraulic valve block ‘8 ~ Adjusting the internal selector control (roller blade) 42 42 43 46 47 a7 43 51 52 52 54 - 59 59 63 64 69 70 PRESENTATION : AL4 AUTOACTIVE AUTOMATIC GEARBOX 1- GENERAL (1) torque converter, (2) oll pump. (3) double epicyctic gear train, (4) primary shat (6) output shaft (©) differential. (7) clutch E1. (8) clutoh E2. (9) disc brake F1 (10) band brake F2. (11) band brake F3. (12) supply hub. ‘The AL4 automatic gearbox weighs approximately «70 kg with oll and converter + 57 kg without ol and without converter eae 4 we

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