2
CONTENTS
1
Introduction.......................................................................................................4
2
Process overview..............................................................................................6
2.1
Facilities..................................................................................................7
2.1.1
Onshore..........................................................................................8
2.1.2
Offshore.........................................................................................9
2.2
Main Process Sections...........................................................................12
2.2.1
Wellheads....................................................................................12
2.2.2
Manifolds/gathering.....................................................................12
2.2.3
Separation....................................................................................13
2.2.4
Gas compression..........................................................................14
2.2.5
Metering, storage and export.......................................................15
2.3
Utility systems.......................................................................................16
3
Reservoir and Wellheads................................................................................17
3.1
Crude oil and Natural gas......................................................................17
3.1.1
Crude Oil.....................................................................................17
3.1.2
Natural Gas..................................................................................18
3.1.3
Condensates.................................................................................19
3.2
The Reservoir........................................................................................19
3.3
Exploration and Drilling........................................................................21
3.4
The Well................................................................................................24
3.4.1
Well Casing.................................................................................25
3.4.2
Completion..................................................................................26
3.5
Wellhead...............................................................................................27
3.5.1
Subsea wells................................................................................29
3.5.2
Injection.......................................................................................30
3.6
Artificial Lift.........................................................................................30
3.6.1
Rod Pumps...................................................................................31
3.6.2
Downhole Pumps.........................................................................31
3.6.3
Gas Lift........................................................................................32
3.6.4
Plunger Lift..................................................................................33
3.7
Well workover, intervention and stimulation........................................33
3.8
Unconventional sources of oil and gas..................................................35
3.8.1
Extra Heavy Crude......................................................................35
3.8.2
Tar sands......................................................................................36
3.8.3
Oil Shale......................................................................................36
3.8.4
Coal, Coal Gasification and Liquefaction....................................37
3.8.5
Methane Hydrates........................................................................37
3.8.6
Biofuels........................................................................................38
3.8.7
Hydrogen.....................................................................................38
4
The Oil and Gas Process.................................................................................40
4.1
Manifolds and Gathering.......................................................................42
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