Emulsion Materials - Potential Causes of Wastages

Man Material Measurement

Spillage by Accident

Total Receipt v/s Actual

Oil Seperation

Recipe Santity

Weighing Balance Calibration

Wastages in bag

Input v/s Output

Usage of Lumps Prolong storage Load Cell Recipe(with/without Rework) Sample Wastage

Emulsion Wastage in Kitchen

Leakage of Emulsion from inline

Bucket Filter Cleaning

CCP Filter Cleaning High Rh - sticking to Bags 7 Step Cleaning Material Addition to Liquivator Strainner Cleaning

Env ironment

Methods

Machines

Cream- Potential Causes of Wastages

Man Material Measurement

S pillage by A ccident Q uality Loss ( Throw n) Improper S queezing of P B C andy spillages

Burning abov e 55 D eg S ticking to tank w allls Recipe S antity

Weighing Balance C alibration Input v /s O utput C ream % C alibration

High C ream Wastage

C hangeov er C leaning O v erfilling S ticking to P B C ream % C heck M ethod Loading to tank Wastage in cutting P ump Breakdow n Rew ork G eneration O v erflow from M esh Leakages Tank & C ream E quipment

Env ironment

Methods

Machines

Rework - Potential Causes of Wastages

Man Material Measurement

Spillage by Accident High Laminate bits Quality Loss ( Rework Thrown) Sticking to wrapped candes Wastages in bag

Total Receipt v/s Actual

Weighing Balance Calibration

Input v/s Output

Storage & Usage of chips Wastage of rework with Laminate bits Spillage during Defoiling Spillage during Storage Load Cell Recipe(with/without Rework) Sample Wastage 7 Step Cleaning Spillage during Loading Pump Jamming Leakage of Rework from inline Bucket Filter Cleaning CCP Filter Cleaning Strainner Cleaning

Rework Wastage

Prolong Storage

High Rh

Env ironment

Methods

Machines

Sugar - Potential Causes of Wastages

Man Material Measurement

Spillage by Accident High Dust particles Spillage ( Pulverisor)

Load Cell Calibration

Total Receipt v/s Actual

Sugar Unloading ( Truck) Metal Particles Wastage in bag

Syrup Brix to Kf Variation

Weighing Balance Calibration

Load Cell Recipe(with/without Rework) Evaporation loss of syrup in reactor Sample Wastage Usage of Sugar Lumps

Leakage of Syrup from inline Bucket Filter Cleaning CCP Filter Cleaning

High Sugar Wastage in Kitchen

Sugar Addition to conche High Rh, sticking to bags 7 Step Cleaning Sugar Adddition to reactor Strainner Cleaning Pulverisor Wastage

Env ironment

Methods

Machines

Liq Glucose - Potential Causes of Wastages

Man Material Measurement

Load Cell Calibration Leakage during connection to tank Volatile Matters Spillage by Accident Total Receipt v/s Actual Syrup Brix to Kf Variation LG Brix to Kf Variation LG Tank Calibration

Strainner Cleaning Evaporation loss of syrup in reactor Load Cell Recipe(with/without Rework) Sample Wastage Evaporation loss 7 Step Cleaning Leakage of Syrup from inline Bucket Filter Cleaning CCP Filter Cleaning LG Line Leakage LG Pump and Outside Leakages

High LG Wastage in Kitchen

Env ironment

Methods

Machines