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3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models

Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

89

7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7)


7.1. IP/GAUGE LIST, P. 1

Figure 89

IP/Gauge List

S08315

90

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

7.2. WARNING LIGHT LIST, P. 2


CHAPTER 7

WARNING LIGHTS LIST

IP WARNING LIGHTS

WARNING LIGHT TITLE

SIGNAL PATH

SENSOR LOCATION

RANGE INHIBITED FUEL FILTER ENGINE ENGINE (YELLOW LED) (RED LED) ( )

TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TRUCK ABS CTRLR/DRIVE TRAIN J1939/CLUSTER TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER TRLR ABS CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER DISCRETE NOT ON DATA BUS SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TRUCK CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS DISCRETE NOT ON DATA BUS SYSTEM CTRLR/DRIVE TRAIN DISCRETE NOT ON DATA BUS TRANSFER CASE SNOW VALVE FWD RR AXLE RR RR AXLE SWITCH TRANSMISSION SWITCH FUEL FILTER SURGE TANK WASHER BOTTLE TURN SIG SW SWITCH BRK RESEVOIR FUEL FILTER

BRAKE PRESSURE BRAKE FLUID TRAC CTRL CHECK TRANS TRAILER ABS WASHER FLUID (LEFT TURN) AIR BAG WATER IN FUEL COOLANT LEVEL CHECK ELECT SYS PARK CRUISE ABS (RIGHT TURN) WAIT TO START FASTEN BELTS (HIGH BEAM IND) COLD AMB PROTEC RETARD OVERHEAT CHECK AC AUTO NEUTRAL ALTERNATOR PTO/THROTTLE OPTIMIZED IDLE SNOW VALVE FR AXLE DIFF LOCK RR AXLE DIFF LOCK MESSAGE WAIT PTO CONVERTER TEMP TOUCHLOC RELEASE PARK FLUID FR AXLE ENGAGED ( P )

CNA

29SEP03

ADDED FR AXLE ENGAGED.

58928U

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H

09AUG00

AE08-52371

02

Figure 90

Warning Light List

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

91

7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P. 3

Figure 91

Warning Lights Controlled by Engine, Transmission, ABS Controller

S08315

92

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7

ENG OIL PRESS & TEMP, SPEEDOMETER, TACH, VOLTMETER & WATER TEMP GAUGE CIRCUITS

REFER TO CONSOLIDATED ENGINE/VEHICLE CONTROLLER DIAGNOSTICS MANUAL EGES-175 (DT466), EGES-190 (V8-AVNT), FOR CIRCUIT DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:

ENGINE OIL PRESSURE GAUGE ENGINE OIL TEMPERATURE GAUGE SPEEDOMETER GAUGE TACHOMETER GAUGE WATER TEMPERATURE GAUGE

CHK

DATE

CHANGE PRODUCTION RELEASE.

REV
A

PEC 16JAN01

REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE 20JUN00 AE08-52371

SHEET 04

Figure 92 Circuits

Engine Oil Pressure and Temp, Speedometer, Tach, Voltmeter and Water Temp Gauge

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

93

7.5. IP/GAUGES AND WARNING LIGHTS GAUGE CLUSTER, P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 7

IP / GAUGES & WARNING LIGHTS GAUGE CLUSTER

* W/ MXT

GAUGE CLUSTER (1500) PANEL LIGHT DIMMER CH8_10 15A A28 18TN A5AL(+) 20YL A5AM(-) 20LTGN *A5AL(+) 18YL *A5AM(-) 18LTGN J1939 SHIELD 6 *A28-G 18WH A28-G 18WH A28A 16TN A50 20YL SYSTEM CONTROLLER (1600) *A11-G 10WH GROUND 5A F1 F19 HEADLIGHT ENABLE 9 14 E1 CAB FUSE BLOCK (1012) CH2_12 DRIVETRAIN J1939 DATA LINK CH2_06,07A G2 H2 F2 CAB FUSE BLOCK (1011)

PANEL LT DIM O/P GND BATTERY +

1 2 3

A62 18DKBL

DRIVETRAIN J1939+ DRIVETRAIN J1939-

4 5

SYSTEM GND SW IGN

7 8

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

31MAR09

ADDED MXT EFFECTS

61817B

U00JXP9
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

52778H

10AUG00

AE08052371

005

Figure 93

IP/Gauges and Warning Lights Gauge Cluster

S08315

94

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

7.6. AIR PRESSURE INPUT CIRCUIT, P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 7

AIR PRESSURE INPUT CIRCUIT

PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING * W/ MXT

SYSTEM CONTROLLER (1600) CAB / DCM (1800) A9H 20GY A40 20GY A40A 20GY A6H 20GY *A85B 20GY A9V 20GY A4 B9V 18GY B9VC 18GY B6HB 18GY A B C

PRIMARY AIR TRANSDUCER (1811)

ZERO VOLT REFERENCE PRIMARY AIR SENSE

3 15

C12 B2

B40 18GY B40A 18GY B6H 18GY B9VE 18GY B6HA 18GY

SECONDARY AIR SENSE

16

SECONDARY AIR TRANSDUCER (1812) A B C

SWITCHED SENSE CMD (5V)

B3 B10

27 13

AIR APPLICATION TRANSDUCER (1822) SYSTEM CONTROLLER (4004) 13 PASS THRU (1701-17) J40F 18GY A40F 18GY C2 B40F 18GY B9VF 18GY B6HC 18GY A B C

AIR BRAKE APP

AIR SYSTEM PRESSURE GAUGE WIRING W/ HYD BRAKES

SYSTEM CONTROLLER (4004) ELECTRONIC REF GROUND SPLICE PACK (4830) LOGIC GND 5V OUT 26 27 J6A 18GY 5V REF SPLICE PACK (4820) J9A 18GY J9EA 18GY J6BA 18GY FWD CHASSIS / DASH (4301) 1 2 3 M9A 18GY M6A 18GY M40 18GY A B C AUX AIR TRANSDUCER (8505)

SYSTEM CONTROLLER (1600)

PASS THRU (1701-3) J40FA 18GY

DCM (1800) & (1805) *A99W 16PL A99W 18VT

B6

B40G 18GY

AUX AIR SENSE

15

A40 20GY

C12

* W/ MXT

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

31MAR09

ADDED MXT EFFECTS

61817B

U00TRH2
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

52778H

21JUN00

AE08052371

006

Figure 94

Air Pressure Input Circuit

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

95

7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7

Figure 95

Axle Temperature, FWD Rear and Rear Axles, Gauge Input Circuit

S08315

96

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P. 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 7

FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS

FUEL GAUGE INPUT CIRCUIT (SINGLE TANK)

SYSTEM CONTROLLER (4004)

FUEL SENDER

J36A 18TN J9A 18GY SENSOR RESISTANCE FULL - 29 TO 37 OHMS EMPTY - 234 TO 246 OHMS

ZERO VOLT REF

26

J9G 18GY

ZERO VOLT REF SPLICE / *ELECTRONIC GROUND SPLICE (4830)

DASH / CENTER CHASSIS (9714 / 9700)

D8

B11

FUEL TANK LOCATION DEPENDENT

N36A 18TN A ZERO VOLT REF SPLICE (8802) C B N9 18GY *N9 18GY N9B 18GY N36 18TN * W/ MXT N9A 18GY

A RIGHT GAUGE FUEL SENDER (9101)

A LEFT FUEL SENSOR (9100)

DIFFERNTIAL LOCK WARNING LAMPS DASH/CENTER CHASSIS (9700) J49A 18GY J11-GJ 10WH J11-GA 14WH C12 N49A 18GY N10-G 14WH CENTER/REAR CHASSIS (9800) 8 R49A 18GY R10-GB 18WH R49-GA 18WH

PASS THRU (1701) G 19

RR AXLE DIFF LOCK (9815)

A49F 18GY

A B

C6

N49-G 18WH

A49E 18GY

GND (4006) D1

CHASSIS GND SPLICE PACK (8803)

R49-G 18WH 7 R49 18GY

E D

A49D 18GY

20

J49B 81GY

N49B 18GY

WARNING LIGHTS (1555)

A49C 18GY

F REAR AXLE DIFF LOCK (9814) C OPTIONAL WARNING LIGHT ADAPTOR (1040)

F1

5A

F29
A1

CAB FUSE BLOCK (1013)

13K 16PK

B A

E1

A13FB 10PK

IGNITION FEED CAB FUSE BLOCK (1013) CH02_13

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

31MAR09

ADDED MXT EFFECTS

61817B

U00JXP9
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

52778H

10AUG00

AE08052371

008

Figure 96

Fuel Gauge Input Circuit (Single Tank) Differential Lock Warning Lamps

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

97

7.9. GAUGES AND WARNING LIGHTS FUEL FILTER HEATER AND WATER IN FUEL LIGHTS, P. 9

Figure 97

Gauges and Warning Lights Fuel FilterHeater and Water in Fuel Lights

S08315

98

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

7.10. GAUGES AND WARNING LIGHTS PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP. GAUGE, P. 10

Figure 98

Gauges and Warning Lights Park Brake Light and Transmission Oil Temp. Gauge

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

99

7.11. GAUGES AND WARNING LIGHTS AMMETER, P. 11

Figure 99

Gauges and Warning Lights Ammeter

S08315

100

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

7.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12

Figure 100

Engine Oil Temperature Gauge With Caterpillar

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

101

7.13. FRONT AXLE ENGAGEMENT WARNING LAMP, P. 13

Figure 101

Front Axle Engagement Warning Lamp

S08315

102

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

8. LIGHTS (CHAPTER 8)
8.1. BACKUP LIGHTS, P. 1

Figure 102

BackUp Lights

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

103

8.2. LIGHT SYSTEMS CLEARANCE, MARKER, AND PARK, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

LIGHT SYSTEMS - CLEARANCE, MARKER AND PARK

NOTE: 1. HEAD LIGHT SWITCH IS PART OF GAUGE CLUSTER SEE CHAPTER 7 FOR CLUSTER WIRING 2.* W/ MXT

LEFT FRONT MARKER & TURN LIGHT

RIGHT FRONT MARKER & TURN LIGHT

LEFT FENDER TURN LIGHT

RIGHT FENDER TURN LIGHT

LEFT GUIDE POST LIGHT (8150)

A B

M58H 16GN M58-GA 16WH

M58J 16BN M58-GB 16WH GROUND ADAPTER #2 (8801)

RIGHT GUIDE POST LIGHT (8151) A B

POST LIGHT

M58B 14BN

GROUND ADAPTER #1 (8800)


M11-G 12WH

POST LIGHT

M58B 14BN

*BACK-UP LIGHT T/S SPLICE (4810)


SYSTEM CONTROLLER (4007)

12 13
J58AA 14BN *J11G 12WH

11
J57A 16OR

FORWARD CHASSIS (4301)

J56AA 16OR J58A 14BN

J56A 16OR

GND (4006) J11-GJ 10WH

C
SYSTEM CONTROLLER (4008)

J57AA 16OR BACK-UP LIGHT T/S SPLICE/* COMBINATION T/S (4810 / *4850) (LEFT) J56J 16OR J56J 16OR COMBINATION T/S (4850)

BACK-UP LIGHT T/S SPLICE (4810) (RIGHT TURN)

BACK-UP LIGHT T/S SPLICE (4810) (BACKUP)

BACK-UP LIGHT T/S SPLICE (4810) (BACKUP)

*BACK-UP LIGHT T/S SPLICE (4810)

BACK-UP LIGHT T/S SPLICE (4810) (BACKUP)

J71A 180R

J56BC 16OR

COMBINATION T/S (4830 / *4850 (RIGHT)

J57B 16OR

J56B 16OR J56B 16OR J68B 14BN J11-GA 14WH

J57BC 16OR

J57J 16OR

J71A 180R

B6

A2

A5
*N56 16OR

B7

C6

C9

C10

A1

A4

CENTER CHASSIS (9700)

*N10-GA 14WH

N57 14OR

N56 14OR N68 14BN N10-G 12WH

N56J 16OR

CH8_12
CHK DATE CHANGE REV REFERENCE DRAWN NAME

CNA1

31MAR09

ADDED MXT EFFECTS

61817B

U00JXP9
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

N57J 16OR

*N71 16OR

N71 14OR

59756E

22AUG00

AE08052372

002

Figure 103

Light Systems Clearance, Marker, and Park

S08315

104

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

8.3. LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P. 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

LIGHT SYSTEMS - CLEARANCE, MARKER, PARK, TAIL, TURN, & STOP LAMPS

HEADLIGHT SWITCH IS PART OF GAUGE CLUSTER SEE CHAPTER 7 FOR CLUSTER WIRING. W / LIGHTED MIRRORS * W/ MXT ELECT SYSTEM CONTROLLER / * BOOSTER CONN (1601) H CAB GND (1852)

W/SUNSHADE 2 9 ROOF/IP (2000)

D58-GC 18WH

A11-G 10WH

A58S 18BN

A58S 18BN

A86M 18LTGN *A86M* 18LTGN


A58L 18BN

*A63-GA 18WH

A63-GA 20WH A58L 18BN

D58T 18BN

TO RADIO CONN CH3_08

D58-GL 18WH

D58H 18BN

SUNSHADE (2007)

58-GA 18WH A58S 18BN 58-GF 18WH 58-GE 18WH 58-GD 18WH

ROOF/IP (2000)

ELECT SYSTEM CONTROLLER (1601) H CAB GND (1852)


A11-G 10WH A58L 18BN

58-GC 18WH

A63-GA 20WH

A58L 18BN

58F 18BN

58-GB 18WH 58C 18BN

A86M 18LTGN

RADIO CONN CH3_08

58A 18BN

58E 18BN

ROOF/IP (2000)

58D 18BN

B A

B A

B A

B A

B A

D58-GA 18WH D58H 18BN

CLEARANCE LIGHT (524)

CLEARANCE LIGHT (523)

CLEARANCE LIGHT (522)

CLEARANCE LIGHT (521)

CLEARANCE LIGHT (520)

D58-GJ 18WH

D58-GH 18WH D58P 18BN

D58-GF 18WH D58N 18BN

D58-GE 48WH D58M 18BN

D58R 18BN

BA

BA

BA

BA

RIGHT CLEARANCE (2006)


CHK DATE

MID RIGHT MARKER MIRKER (2004) (2005)

LEFT MARKER (2003)

LEFT CLEARANCE (2002)


DRAWN NAME

CHANGE

D58-GD 18WH D58L 18BN

BA

REV

REFERENCE

CNA1

31MAR09

ADDED MXT EFFECTS

61817B

U00JXP9
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

52778H

25AUG00

AE08052372

Figure 104

Light Systems Clearance, Marker, Park, Tail, Turn and Stop Lamps

S08315

58B 18BN

003

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

105

8.4. LIGHT SYSTEMS TURN SIGNAL AND STOP SWITCHES, P. 4

Figure 105

Light Systems Turn Signal and Stop Switches

S08315

106

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

8.5. DOME LIGHT, MAP LIGHT, P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

DOME LIGHT, MAP LIGHT

GND (1852)

CAB FUSE BLOCK (1011) C4


10A

SYSTEM CONTROLLER / * BOOSTER CONN (1601) C

GND (1852)

CAB FUSE BLOCK (1011) C4


10A

A11-G 10WH

F12 D4 A63E 18DKBL


A63D 18DKBL A63-GA 18WH

SYSTEM CONTROLLER / * BOOSTER CONN (1601) C


A63E 18DKBL

F12 D4 A63M 18DKBL

GND (1552)

A11-G 10WH

A11-GF 16WH

A63P 18DKBL

A11-GF 16WH

11

10
D11-GF 16WH D63D 18DKBL

6
D63E 18DKBL

ROOF (2000) CONSOLE/ ROOF (2502)

11

10

DRIVERS SIDE CTSY LIGHT (1553)

C11-GF 16WH C63D 18DKBL

C63E 18DKBL

W/ COURTESY LIGHT * W/ MXT

11 10 DOME LAMP (2116)

ROOF (2000) D63-GA 18WH

11

10

ROOF (2000) D63-GA 18WH

D63D 18DKBL D63E 18DKBL

D63D 18DKBL D63E 18DKBL

A11-GDV 18WH

A63N 18DKBL

ROOF (2000)

A11-GDW 18WH

A63D 18DKBL

A63-GA 20WH

A11-GDX 16WH

PASS SIDE CTSY LIGHT (1554)

D63L 18DKBL

D63M 18DKBL

D11-GF 16WH

D63-GH 18WH

D63N 18DKBL D63C 18DKBL

DOME LIGHT * W/ MXT B DOME / READING LT COMPASS/ TEMP (2117)

D63J 18DKBL D63C 18DKBL

REAR DOME LIGHT (2115)

D11-GF 16WH

REAR DOME B LIGHT (2115)

D63-GH 18WH

D63L 18DKBL

D B REAR DOME LIGHT C D CONSOLE/ ROOF (2502)

CONSOLE/ ROOF (2502)

REAR DOME LIGHT

TRAVEL CREW CAB CONSOLE/ROOF (2502) MAP LIGHT B C D

EXTENDED CAB CONSOLE / ROOF (2502)

CONSOLE/ROOF (2502) B C D

C11-GF 16WH C63D 18DKBL

C63-GE 18WH

C63-GE 18WH

C63E 18DKBL

B DOME LIGHT W/ PREMIUM TRIM

DOME LAMP (2116) W/STD TRIM &CB


REV REFERENCE DRAWN NAME

B C F DOME/READING COMP/TEMP (2117) W/PREMIUM TRIM

DOME/READING COMP/TEMP (2117) W/PREM TRIM & CB

CHK

DATE

CHANGE

CNA1

31MAR09

ADDED MXT EFFECTS

61817B

U00JXP9
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

52778H

25AUG00

AE08052372

005

Figure 106

Dome Light, Map Light

S08315

C63E 18DKBL

MAP LIGHT

C11-GF 16WH C63D 18DKBL C63E 18DKBL

C11-GF 16WH C63D 18DKBL

D63K 18DKBL

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

107

8.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6

Figure 107

Dome Light, Map Light (Cont.)

S08315

108

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

8.7. FOG LIGHT AND WORK LIGHT, P. 7

Figure 108

Fog Light and Work Light

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

109

8.8. HEADLIGHTS, P. 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

HEADLIGHTS

DIMMER
LO BEAM HI BEAM

ELECT SYSTEM CONTROLLER BROWN (4007)

FTP TURN SIGNAL SWITCH (1810)

J52A 14YL

J11-G 12WH
J53A 14YL

J11-GJ 10WH

GROUND STUD (4006)

DCM CONN (1800)

A7

A8

A4

A4

A5

B5

M11-G 12WH

M52B 14YL

M53 14YL

B102A 20YL

FWD CHASSIS/ DASH (4301)

B52A 20YL

DCM CONN (1800)

A7

A8

A4

M11-GD 12WH
M53A 14YL M53B 14YL

GROUND ADAPTER (8801)


A102A 20YL A52A 20YL

GROUND ADAPTER (8800)

M11-GB 14WH

B 20
HIGH BEAM

M11-GA 14WH

M52C 14YL

M52D 14YL

21

A9H 20GY

A9V 18GY

B52A 20YL

B52A 20YL

LEFT HEADLIGHT T/S HARNESS (8001)

RT HEADLIGHT T/S HARNESS (8000)

NOTE: 1. HEADLIGHTS CONTROLLED BY SWITCH ON GAUGE CLUSTER THROUGH DRIVETRAIN J1939 DATA LINK AND CLUSTER HEADLIGHT ENABLE PIN (SEE CH7_05 FOR GAUGE CLUSTER WIRING)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

31MAR09

ADDED R/D NO AND

61817B

U00JXP9
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

FLASH TO PASS

ZERO VOLT REF

SYSTEM CONTROLLER (1600)

DESCRIPTION TO CONN 1600

52778H

10AUG00

AE08052372

008

Figure 109

Headlights

S08315

110

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

8.9. AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

AUX HEADLIGHTS, AUX PARK, AUX TURN

RIGHT FRONT T/S LEFT FRONT T/S PARK LIGHTS HEADLIGHTS-LOW

B C H D

J57AA 16OR J56AA 16OR J58A 14BN J53LO 14YL 32 J64AB 16YL
*J53A 14YL

BACKUP LIGHTS T/S SPLICE PACK/ (LEFT - 4810)

BACKUP LIGHTS T/S SPLICE PACK (RIGHT - 4810)

HEADLIGHTS-HI SYSTEM CONTROLLER BROWN (4007)

G
J52HI 14YL

SYSTEM CONTROLLER (4004)

J64C 16YL M1-C2 86 M2-F2 86 AUX LOWBEAM RELAY (4002) J64-GA 18WH M2-D2 30

M1-A2 AUX HIBEAM RELAY (4002) 30

CENTER CHASSIS CONN (9714) J68B 14BN B7


J57A 16OR

M1-B1

87 M1-C1
J52B 14YL J64HI 14YL

M1-A1

M2-F1
J64-G 18WH

M2-E1
J53B 14YL

GROUND (4005) *J52A 14YL

GROUND (4006)

J11-GJ 10WH

FWD CHASSIS/ DASH (4301) AUX FWD/ DASH (4305)

13

J11-G 12WH

11 12

J64LO 14YL

M57B 16OR

M52B 14YL M53B 14YL

M11-G 12WH

M56B 16OR

*M53 14YL

J58AA 14BN

GROUND ADAPTER (8800)

M11-GB 14WH

*M11-GB 14WH M56C 16OR


M11-GD 12WH

M52C 14YL M53A 14YL M11-GF 14WH *M56B 16OR

M58B 14BN

A C LEFT HEADLIGHT TURN SIGNAL (8001)

B D E

M58C 14BN

M58D 14BN M52D 14YL GROUND ADAPTER (8801)


M11-GE 14WH M64LO 14YL M56D 16YL M57D 16LTGN

E A C M11-GA 14WH B RIGHT HEADLIGHT TURN SIGNAL (8000)

M53B 14YL

*M11-GA 14WH *M57B 16OR


M58F 14BN

M57C 16OR

M64HI 14YL

SNOW PLOW (8102)


CHK DATE CHANGE REV

* W/ MXT E
NAME

REFERENCE

DRAWN

CNA1

31MAR09

ADDED MXT EFFECTS

61817B

U00EDL2
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

J56A 16OR

87A

85

85 M2-D1

87

87A

52778H

22JUN00

AE08052372

009

Figure 110

Aux. Headlights, Aux. Park, Aux Turn

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

111

8.10. PANEL LIGHTS, P. 10

Figure 111

Panel Lights

S08315

112

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

8.11. RXT EXTERIOR LIGHTING, P. 11


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RXT EXTERIOR LIGHTING

LICENSE PLATE LAMP (9987) ID LIGHT BAR

LICENSE PLATE LAMP

CH8_12

R10-G 12WH

R57 14OR

R10-G 18WH

FLARE LAMP (9988) FLARE LAMP (9989) 2 R68 18BN R10-G 18WH R68 18BN R10-G 18WH 2 1

FLARE LAMP (9990) 2 1 R68 18BN R10-G 18WH

R68 18BN

R68 18BN

R68 18BN

R56 14OR

R71 14OR

R68 14BN

FLARE LAMP (9991) R68 18BN R10-G 18WH 2 1

TAIL/TURN/ STOP LAMP (9992) 3 2 1 R68 18BN R10-G 18WH R68 18BN R10-G 18WH

TAIL/TURN/ STOP LAMP (9993) 3 2 1

BACKUP LAMP (9995) 1 3 R10-G 18WH R71 18OR

BACKUP LAMP (9996) R10-G 18WH R71 18OR 1 3

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

UOOAXPC
RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


DATE PART NO. SHEET

59918L

22DEC05

AE08-52372

11

Figure 112

RXT Exterior Lighting

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

113

8.12. TAIL, TURN, AND STOP LAMPS, P. 12


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

LIGHT SYSTEMS- TAIL, TURN, AND STOP LAMPS

CH8_02

* W/ MXT

N56J 16OR

N57J 16OR

N10-GC 16WH

N10-GD 16WH

N56 14OR

N10-GA 12WH

N10-G 14WH

N10-GA 12WH

N68 14BN

C 2 12 1 3 REAR / CENTER CHASSIS (9800) *N10-GA 14WH


R57 14OR

R56 14OR

R10-G 12WH

R71 14OR

N71 14OR

N57 14OR

CH8_02 *N56 16OR

R68 14BN

*N68 14BN

*N71 16OR *N57 14OR

CH8_02

RXT / MXT EXTERIOR LIGHTING SCHEMATICS R56 14OR CH8_11,13 R10-G 12WH R68 14BN

STOP TAIL AND TURN (9303) R57 14OR R71 14OR C B E A S57B 14LTGN S68C 14BN S10-GC 14WH S71C 14LTBL

RXT / MXT EXTERIOR LIGHTING SCHEMATICS

CH8_11,13

C B E A

LEFT TAIL LIGHT (71)

RIGHT TAIL LIGHT (72)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

31MAR09

ADDED MXT EFFECTS

61817B

U00AXPC
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

59918L

22DEC05

AE08052372

012

Figure 113

Tail, Turn, and Stop Lamps

S08315

114

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

8.13. MXT EXTERIOR LIGHTING, P. 13


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 8

MXT - EXTERIOR LIGHING


RIGHT RED RIGHT RED 2 RIGHT WHITE

LICENSE PLATE #1 &R68L1 16BN

RIGHT MARKER LIGHT

LICENSE PLATE #1 &R68L2 16BN

R68RM 16BN R10-GRM 16WH

1
R10-GRR1 16WH R10-GRR2 16WH R10-GRW 16WH R68RR1 16BN R68RR2 16BN

SPK2 MKR LIGHT POWER R68-SP5 14BN R68-SP6 14BN R68 14BN

A B C

R571 16OR

LEFT MARKER LIGHT

R57 14OR R71 14OR

E D
R10-GLM 16WH

R71RW 16OR

R572 16OR

R68LM 16BN R56 14OR

STOP TAIL AND TURN (9303) CH8_12

MARKER LIGHT 1 R68ML1 16BN R10-ML1 16WH MARKER LIGHT 2 R68ML2 16BN R10-ML2 16WH MARKER LIGHT 3 R68ML3 16BN R10-ML3 16WH

&R71BA 16OR &R10-GBA 16WH

R10-GLW 16WH

SPK 1 GROUND
R10-GLR1 16WH R68LR1 16BN R10-GLR2 16WH R68LR2 16BN *R68LP 16BN *R10-LP 16WH R561 16OR R562 16OR

R71LW 16OR

F E D A R10-SP4 14WH R10-G 12WH R10-SP2 14WH

BACK UP ALARM

* W/ MILITARY & W/ CIVILIAN LICENSE PLATE POWER

LEFT RED

LEFT RED 2

LEFT WHITE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

31MAR09 -

INITIAL RELEASE

61817B

310615
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

61817B

23DEC08

AE08052372

013

Figure 114

MXT Exterior Lighting

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

115

9. CHASSIS ACCESSORIES (CHAPTER 9)


9.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 9

AIR DRYER AND HEATED DRAIN VALVE

FROM PRIMARY IGNITION RELAY CH02_14

J13E 14PK

F1-E3

20A F1-F3

MINI FUSE BLOCKS (4001)

J11-GJ 10WH

GND (4006)

J11-GA 14WH

J39B 16GY

J39A 16GY

C8

B12

C6

DASH/CENTER CHASSIS (9700)

N10-G 14WH

(8803) CHASSIS GND SPLICE PACK

N39-G 18WH

N39 18GY

HEATED DRAIN VALVE (9001)**

A B

N39-GC 16WH

N39C 16GY

AIR DRYER (9900)*

**note: L-(9001) R-(9002)

CAVITY A N39/18GY N39A/18GY

CAVITY

*note: R-(9900) L-(9900A)

CAVITY

CAVITY

N39-G/18WH N39-GA/18WH

N39C/16GY N39B/16GY

N39-GC/16WH N39-GB/16WH

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00EDL2 PEC CNA 16JAN01 24AUG02 PRODUCTION RELEASE. F1-E3 WAS F1-F3 A B P54304U 56507K
RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


DATE PART NO. SHEET

P52778H

21JUN00

AE08-52373

01

Figure 115

Air Dryer and Heated Drain Valve

S08315

116

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2

Figure 116

Antilock Brake System (ABS), Air

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

117

9.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3

Figure 117

Antilock Brake System (ABS), Air, Traction Control

S08315

118

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4


CHAPTER 9

ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC

REAR HARNESS (9800)

1
R94N 18BN R94M 18BK

1 2 3 4 5 WABCO HYD ABS ECU GREEN (9512) WABCO HYD ABS ECU GRAY (9511) 6 7 8 9 10 WABCO HYD ABS ECU BLACK (9510) 11 12 PUMP ASSY (9509)
N94Z 16BK N94AC 16BN N94AE 16LTBL N94AF 16GY N94AH 16GY N94AJ 16YL N94AP 16BL N94AR 16VT N94AS 16TN

14 13

SEE CH09_05 SEE CH09_05

N94AB 16OR N94AA 16GY

2 3 4 5

8 12 4 2 11 10 1 5 13
MODULATORS (9507)

SEE CH09_05 SEE CH09_05

R94P 18BK R94R 18BN

15 16

N94AK 16DKBL N94AL 16YL

6 7 8 9 10 11 12

10

11

12

A
N94AT 16DKBL N94AM 16GY N3A(+) 18DKBL N94AN 16OR N94AU 16YL N94AD 18GY N94-G 14GY N3A(-) 18GY N94T 18GY N94W 18GY N94S 14GY N94Y 18GY N94V 18GY N94U 14GY

N94M 12GY N94-GA 12GY

A
N94P 12GY

N94-GB 10GY

GND (9508)

SEE CH02_04

SEE CH02_04

N94N 12GY

DASH/CENTER CHASSIS (9700)

A3

A6

A8

A7

B1

B3

B2

B5

B
J94HS 12GY

CHASSIS/DASH HYD ABS (4910)

J94-GHA 14WH

J94-GHB 12WH

SEE CH09_05

SEE CH09_05

SEE CH09_05

SEE CH09_05

F1-B3 5A 25A

SEE CH09_06

SEE CH09_06

SEE CH09_06

SEE CH09_06

J94-GHC 12WH

J94HM 18GY

J94HD 18GY

J94HT 18GY

J94HX 18GY

J94HV 18GY

J94HP 18GY

J94HN 18GY

J94HU 18GY

J94H 12GY

F2-H4 100A

J94GH 10WH J14H 4RD

GND (4005)

CH02_14 FROM PRIMARY IGNITION RELAY

J13E 14PK

F1-E3

F1-A3

F2-G4 F2-E4

J14J 10RD

MINI FUSE BLOCK (4001)

MEGAFUSE

JKP

12MAY03

REMOVED CKT J94HJ & N94AV

58928S

U00EDL2

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H

21JUN00

AE08-52373

04

Figure 118

Antilock Brake System (ABS), Hydraulic

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

119

9.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5

Figure 119

Antilock Brake System (ABS), Hydraulic (Cont.)

S08315

120

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6


CHAPTER 9

ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC

TO ABS ECU
SEE CH09_04
J94HS 12GY

ONLY WITH EXHAUST BRAKE OR AUTOMATIC TRANSMISSION

J94HP 18GY

SEE CH09_04

SEE CH09_04

IGNITION SPLICE PACK (4840)

J94HE 16GY

M2-G1
R10-4
86

J94HV 18GY

J94HX 18GY

SEE CH09_04

85

R10-5
87 86

87

M2-J1

87A

M2-G2
J94-GHF 18WH 87A 30

HYD MODULATOR RELAY (4003)

30

85

R10-1 M2-J2 ABS EVENT RELAY (4002)


J94HH 18GY J94HC 14GY

R10-2
J94-GHD 18WH

MINI FUSE BLOCK (4001) 30A

F2-F4

F2-E4 23
ABS WARN LAMP

13
HYD ABS EVENT
J14J 10RD

SYSTEM CONTROLLER (4004) 100A


J14H 4RD

MEGAFUSE

GND (4005)

J94-GH 10WH

JKP

12MAY03

ADDED CKT J94HP.

58928S

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H

10AUG00

AE08-52373

06

Figure 120

Antilock Brake System (ABS), Hydraulic (Cont.)

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

121

9.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL HEATER N/WARN LIGHTS, P. 7
CHAPTER 9 TWO SPEED AXLE SWITCH W/MANUAL TRANSMISSION AND I6-HEUI FUEL HEATER N/WARNING LIGHTS

I6-EGR ENGINES SYSTEM CONTROLLER (4004) 2 SPEED AXLE SWITCH ZERO VOLT REF 18 J93 18TN XMSN/DASH CONN (4705) C K93 18TN

A C

26

J9A 18GY

J9X 18GY ZERO VOLT REF (4830)

K93G 18TN

2 SPEED AXLE BOOT CONN (7103)

I6-HEUI ENGINES SYSTEM CONTROLLER (4004) 2 SPEED AXLE SWITCH ZERO VOLT REF 18 J93 18TN XMSN/DASH CONN (4705) C K93 18TN

A K93G 18TN C

26

J9A 18GY

J9X 18GY

K31GC 18WH

ZERO VOLT REF (4830)

2 SPEED AXLE BOOT CONN (7103)

MOUNTED ON I6-HEUI ENGINE

GND (4006) FUEL HEATER RELAY (4002)


J19-G 18WH
M1-J4 M1-G3

MINIFUSE BLOCK (4001) MAXIFUSE BLOCK (4000) J14F 8RD J14M 10RD F2-E3 J19 16GY F2-G3 20A F2-H3

J13AS 18PK

IGNITION SPLICE (4840)

85

M1-J3

87

86
M1-G4

87A

30

M1-H3

J19A 16GY

J19-GA 16WH

GND (4006)

FUEL HEATER (4030)

FUEL HEATER (4030)

A C

J19A 16GY

J19-GA 16WH

CNA

12SEP03

ADDED I6-HEUI ENGINE.

58774T

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 07

P52778H

10AUG00

AE08-52373

Figure 121

Two Speed Axle Switch With Manual Transmission and I6 HEUI Fuel Heater N/Warn Lights

S08315

122

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.8. BRAKE SYSTEM, HYDRAULIC, P. 8

Figure 122

Brake System, Hydraulic

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

123

9.9. FUEL TRANSFER PUMP, P. 9

Figure 123

Fuel Transfer Pump

S08315

124

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

BACK OF CAB BODY BUILDER & TRAILER STOP, TAIL, MARKER

*J14RA 16RD R6-1 30

J14RA 18RD

R6-5 86

BODY, TRAILER MARKER & TAIL LAMP RELAY (4003)

87 87A
J14R 10RD

R6-2 85

J58B 18GY

17

R6-4 MINI FUSE BLOCK (4001) J68E 12BN C B J56J 16OR J57J 16OR F2-E1 LEFT TURN STOP (4850)

SYSTEM CONTROLLER (4004) J68F 12BN TRAILER SOCKET CH9_12,13,27

20A F2-F1

*J68F 16BN

*J14R 12RD

*J68BB 16BN J57BB 16OR

J68BB 14BN J56BB 16OR J71BB 16OR

TRAILER SOCKET FUSES CH9_11

*J14T 12RD J14T 10RD

SYSTEM CONTROLLER BLUE (4008)

RIGHT TURN STOP (4850) BACKUP T/S SPLICE (4810)

CH9_10A

J58E 12BN

J14H 4RD 100A

J14M 10RD *J14M 12RD

MEGAFUSE

*J58BB 16BN J12BB 14LTBL J11-GBB 12WH


J11-GBG 12WH

J58BB 14BN

J11-GBR 18WH

MINI FUSE BLOCK (4001)

F2-A3 20A F2-B3


J14BB 14RD

BODY ACCESSORY RELAY (4003) R3-4 87A

20A F2-G1 F2-H1 GND STUD (4006) MINI FUSE BLOCK (4001)

*J58F 16BN J58F 12BN

TRAILER SOCKET CH9_12,13

87

R3-2 85

R3-1 30 R3-5 86 PASS THRU (1701) J12BA 18LTBL J12W 18LTBL LEFT TURN SPLICE PACK (4801) 13 A12M 16LTBL WHEELCHAIR LIFT RELAY CH9_35 ACCESSORY RELAY CH2_01

SYSTEM COTROLLER BROWN (4007)

C B

J56AA 16OR J57AA 16OR RIGHT TURN SPLICE PACK (4810) *J14SA 16RD J57BC 16OR

J56BC 16OR F1-H3 F1-H2* F1-G3 * F1-G2 15A CH9_10A J70BB 14OR

*J14S 12RD

J14S 10RD

R7-5

86

30

21

85

87

87A

J70BA 14OR

J70C 18GY

R7-2 R7-4

BODY AND TRAILER STOP LAMPS (4003)

J70BS 14OR

SYSTEM COTROLLER (4004)

R7-1

BODY ONLY

J14SA 18RD

MINI FUSE BLOCK (4001) BODY & SOCKET SOCKET ONLY

* W/ MXT
CHK DATE CHANGE REV REFERENCE DRAWN NAME

J70SB 12OR

J70SA 10OR

MINI FUSE BLOCK (4001) F2-B1 F2-A1 30A J70A 10OR

TRAILER SOCKET CH9_12,13,27

CNA1

31MAR09

ADDED MXT EFFECTS

61817B

U00EDL2
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

52778H

29JUN00

AE08052373

010

Figure 124

Back of Cab Body Builder and Trailer Stop, Tail, Marker

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

125

9.11. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10A
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

BACK OF CAB BODY BUILDER & TRAILER STOP,TAIL,MARKER

B/B CONNECTION (4450R) A CH9_10

B/B CONNECTION (4450AM/4450BF) P68BB 14BN A

B/B TURN STOP (4460BM) R68BB 14BN A

B CH9_10 C CH9_10 D CH9_10

P56BB 16OR P57BB 16OR P58BB 14BN

R56BB 16OR R57BB 16OR R58BB 14BN

C D

C EOF D

E CH9_10 F CH9_10 G CH9_10

P71BB 16OR P12BB 14LTBL P11-GBB 12WH

R71BB 16OR R12BB 14LTBL R11-GBB 12WH

F G

B/B CONNECTION (4450M) N68BB 14BN *N68BB 16BN N56BB 16OR N57BB 16OR N58BB 14BN *N58BB 16BN R71BB 16OR R12BB 14LTBL R11-GBB 12WH E B

C BOC

F * W/ MXT

B/B TURN STOP (4460R) A CH9_10 B CH9_10 C CH9_10

B/B TURN STOP (4460AM/4460BF) P56BC 16OR P57BC 16OR P70BB 14OR A B

B/B TURN STOP (4450BM) R56BC 16OR R57BC 16OR R70BB 14OR

A B

EOF

B/B TURN STOP (4460M) N56BC 16OR N57BC 16OR N70BB 14OR A

B BOC C

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

31MAR09

ADDED MXT EFFECTS

61817B

U00L788
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

59581V

21NOV05

AE08052373

10A

Figure 125

Back of Cab Body Builder and Trailer Stop, Tail, Marker

S08315

126

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.12. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

BODY BUILDER AND TRAILER TURNS,CENTER PIN ABS, CENTER PIN AUX

MINIFUSE BLOCK (4001) F2-A3 J14M 10RD F2-E3 25A F2-B3 J72 12OR J72-G 18WH

GND (4006) R3-1 30 TRAILER AUX CENTER PIN (4003) R3-4 CH9_12 J56T 12OR M2-A4 TRAILER LEFT TURN (4002) 30 M2-A3 86 W/ STANDARD TURNS (AMBER) 87A M2-C3 CH9_12,13 J56C 12OR SYSTEM LEFT TURN CONTROLLER SPLICE PACK BROWN (4810) (4007) J56H J56AA C 16OR 16OR J57H 16OR M2-F4 87 85 RIGHT TURN SPLICE PACK (4810) W/ EOF SOCKET & COMBO TURN STOP (RED) 30 M2-D4 M2-D3 86 SYSTEM LEFT COMBO CONTROLLER TURN STOP BLUE *J56J (4850) (4008) 16OR J56S J56K C 16OR 16OR J57K 16OR J57J 16OR B J57AA 16OR B J72A 12OR PASS THRU (1701-12)
J11-GH 8WH

R3-2 86

87A MINIFUSE BLOCK (4001) *J14T 12RD J14T 10RD F2-G2 15A F2-F2 F2-E2 F2-C2
J57T 12OR

87

85 R3-5 J72B 18OR

FROM AUX SWITCHES CH09_18,19 J56-GH 18WH

F2-H2

*J56-GH 16WH

15A F2-D2 30A

87

85 M2-C4

J14H 4RD

MEGAFUSE 100A J73J 16LTBL

CH3_22

CH9_12,13 W/ EATON VORAD TRAILER RIGHT TURN (4002)

J57C 12OR M2-F3 87A

*J57-GH 16WH

J57-GH 18WH

RIGHT COMBO TURN STOP (4850)

J11-GW 18WH

CH9_12,13

J94BC 10GY

J72D 18OR R5-4 87A 87 R5-2 85 TRAILER ABS CENTER PIN (4003)

CENTER PIN DIODE CH9_38

30 R5-1 J94UA 12GY

86 R5-5

IGNITION SPLICE PACK (4840)

J13AV 18PK

* W/ MXT

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

31MAR09

ADDED MXT EFFECTS

61817B

U00JXP9
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

P52778H

09AUG00

AE08052373

Figure 126

Body Builder and Trailer Turns, Center Pin ABS, Center Pin Aux

S08315

*J11-GM 16WH

011

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

127

9.13. BODY BUILDER AND 7WAY TRAILER SOCKET BACK OF CAB SOCKET, P. 12
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

BODY BUILDER AND 7-WAY TRAILER SOCKET BACK OF CAB SOCKET


GREEN ABS TRAILER SOCKET 1(9780M) A TRAILER SOCKET N70F 10RD N68F 12BN RD

* W/ MXT J10A 10OR J68F 12BN

TRAILER SOCKET #1 (9715M) A *N70A 10OR *N68A 10BN

MINI FUSE BLOCK (4001) CH9_10

N70F 10RD N68F 12BN

*J70A 10OR *J68F 16BN

BN

TRAILER ABS CENTRE PIN (4003) CH9_11

J94BC 10GN *J94BC 10GY

N94F 10DKBL *N94A 10GY

N94F 10DKBL

BL

MINI FUSE BLOCK (4001) CH9_10 TRAILER LEFT TURN (4002) CH9_11 TRAILER RIGHT TURN (4002) CH9_11

TRAILER SOCKET #2 (9716F) J58F 12BN J56C 12OR A *N56A 10OR N58F 10BK N56F 10YL *N58A 10BN N57F 10LTGN *N57A 16OR N10F 8WH

GREEN ABS TRAILER SOCKET 2 (9779F) A N58F 10BK N56F 10YL BK

*J56C 12OR *J58F 16BN

YL

J57C 12OR *J57C 12OR

N57F 10LTGN

GN

TRAILER SOCKET GROUND FOC (9717M) TRAILER SOCKET #1 (9715M) A CH9_10 B CH9_10 C CH9_10 TRAILER SOCKET #2 (9716F) A B C N58A 10BK N56A 10YL N57A 10LTGN N10A 8WH

GREEN ABS TRAILER SOCKET GND (9778F) GREEN ABS TRAILER SOCKET 1 (9780M)

N10A 8WH

WH

TRAILER SOCKET N70B 10RD N68B 10BN N94A 10DKBL RD BN BL

N70A 10RD N68A 10BN N94A 10DKBL

N70B 10RD N68B 12BN

A B C

GREEN ABS TRAILER SOCKET 2 (9779F) N58B 10BK N56B 10YL N57B 12GN A B C N58A 12BK N56A 12YL N57A 12GN N10B 8WH BK YL GN

TRAILER SOCKET GND FOC(9717M)

N10B 8WH GREEN ABS TRAILER SOCKET GND (9779F) BLACK AUXTRAILER SOCKET 1 (9781M) N70C 10RD N68C 12BN N57C 10LTGN BLACK AUX TRAILER SOCKET 2 (9782) N58C 10BK N56C 10YL N72C 12DKBL B A C C A B

WH

TRAILER SOCKET N70C 10RD N68C 12BN N57C 10LTGN

RD BN GN

TRAILER AUX SOCKET (9733M) CH9_11 J72A 12OR

N58C 10BK N56C 10YL N72C 12DKBL N10C 8WH

BK YL BL

N10C 8WH BLACK AUX TRAILER SOCKET GND(9783F)


CHK DATE CHANGE REV REFERENCE DRAWN NAME

WH

CNA1

31MAR09

ADDED MXT EFFECTS

61817B

U00JXP9
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

52778H

15NOV05

AE08052373

012

Figure 127

Body Builder and Trailer Socket Back of Cab Sockets

S08315

128

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.14. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY BUILDER, P. 13
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) AND BODY BUILDER

TRAILER SOCKET #1 (9715M) CH9_10 CH9_10 CH9_11 TRAILER SOCKET RD BN BL J10A 10RD J68F 10BN J94BC 10DKBL A B C N70D 10RD N68D 10BN N94D 10DKBL

TRAILER SOCKET 1 (9715) N70F 10RD N68F 10BN N94F 10DKBL A B C R70A 10RD R68A 10BN R94A 10DKBL

GREEN ABS TRAILER SOCKET 1 (9780M) A B C R70A 10RD R68A 10BN R94A 10DKBL

TRAILER SOCKET

RD BN BL

GREEN ABS TRAILER SOCKET 1(9780M) N70E 10RD N68E 10BN N94E 10DKBL A B C N70E 10RD N68E 10BN N94E 10DKBL

TRAILER SOCKET BOC & EOF

GREEN ABS TRAILER SOCKET 2 (9779F) N50E 10BK N68E 10YL N74E 10LTGN N10E 8WH GREEN ABS TRAILER SOCKET GND (9778F) A B C N50E 10BK N68E 10YL N74E 10LTGN N10E 8WH N58F 10BK N56F 10YL N57F 10LTGN R10R 8WH A B C

GREEN ABS TRAILER SOCKET 2 (9779F) R58A 10BK R56A 10YL R57A 10LTGN A B C R58A 10BK R56A 10YL R57A 10LTGN R10A 8WH BK YL GN WH

BK YL GN WH

TRAILER GROUND (9717)

R10A 8WH GREEN ABS TRAILER SOCKET GND (9778F) N10D 8WH

TRAILER SOCKET #2 (9716F) CH9_10 CH9_10 CH9_11 J58F 10BK J56C 10YL J57C 10LTGN A B C N58E 10BK N56E 10YL N57E 10LTGN INLINE TO BODY BUILDER LIGHTING (4450A) E F A N71BB 14OR N12BB 12LTBL R68 12BN

7 5 6 INLINE TO POLLAK RV STYLE TRAILER SOCKET (9998) TRAILER SOCKET GND FOC (9717M)

*J70A 10OR CH9_10 J70A 10RD J68F 10BN CH9_11 J94BC 10GY A B N70D 10RD N68D 10BN N94D 10GY A B C R70 10RD R68 10BN R94 10GY R94 12DKBL N57BC 14OR N56BC 14OR R10 10WH R58 10BK R56 10YL R57 10LTGN R10 8WH 3 4 1 2

* W/ MXT BRAKES TAIL LIGHTS IGNITION OR ELECTRIC BRAKE

TRAILER SOCKET #1 (9715M)

TRAILER SOCKET 1 (9715)

CH9_10

*J58F 16BN

TRAILER SOCKET #2 (9716F) J58F 10BK J56C 10YL J57C 10LTGN A B C

CENTER CHASSIS

GREEN ABS TRAILER SOCKET 2 (9779F) A B C

INLINE TO POLLAK RV STYLE TRAILER SOCKET (9998)

CH9_11

*J56C 12OR *J57C 12OR

N58D 10BK N56D 10YL N57D 10LTGN 10D 8WH

MARKER LIGHTS LT TURN

RT TURN TRAILER SOCKET GROUND (9724)

REAR CHASSIS TRAILER GROUND (9717)

TRAILER SOCKET GND FOC(9717M)


CHK DATE CHANGE REV REFERENCE

DRAWN

NAME

CNA1

31MAR09

ADDED MXT EFFECTS

61817B

U00EDL2
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

52778H

05JUL00

AE08052373

013

Figure 128

Body Builder and Trailer Socket End of Frame (EOF) Socket and Body Builder

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

129

9.15. AIR SOLENOID 4WAY PACK, P. 14

Figure 129

Air Solenoid 4Way Pack

S08315

130

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.16. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P. 15
CHAPTER 9 REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER

J14M 10RD

J14H 4RD

100A MEGA FUSE

STARTER STUD OR BATTERY BOX STUD

F2-E3

MINI FUSE 5A BLOCKS (4001)

FUSEABLE LINKS

F2-F3

SYSTEM CONTROLLER BLUE (4008) A

SYSTEM CONTROLLER (4004) 34 36 35 (-) 20GN (+) 20YL (+) 20YL (+) 20YL

(4320) FWD REMOTE POWER UNIT (4415) A M14B 4RD

10RS 10RS

BODY BUILDER DATE LINK

J14X 16RD

6 3 5 4

M14 20RD (+) 20YL

6 3 5
REMOTE POWER MODULE

6 5 4 3 2 1 120 OHM
N14C 4RD

TERMINATING RESISTOR *

(-) 20LTGN J11-GQS 14WH

(-) 20LTGN J11-GQS 20WH

4 2 1

(-) 20GN

J11-GPN IF FWD AND REAR PRESENT FORWARD OF CAB POWER MODULE CENTER/REAR (4411) N14A 4RD R14 4RD RPM POWER (4411B) 6 5 4
REMOTE POWER MODULE

10RS

J59F 16GY J11-GQR 14WH J14W 16RD

J11-GPM 14WH REMOTE/SOLENOID POWER UNIT (4410) 5 4

GND (4005)

RPM POWER (4412) (4410B) N14 16RD 6 5


AIR SOLENOID 7-PACK

(4410C) 6 5 4 3 2 1 (-) 20LTGN (+) 20YL N10-GM 14WH N59 14GY N14 16RD

(4410D) 6 5 4

(4410E) 6 5 4 N14B 16RD

(4410H)

(4410M) N14B 16RD 6 5 4 3 2 1

TERMINATING RESISTOR * 120 OHM

N1(-) 20LTGN N1(+) 20YL N10-GM 14WH N59 14GY

4 3 2 1

3 2 1

3 2 1

(-) 20LTGN (+) 20YL N10-GP 14WH N59B 14GY

(-) 20LTGN (+) 20YL N10-GP 14WH N59B 14GY

REMOTE POWER MODULE

3 2 1

UNDER CAB

BACK OF CAB

END OF FRAME

IF PRESENT LOCATED BOC 6 6 5


REMOTE ENGINE SPEED CONTROLLER PACK

NOTE 1: EACH LOCATION MAY CONTAIN 2 MODULES

*NOTE: MUST HAVE TERMINATING RESISTOR BLOCK/COVER ON LAST MODULE IN CHAIN INDIVIDUAL WIRE NAMES WILL VARY AND DEPEND ON NUMBER OF REMOTE POWER MODULES PRESENT. PIN 1, PIN 2, PIN 3, PIN 4, PIN 5, PIN 6, N59x N10-Gx N x (+) J1939 (+) YL N x (-) J1939 (-) GN N x (S) J1939 SHIELD N14x

5 4 3 2 1

4 3 2 1

CNA

12SEP03

SWAPPED GN AND YL.

58774T

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 15

P52778H

10AUG00

AE08-52373

Figure 130

Remote Power Units, Solenoid Packs, Remote Engine Speed Controller

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

131

9.17. CHASSIS ACCESSORIES, P. 16

Figure 131

Chassis Accessories

S08315

132

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.18. AIR SUSPENSION, P. 17

Figure 132

Air Suspension

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

133

9.19. AUX. TRAILER, ACC CONTROLLED, P. 18

Figure 133

Aux. Trailer, Acc Controlled

S08315

134

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.20. AUX. TRAILER, BTRY CONTROLLED, P. 19

Figure 134

Aux. Trailer, Btry Controlled

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

135

9.21. LIFT AXLES (NON-STEERABLE), P. 20

Figure 135

Lift Axles (Non-Steerable)

S08315

136

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.22. LIFT AXLES (STEERABLE), P. 21

Figure 136

Lift Axles (Non-Steerable)

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

137

9.23. AIR ACTUATED PARK BRAKE, P. 22

Figure 137

Air Actuated Park Brake

S08315

138

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23


CHAPTER 9 ANTILOCK BRAKE SYSTEM (ABS), WABCO AIR

SYSTEM CONTROLLER (4004) AUTO TRACT CONTROL (4951) ABS ECU POWER (4003) GROUND SUD (4005) J94AW 18GY J94-GA 12WH F2-G4 10A 15A MINI FUSE F2-E4 BLOCK (4001) F2-F4 F2-H4 J94AB 14GY J94AA 14GY B 25 WABCO AIR ABS DASH CONN (4900)

2
85

R10-2

D C

R10-5
86 87

RW94WZ 18BL

RW94WX 18BN

R10-1
87A 30

R10-4

REAR HARNESS (9800)

J94A 14GY

SEE CH09_24 SEE CH09_24 SEE CH09_24 SEE CH09_24

RV94WL 18BK RV94WM 18BN RV94WS 18BK RV94WT 18BN

13 14 15 16 23 24

N94WL 16GY N94WM 16GY N94WS 16GY N94WT 16GY N94WX 18GY N94WZ 18GY N94WU 16GY N94-G6 16WH N94WW 16GY N94WN 16GY N94-G7 16WH N94WR 16GY

1 2 3 4 5 6 7 8 9 10 11 12 WABCO ABS ECU BLACK (9514) WABCO ABS ECU GREEN (9515) WABCO ABS ECU GRAY (9513)

1 2 3 4 5 6 7 8 9 10 11 12 N94AA 14PK N94AB 14PK

N94-GA 12WH

N94AC(+) 18GY CENTER CHASSIS (9700) C3 C4

SEE CH09_24 SEE CH09_24 SEE CH09_24

RV94WU 18BL RV94G6 18GN RV94WW 18BN RV94WN 18BL RV94G7 18GN RV94WR 18BN

20 21 22

N94AE(-) 18GN N94AE(+) 18YL

SEE CH09_24 SEE CH09_24 SEE CH09_24

17 18 19

N94AC(-) 18GY J94AW 16GY N94A-G1 14WH N94A-G2 14WH

10

11

12

N94WA 18GY N94WD 18GY N94WE 18GY N94WG 18GY N94WH 18GY N94WJ 18GY N94WK 18GY N94-G3 18WH N94WB 18GY N94-G4 18WH

J1708 SPLICE (4820) J1939 (9520A)

DASH/CENTER CHASSIS (9700)

B1

B8

B4

A7

A8

A3

A6

B5

B3

B2

N94AY(+) A 18YL N94AY(-) C 18GN


N94AF(-) N94AF(+) 18GN 18YL

J94A-G3 18GY J94AWB 18GY J94A-G4 18GY

J94AWA 18GY J94AWD 18GY J94AWE 18GY

TERMINATING RESISTOR (9520B)

J94AWG 18GY J94AWH 18GY J94AWJ 18GY J94AWK 18GY

C
SEE CH09_24 SEE CH09_24 SEE CH09_24 SEE CH09_24 SEE CH09_24 SEE CH09_24 SEE CH09_24 SEE CH09_24 SEE CH09_24 SEE CH09_24

J1939 TO ENGINE (9520E)

NOTE 1: N94WD,N94WE & N94-G3; N94WA,N94WB & N94G4; N94WN, N94WR & N94G7 AND N94WU, N94WN AND N94-G6 ARE TWISTED TRIPLETS

CNA

12SEP03

CHANGED FORMAT

58774T

U00VTT1 55043Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 23

14DEC01

AE08-52373

Figure 138

Antilock Brake System, WABCO Air

S08315

J94AC(+) 18DKBL

J94AC(-) 18GY

120

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

139

9.25. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24


INTERNATIONAL TRUCK AND ENGINE CORPORATION
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9

ANTILOCK BRAKE SYSTEM (ABS), WABCO AIR

RIGHT FRONT WHEEL SPEED SENSOR

LEFT FRONT WHEEL SPEED SENSOR

LEFT REAR WHEEL SPEED SENSOR

RIGHT REAR WHEEL SPEED SENSOR

18BK

18BK

18BK

18BK

18BK

18BK

(8507)

18BK

(8506)

18BK

(9516)

(9517)

MK94AC 18BN

MK94AD 18BK

RV94WS 18BK

SEE CH09_23

SEE CH09_23

RV94WM 18BN

RV94WL 18BK

SEE CH09_23

14

15

FWD CHASSIS/ DASH (4301)

J94AWG 18GY

J94AWH 18GY

J94AWK 18GY

J94AWJ 18GY

SEE CH09_23

RV94WT 18BN

MK94AE 18BN

MK94AF 18BK

SEE CH09_23

SEE CH09_23

SEE CH09_23

SEE CH09_23

RIGHT FRONT MODULATOR VALVE (8509)

LEFT FRONT MODULATOR VALVE (8508)

RIGHT REAR MODULATOR VALVE (9519)

LEFT REAR MODULATOR VALVE

(9518)

RV94WU 18BL

3
MK94AL 14BL MK94AJ 14GN MK94AH 14BL

3
MK94AA 14GN

3
RV94WN 18BL RV94G6 18GN RV94WW 18BN

3
RV94G7 18GN

MK94AK 14BN

FWD CHASSIS/ DASH (4301F)

18

16

17

J94AWD 18GY

J94AWE 18GY

J94A-G3 18GY

SEE CH09_23

SEE CH09_23

SEE CH09_23

SEE CH09_23

SEE CH09_23

SEE CH09_23

SEE CH09_23

SEE CH09_23

SEE CH09_23

SEE CH09_23

SEE CH09_23

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA 28AUG02

REVISED MODULATOR VALVE WIRING.

56507K

U00VTT1
RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


DATE PART NO. SHEET

55043Z

19DEC01

AE08-52373

24

Figure 139

Antilock Brake System, WABCO Air

S08315

SEE CH09_23

NOTE 1: J94AWA,J94AWB & J94AG4 AND J94WD,J94WE & J94AB3 ARE TWISTED TRIPLETS.

J94A-G4 18GY

J94AWA 18GY

J94AWB 18GY

RV94WR 18BN

MK94AB 14BN

140

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.26. LIFT AXLES, WITH NONSTEERABLE FOR SS MODELS, P. 25

Figure 140

Lift Axles, With NonSteerable for SS Models

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

141

9.27. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26


CHAPTER 9 FUEL/WATER SEPARATER W/12VDC FUEL PREHEATER

IGNITION SPLICE (4840)

F2-G3 20A F2-H3

J19 16GY

M1-J3

87

100A

F2-E3

85

J14H 6RD

J14M 10RD

J13AS 16PK

M1-J4

86

MEGAFUSE

MINIFUSE BLOCK (4001)

FUEL HEATER RELAY (4002) M1-G3 J19-GC 16WH

GND (4005)

M1-G4
87A 30 J19F 16GY

M1-H3

J19-GB 16WH

B9

D7

CENTER CHASSIS (9700)

N19 16GY

N19A 16GY

A C N19-G 16WH

A C FUEL HTR EXT CAB (9108B)

FUEL HTR CONV. CAB (9108A)

CNA

12SEP03

CHANGED FORMAT

58774T

U00DLCK 55043Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 26

15DEC01

Figure 141

Fuel / Water Separator With 12VDC Fuel Preheater

S08315

N19-GA 16WH

AE08-52373

142

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.28. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27

Figure 142

Electronic Trailer Brake Accommodation

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

143

9.29. LECTRASHIFT ACCOMMODATION, P. 28

Figure 143

Lectrashift Accommodation

S08315

144

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.30. AUXILIARY 40 AMP CIRCUIT, P. 29

Figure 144

Auxiliary 40 Amp Circuit

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

145

9.31. HOURMETER, CUSTOMER MOUNTED PTO, P. 30

Figure 145

Hourmeter, Customer Mounted PTO

S08315

146

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.32. REMOTE START/ STOP, P. 31

Figure 146

Remote Start/ Stop

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

147

9.33. LIFT AXLE WITH 14RAR, P. 32

Figure 147

Lift Axle with 14RAR

S08315

148

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.34. LIFT GATE, P. 33

Figure 148

Lift Gate

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

149

9.35. LIFT AXLE MULTIPLEX, P. 34

ZERO VOLT REF

SYSTEM CONTROLLER (4004)


5V OUT
J6A 18GY J6H 18GY

J9A 18GY

12V IN

5V REF (4820)

GND (4830)

J9M 18GY

J61C 18GY

LOAD INDICATOR (9860)

N9M 18GY

N6H 18GY N61C 18GY

LOAD INDICATOR (9865M)


R6H 18GY

R9M 18GY

R61C 18GY

SUSPENSION TRANSDUCER (9830)

Figure 149

Lift Axle Multiplex

S08315

150

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.36. BODY BUILDER WHEELCHAIR LIFT INTERLOCK ELECTRICAL CONNECTION, P. 35

Figure 150

Body Builder Wheelchair Lift Interlock Electrical Connection

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

151

9.37. AIR PARK BRAKE INTERLOCK, P. 36


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AIR PARK BRAKE INTERLOCK

J44Y 16GY

TO IGN FEED CH2_14

AIR PARK BRAKE SOLENOID* (4905)

J44-GW 16WH

TO CHASSIS GROUND STUD CH2_09

NOTE: 1. PARK BRAKE CANNOT BE RELEASED UNTIL: A. IGN IS ON B. SERVICE BRAKE APPLIED

WITHOUT WHEELCHAIR LIFT

*NORMALLY CLOSED

J44Y 16GY

TO IGN FEED CH2_14

AIR PARK BRAKE SOLENOID* (4905)

J44W 16WH

TO WHEELCHAIR LIFT INTERLOCK CONN CH9_35

NOTE: 1. PARK BRAKE CANNOT BE RELEASED UNTIL: A. IGN IS ON B. SERVICE BRAKE APPLIED C. LIFT DOOR IS CLOSED

WITH WHEELCHAIR LIFT

*NORMALLY CLOSED

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00JRK1
RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


DATE PART NO. SHEET

59873Z

25OCT05

AE08-52373

36

Figure 151

Air Park Brake Interlock

S08315

152

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.38. HYDRAULIC ABS WABCO FULL POWER, P. 37


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

HYD ABS - WABCO FULL POWER


14H-FL 14GY ALTERNATOR +VE J10-GE 12WH DASH GND STUD (4006) A A4 J10-GF 12WH J10-GH 12WH MAXI FUSE (4000) 30A J10-GC 10WH DASH GND STUD (4005) WABCO HYD ABS (4922) * W/ MXT

HYD BRAKE CONTROL UNIT

FULL POWER CENTER CHAS BATTERY (9528) (4921) FUSE *N14AA B 14AA (4041B) 12RD PUMP MOTOR 14H N14AA 2 1 SUPPLY 12GY 10RD 12RD 30A A N10-GE 1 PUMP MOTOR 1 GND 12WH *N10-GE 12WH (9521) *ND90GE PUMP MOTOR 2 SUPPLY 16 18 19 17 N10-GH1 12WH N14AC 12RD N14AB 12RD 18WH N10-GF 12WH *N10-GH 12WH C A B D J14AB 12RD

PUMP MOTOR 2 GND SOLENOID VALVE GND SOLENOID VALVE SUPPLY

*N94-GE 18GN

*N94D-G 18BN

680

J14AC 12RD *WABCO ABS / HYD ABS (*4900 / 4910) BRAKE SWITCH (4037) J94BF 18GY J13A 18PK J94BG 18GY

F2-F4 30A MINI FUSE (4001)

27K

J10-GW 16WH

IGNITION LOW BRAKE FLUID

1 9

*N13A 18PK

B1 B5 B3

5A F1-B3

B A

REFERENCE GND BRAKE LIGHT SIG BRAKE FAIL

6 3 20 N70G 18GY

*N10GU 18WH N94A 18GY

FLUID LEVEL SWITCH (4038)

J10-GV 18WH

BRAKE SW

10

N94BF 18GY N13A 18PK N94BG 18GY

*N90D 18YL

B2

CH9_40

J94AB 18GY

F2-H4

*J10GU 18WH

J13AB 18PK

CENTER CHAS/DASH (*9700 / 9714) *N5C(+) 18YL N5C(+) 20YL *N3A(-) 18GY 26 31 N3A(-) 20GY

*N5C(-) 18GN N5C(-) 20GN *N3A(+) 18DKBL N3A(+) 20DKBL

14 CAN+ CAN15

DIAGNOSTIC B DIAGNOSTIC A

LR WHL SPD SENSOR LR WHL SPD SENSOR

28 23

N94MA 18BK N94NA 18BN N94RA 18BN N94PA 18BK CENTER CHAS/DASH (*9700 / 9714)

RR WHL SPD SENSOR RR WHL SPD SENSOR

27 22

RF WHL SPD SENSOR RF WHL SPD SENSOR

30 25

N94NB 18BK

A7 N94PB 18BN A8 J94P 18BN

LF WHL SPD SENSOR LF WHL SPD SENSOR

29 24

N94LB 18BK N94MB 18BN

A3 A6 J94M 18BN

CHK

DATE

CHANGE

REV

CNA1

31MAR09

ADDED MXT EFFECTS

61817B

Figure 152

Hydraulic ABS Wabco Full Power

B4 D2 J94A 16GY

J70G 18GY

33 M2-G1 M2-J1 85 87 DASH PASS THRU (1701) J94D 16GY F19 5A A28A 16PK 60 M2-H1 87A

SYSTE CONTROL (4004

HARD WIRED INDICATORS (1555) A C H F

86 J1939 CONN (9520E) CH02_07,7A M2-J2 BRAKE WARN LAMP RELAY

30 M2-G2

A94D 16GY A94B 16PK

CH02_04

REAR HARNESS (9800) 13 14 R94N 18BN R94R 18BN R94P 18BK DASH/FWD CHAS (4301) J94N 18BK 14 15 M94P 18BN M94L 18BK M94M 18BN M94N 18BK 1 18BK 2 18BK 1 18BK 2 18BK LEFT FRONT WHEEL SPEED SENSOR (8502) RIGHT FRONT WHEEL SPEED SENSOR (8503) R94M 18BK 1 18BK 2 18BK LEFT REAR WHEEL SPEED SENSOR (9911)

16 15

2 18BK 1 18BK

RIGHT REAR WHEEL SPEED SENSOR(9505)

J94L 18BK

6 7

REFERENCE

DRAWN

NAME

U00RRG4
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

50339N

25JAN06

AE08052373

037

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

153

9.39. CENTER PIN CIRCUIT, P. 38

Figure 153

Center Pin Circuit

S08315

154

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.40. FIFTH WHEEL CIRCUIT, P. 39

Figure 154

Fifth Wheel Circuit

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

155

9.41. HYDRAULIC POWER BRAKE WITH SAHR PARK BRAKES, P. 40


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

HYDRAULIC POWER BRAKE WITH SAHR PARK BRAKES

FULL POWER CONNECTOR (9521) FULL POWER CONN (9528) CH9_37 PARK BRAKE VALVE 1 4 ND44B 18GY DASH / CHASSIS (9714) PARK BRAKE SWITCH REFERENCE GROUND N44AA 18GY N90C 18GY C1 J44AA 18GY A90C 18GY DASH PASS THRU (1701) A44AA 18GY A90B 18GY ND90GE 18WH

HPB SUPPLY SOLENOID (9506) 2

PARK BRAKE SWITCH (1105) A

11

B3

A90D 18GY DASH GROUND STUD (IN CAB)

SAHR TRAVEL SWITCH (9777) N94-GE 18GN N90D 18YL B

FULL POWER CONN (9521) CH9_37

PARK BRAKE TRAVEL SENSOR

N44D 18BN

C SAHR CUT OFF SOLENOID (9778)

FULL POWER CONN (9521) CH9_37 PARK BRAKE VALVE 2 5 N44C 18RD

N94D-G 18BN

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

31MAR09

INITIAL RELEASE

61817B

360070
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

61817B

19FEB09

AE08052373

040

Figure 155

Hydraulic Power Brake with SAHR Park Brakes

S08315

156

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

9.42. AIR COMPRESSOR, P. 41


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

AIR COMPRESSOR

ECU (C70) A-CMP-R 14RD

CHASSIS CONNECTION (9700-C7) JCMPR 14WH COMPRESSOR RELAY (C50) 4 30

PASS THRU (1701- 68) AIRCP 12PK FUSE BLOCK (1013) CH2_01 COMPRESSOR CONNECTION (C6O) C8.30 18RD A

C1.1 18RD

C8.87 14RD

87A 1

3 5 C1.7 18PL 2 86 85 C1.2B 18BK

C1.2A 18BK

C1.2G 18BK

C1.2F 10BK GROUND

C1.2E 14BK AIR CPRSR GROUND

EXHAUST VALVE (C80)

C1.2C 18BK C1.8 18DKGN

DRIVER SIDE SENSOR (C40) C1.20 18BK C1.4 18YL C1.3 18OR C

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

31MAR09

INITIAL RELEASE

61817B

310615
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

61817B

15DEC08

AE08052373

041

Figure 156

Air Compressor

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

157

9.43. ELECTRIC AIR COMPRESSOR, P. 42


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

ELECTRIC AIR COMPRESSOR

BOOSTER CONNECTOR (1601) IP / DASH (1701-64) ESC RELAY DRIVER O/P A24C 16GY J24C 16GY M1-A4 30 POWER RELAY (4003) M1-A3 85 MINIFUSE BLOCK (4001) F1-E2 87A 87 M1-C3 86 M1-C4 J13W 14PK MULTIFEED TERMINAL / BUS BAR

M1-B3

FROM SECONDRY IGNITION RELAY (4003) CH2_14

J24B 16GY

J24C 16GY

F1-B2 5A

F1-A2

BATTERY

ELECTRIC AIR COMPRESSOR (117A-A)


N61B 16RD

4RD

ELECTRIC AIR COMPRESSOR MAGNETIC SWITCH RELAY

FUSIBLE LINK ELECTRIC AIR COMPRESSOR

8BK

12RD

8RD

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

28MAY08

INITIAL RELEASE

61384N

380061
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

61384N

17APR08

AE08052373

042

Figure 157

Electric Air Compressor

S08315

158

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

10. TRANSMISSIONS (CHAPTER 10)


10.1. ALLISON GEN4 LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10
PRIMARY IGNITION RELAY CH2_14

ALLISON GEN4 LCT TRANSMISSION OR (CONT) (ALLISON 1000, 2000, 2400)


BACKUP LAMP RELAY (WTEC) (4002) M1-D1
85 86

I6-EGR ENGINE WIRING SHOWN FOR V8 SEE CH6_04 ECM2 (6020)

J71#165 180R K92#141 18TN

M1-F2

IGNITION RELAY CH2_14

J13CW 10PK

J13S 14PK 10A


J13W 14PK

J71H 180R

30

87A

MINI FUSE BLOCK (4001) F1-E1

M1-F1

M1-D2

J71B 180R MINI FUSE BLOCK (4001) F1-B1 10A

F1-A1
F1-G2

F1-B1 PASS THRU CH9_22

J71J 180R

F1-E2

XMSN BULKHEAD (7350) 41 76 34 65 K92#176 18YL K92#134 18WH *K92#173 18DKBL 73 *K13M4 18YL K13#163 18YL
TRANSMISSION ECU (7151&R)

MINI FUSE BLOCK (4001)

10A
F1-H2

DASH / TRANS (4705) 13 K13#165 18TN *K92#165 18TN

PASS THRU AT DASH (1701) A92AG 18TN A92AF 18TN A123 18PK 10 9 35

J13M 18PK

K92#173 18LTBL K92#153 18YL K92#114 18GY *K92#174 18DKBL

53 63 14

COLUMN MOUNTED SHAFTER CONN (1828) CH10_01A

J44L 18GY J92#110 18TN *J92#142 18WH J92#128 18TN DASH / TRANS (*4705F3 / 4712F)

F W/WHLCHR LIFT C L92#142 18WH N/BODY BUILDER B

42

74 38 36 71 55

K92#174 18LTBL K92#138 18OR K92#136 18OR K92#171 18YL K92#155 18WH *K92#111 18OR

A110 18YL

37

J13S 14PK

87

BACKUP LAMP T/S SPLICE PACK / *CONN BODY LOCK (4810)

F1-E1 F1-A1

24 23

22 21 20

19 18 17 16 15

VIW C / *CONN BODY LOCK (7205M / *7906F) A B *K92#143 18DKBL CAB FUSE BLOCK (1012) C H E K92#105 18OR K92B101 18LTBL K92C103 18YL K92#143 18LTB

K92#103 18YL

3 43

11 77

K31#111 18OR K92#177 18LTGN K92#178 18WH K92#158 18LTGN K92#154 18TN K92#179 18PK K92#157 18WH K92#117 18LTBL *K92#117 18LTBL

14 11 10 9 8 7 6 4

K92#150 18PK K92#101 18TN *K92#101 18DKBL

50 5

78 58

K92#101 18LTBL

1 54 79 57 17

F G D

K92#123 18LTGN K92#145 18OR K47C125 18TN L47B125 18TN K47#125 18TN W/BODY BUILDER

23 45 K47#125 18TN 25

N/BODY BUILDER

51 33 52
NAME

K92#151 18WH K92#133 18YL K92#152 18LTGN

3 2 1

10 ECM2 (6021)
CHK DATE CHANGE REV REFERENCE

* W/ MXT
DRAWN

CNA1

31MAR09

ADDED MXT EFFECTS

61817B

U00DLCK
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

52778H

10AUG00

AE08052374

001

Figure 158

Allison GEN4 LCT Transmission or Allison 1000, 2000, 2400

S08315

TRANSMISSION

K92#103 18YL

L92B103 18YL

K92C101 18LTBL

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

159

10.2. ALLISON GEN4 LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1A


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

ALLISON GEN4 LCT TRANSMISSION OR (ALLISON 1000, 2000, 2400)

59 39

K48#159 18TN K8#139 18OR K47#160 18YL K47#140 18LTGN K92#180 18OR K92#120 18LTBL *K5+128 18YL

A B A

ENGINE SPEED SENSOR (7604) OUTPUT SPEED SENSOR (7600) TURBINE SPEED SENSOR (7607)

* W/ MXT

60 40

B A

80 20
TRANSMISSION ECU (7151&R)

28 8 69 9

K5#128 18YL K92#169 18GY

*K5-108 18GN K5#108 18GN

DRIVETRAIN J1939 CH02_07A ECM -VE (9260) K92-G 14TN *K92-G 14WH L92#110 14PK B N92-G 10WH N92A 10RD B N14-GA 10WH N14BB 10RD N14AZ A 10RD TRANS ECU FEED FUSE (9255) 10A B BATTERIES +

K92#109 18GY

*L92#110 18PK 10 70 K92#170 18PK

B ECM +VE (9261)

L92A110 18PK *K92#170 14PK

CLEAN BATTERY FEED (7104 / *6331F) A62-GC 18WH A92AG 18TN

COLUMN MOUNTED SHIFTER (1828)

SPLICE BLOCK (1003)

B H G

CH10_01

A92AF 18TN

A123 18PK A110 18YL

E F

D C
A92VA 16PK

A128D 18YL

A92VA 16PK 10A H1 F17 E1


A13AJ 10PK

A *A92VA 16PK C *A123 18PK D *A110 18YL B


SHIFTER (422/*422F)

A123 18PK A110 18YL A128D 18YL

C1

G1

IGNITION FEED CH2_13

*A128D 18YL
FELSTED PARK BRAKE (421)

A92AF 18TN 6 SYSTEM CONTROLLER (1600) A62-GC 18WH A92AG 18TN

B C A

* W/ MXT
DRAWN NAME

CHK

DATE

CHANGE

REV

REFERENCE

CNA1

31MAR09

INITIAL RELEASE

61817B

360070
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

61817B

18MAR09

AE08052374

01A

Figure 159

Allison GEN4 LCT Transmission or Allison 1000, 2000, 2400

S08315

160

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

10.3. TRANSMISSION, LCT WITH V8, P. 1B


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

TRANSMISSION, LCT W/V8

TRANS MODULE (7151)


L92#169 18GY L92#109 18GY L92-G 18WH

XMSN POWER & GND (6331F)

ECM NEGATIVE (9260)


N92-G 10WH N14-GA 10WH

BATTERIES

B B 69 9 70 10

N92A 10RD

A
L92A170 18PK L92#110 18PK L92#170 18PK

N14BB 10RD B 10A A

N14AZ 10RD

ECM POSITIVE (9261)

TRANS ECU FEED FUSE (9255)

L47B125 18TN

10

ECM2 (6021)

L92B103 18YL

TRANS/DASH CONN (4705F3)

TRANSMISSION ECU

VIW C (7206F)

3 43 50
L92#150 18PK

L92#103 18YL L92#143 18DKBL

L92C103 18YL

A B C

W/BODY BUILDER
L47#125 18TN L92#101 18DKBL L92#123 18LTGN L92#145 18OR L92#105 18OR L47C125 18TN

25 1 23 45 5

D E F G H

TRANS/DASH CONN (4705F3)


L92#165 18TN L71AA 18TN

BACKUP LAMP RELAY (WTEC) (4002)


M1-D1

FROM PRIMARY IGNITION RELAY CH2_14 BACKUP LAMP T/S SPLICE PACK (4810)
J71B 180R

85

86
M1-F2

65

87

M1-F1 M1-D2

87A

J71H 180R

30

MINI FUSE BLOCK (4001)

J71J 180R F1-B1 10A

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00VTT
RELEASE NO.

8600, ELECTRICAL CIRCUIT DIAGRAMS


DATE PART NO. SHEET

J13S 14PK

F1-E1

F1-A1

59929F

11OCT05

AE08-52374

01B

Figure 160

Transmission, LCT with V8

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

161

10.4. ALLISON MD TRANSMISSION, P. 2

Figure 161

Allison MD Transmission

S08315

162

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

10.5. ALLISON GEN4 MD TRANSMISSION (WTEC), P. 3

Figure 162

Allison MD Transmission (WTEC)

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

163

10.6. ALLISON MD TRANSMISSION (CONT.), P. 4

Figure 163

Allison MD Transmission (Cont.)

S08315

164

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

10.7. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5

Figure 164

Transmission, WTEC MD W/Auto Neutral

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

165

10.8. TRANSMISSION, WTEC WITH V8, P. 5A


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

TRANSMISSION, WTEC W/V8

TRANS MODULE (7151)


L92#111 18OR

XMSN BLKHD (7250)

11 55 74 71 36 52 33 51 76 80 20 31 37 16 77
L92#116 18DKBL L92A120 18DKBL L92#176 18YL 92A133 18YL L92#136 18OR L92#155 18WH

1 2
L92#174 18DKBL

8
L92#171 18YL

6 4
L92#152 18LTGN

5 9
L92#151 18WH

10 20
L92A180 18OR

13 14
L92#131 18YL

11
L92#137 18WH

12 15
L92#177 18LTGN

3
L92#112 18PK

TRANSMISSION ECU

12 54 58

16
L31#154 18TN

18
L92#158 18LTGN

19
L48#159 18TN

A B

59
L48#139 18OR

39

ENGINE SPEED SENSOR (7603M)

60 40

L47#160 18YL L47#140 18LTGN

A B

OUTPUT SPEED SENSOR (7605M)


W/AUTO NTRL (13AAZ)

34 45 63 17

L92#134 18YL L92#145 18OR L92#163 18YL L92#117 18DKBL W/AUTO NTRL (13AAZ) L92#142 18WH L92#141 18TN L92A117 18DKBL W/AUTO NTRL

1 6 12 11

TRANS/DASH CONN (4705F2)

42 41

L92#141 18TN

14

W/AUTO NTRL L17B 18TN

10

ECM2 CONN (6021)

25

L47#125 18TN

10

W/AUTO NTRL

L92#141 18TN

8
L5+128 18YL L5-108 18GN L5C(+) 18YL L5C(-) 18GN L5A(+) 18YL

28 8

12
L5A(-) 18GN

ECM2 CONN (6020)

13
L5B(+) 18YL

L5B(-) 18GN

K5T 18GN

K5S 18YL

J1939 XMSN (7801)


CHK DATE CHANGE REV REFERENCE DRAWN

DASH CONN (4103)

NAME

U00VTT
RELEASE NO.

8600, ELECTRICAL CIRCUIT DIAGRAMS


DATE PART NO. SHEET

59929F

09OCT05

AE08-52374

Figure 165

Transmission, WTEC with V8

S08315

TRANSMISSION

05A

166

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

10.9. TRANSMISSION, WTEC WITH V8, P. 5B


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

TRANSMISSION, WTEC W/V8

TRANS MODULE (7151)


L92#169 18GY L92#109 18GY L92-G 18WH

CLEAN BATT FEED (7104F)

ECM NEGATIVE (9260)


N92-G 10WH N14-GA 10WH

BATTERIES

B B 69 9 70 10

N92A 10RD

A
L92A170 18PK L92#110 18PK L92#170 18PK

N14BB 10RD B 10A A

N14AZ 10RD

ECM POSITIVE (9261)

TRANS ECU FEED FUSE (9255)

VIW A (7205M)

L92#103 18YL

L92B103 18TN

61

L92#161 18TN L92#157 18WH L92#124 18WH L92#105 18OR L92#164 18DKBL L92#162 18YL

57

24

D F G H

TRANSMISSION ECU

5 64 62

VIW C (7206F)

1 17

L92#101 18DKBL L92#117 18DKBL L92C103 18TN

A B C D E F G

43 42 45 30

L92#143 18DKBL L92#142 18WH L92#145 18OR L92#130 18WH

TRANS/DASH (4705F2)

BACKUP LAMP RELAY (WTEC) (4002)


J71#165 18TN M1-D1

FROM PRIMARY IGNITION RELAY CH2_14 BACKUP LAMP T/S SPLICE PACK (4810)
J71B 180R

13

85

86
M1-F2

65

L71#165 18TN

87

M1-F1

M1-D2

87A

J71H 180R

30

MINI FUSE BLOCK (4001)

J71J 180R F1-B1 10A

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00VTT
RELEASE NO.

8600, ELECTRICAL CIRCUIT DIAGRAMS


DATE PART NO. SHEET

J13S 14PK

F1-E1

F1-A1

59929F

09OCT05

AE08-52374

05B

Figure 166

Transmission, WTEC with V8

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

167

10.10. EATON AUTOSHIFT TRANSMISSION, P. 6


CHAPTER 10

EATON AUTOSHIFT

GND (6302)

EPL DATA LINK SHLD

EPL DATA LINK (+)

SHIFT SELECTOR

EPL DATA LINK (-)

SHIFT SELECTOR

SHIFT SELECTOR

SHIFT SELECTOR

SHIFT SELECTOR

SHIFT SELECTOR

POWER

GND

A1 AUTOSHIFT ECM (7900)

A2

A3

B1

B2

B3

C1

C2

C3

D1

D2

D3

E1

E2

E3

F1

F2

F3

AUTOSHIFT ECM POWER (7901)

K11-GAM 10WH

K14AW 10RD
K92DT20GN K92DUS 20SHLD K92AB 16TN K92DS+ 20YL K92AE 16TN L92AD 16TN K92Z 16TN K92AA 16TN

TRANS BACK-UP LIGHT SWITCH (7502) K71 16OR K71A 16OR A B

K92AC 16TN

XMSN/DASH (4705) 6 4 5 20 9 10 11 3 21 13 17 18 19

K14AW1 12RD

TRANS SPEEDO SENSOR (7609)

TRANS SPEEDO SENSOR (7609)

20SHLD

J14AW 12RD J71 18LTBL J71A 18PK J17C 18PK

J92AC 16TN

J92AE 16TN J92AD 16TN

J92AB 16TN

J92Z 16TN J92AA 16TN

20YL

20GN

B
K17E 18PK

K47A 18GY K47 18GY

SEE CH10_07

SEE CH10_07

SEE CH10_07

SEE CH10_07

SEE CH10_07

SEE CH10_07

SEE CH10_07

SEE CH10_07

SEE CH10_07

SEE CH10_07

MINI FUSE BLOCK (4001) F2-B4 30A MAXIFUSE BLOCK (4000) J14F 8RD J14V 12RD F2-A4

8 BACKUP SPLICE PACK (4810) ECM 2 (6020)

10 ECM 2 (6021)

K17G 18PK

ENG/TRANS CONN (7800) I6-HEUI

I6-EGR F1-B1

FROM PRIMARY IGNITION RELAY CH02_14

10A J13S 14PK F1-E1 F1-A1

MINI FUSE BLOCK (4001)

CNA

12SEP03

ADDED I6-HEUI TRANS SPEEDO SENSOR

58774T

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 06

P52778H

10AUG00

AE08-52374

Figure 167

Eaton Autoshift Transmission

S08315

K47 18GY K47 18GY

168

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

10.11. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7

Figure 168

Eaton Autoshift Transmission (Cont.)

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

169

10.12. EATON LIGHTNING TRANSMISSION, P. 8


CHAPTER 10

EATON LIGHTNING TRANSMISSION

G2

A4

F2

F1

DASH/TRANS (4713) BACKUP LIGHT (7503) B A K J H G F E A1 A2 A3 B1 B2 B3 C1


LIGHTNING ECM (7106)

H2

B4

F1 B1

A1

TRANS OIL TEMP SENSOR (7703)

2 1

(4001) K31-GD 16TN K31D 16TN

CENTER CHASSIS (9700) J71E 16OR J71D 16OR J3AB(-) 16GY J3AA(+) 16DKBL J14AA 16RD J11-GC 16WH J11-GB 16WH J13AA 16PK A4 N71 14OR

REAR CHASSIS (9800) 1

STOP TAIL & TURN (9303A) A

K71E 16OR K71D 16OR

R71 14OR

J1708/J1587 5V SPLICE (4820)

K14AA 16RD K3AA 16DKBL K11-GB 16WH K13AA 16PK K3AB 16GY K11-GC 16WH K5E(+) 18YL K5E(-) 18GN

D C B A

BOTTOM DASH GROUND (4005)

C2 C3 D1 D2 D3 E1 E2 E3 F1 F2 F3

K5D(+) 18YL K5D(-) 18GN

A B C 120 ohms

K47R 16GY K47S 16GY

A B

J1939 TRANS RESISTOR (7107) HDD OR (7801) V8/I6-EGR

EATON SPEED SENSOR (7612)

W/V8 OR I6-EGR ENGINES K5A(-) 18GN K5A(+) 18YL 8 7 DASH CONNECTION (4103)

K92EC 16TN K92EB 16TN K92EA 16TN

K5C(-) 18GN K5C(+) 18YL

K5B(-) 18GN K5B(+) 18YL

13 12 ECM 2 (6020)

SHIFTER JUMPER (7105) 10 B 9 C A W/CAT C10, C11, C12 & C13 ENGINES ECM 2 (6021) K5B(+) 18YL K5B(+) 18YL A B TRUCK SPEED SENSOR (7613)

ENG/TRANS (7800) SEE CH06_05 SEE CH06_05 K47 16GY K47A 16GY A B C SEE CH06_05 SEE CH06_05 K5AE 18GN K5U 18YL E D L47T 16GY L47U 16GY A B

TRUCK SPEED SENSOR (7613)

L5C(-) 18GN L5C(+) 18YL

CNA

12SEP03

CHANGED FORMAT

58774T

U00DLCK 55043Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 08

20DEC01

AE08-52374

Figure 169

Eaton Lightning Transmission

S08315

170

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

10.13. ALLISON HD TRANSMISSION, P. 9

Figure 170

Allison HD Transmission

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

171

10.14. ALLISON HD TRANSMISSION, P. 10


CHAPTER 10

TRANSMISSION, ALLISON HD

ECU "S" CONN BLACK (7204F)

TCM BULKHEAD CONN (7214)

TRANS/DASH (4705) J92#170 18TN J92#171 18TN

PASS THRU (4014)

SHIFT SELECTOR (420) A170 18OR A171 18LTGN A172 18DKBL A173 18YL A174 18TN A175 18LTGN A124 18PK A143D 18GY A136D 18PK A180 18DKBL A62L 18DKBL A186 18DKBL A188 18DKBL

PRIMARY SHIFT SEL DATA BIT 1 5 PRIMARY SHIFT SEL DATA BIT 2 6 PRIMARY SHIFT SEL DATA BIT 4 PRIMARY SHIFT SEL DATA BIT 8 PRIMARY SHIFT SEL PARITY 9 SELECTOR / MODE SWITCH INPUT 10 SENSOR POWER SELECTOR SHIFT SELECTOR BATT(-)FROM ECU 32 SHIFT SELECTOR BATT(+)FROM ECU SELECTOR / MODE SWITCH 14 16 3 7 8

L92#170 18TN L92#171 18TN L92#172 18TN L92#173 18TN L92#174 18TN L92#175 18TN L92#124 18TN L92D143 18TN L92D136 18TN L92#180 18TN

3 4 5 6 7 8 9 18 16 11

L92#170 18TN L92#171 18TN L92#172 18TN L92#173 18TN L92#174 18TN L92#175 18TN L92#124 18TN L92D143 18TN L92D136 18TN L92#180 18TN

1 2 3 4 5 7 8 19 18 9

44 43 42 36

A B C D E M N P R S

J92#172 18TN J92#173 18TN J92#174 18TN J92#175 18TN J92#124 18TN J92D143 18TN J92D136 18TN J92#180 18TN

40 39 38 33 41 37

FROM PRIMARY IGNITION RELAY CH02_14

U T V

J13W 14PK

A62-GD 18WH

GROUND (1003)

B L92#146 18TN L92#146 18TN F1-E2 10A J92#146 MINI FUSE 18TN BLOCK (4001) F1-H2 F1-G2

PANEL LIGHT BUSS BAR (1002)

IGNITION 4

12

12

VEHICLE SPEED 30

L47A157 18GY

40

L47A157 18GY

ENG/TRANS CONN (7800)

GENERAL PURPOSE IN 12 26 GENERAL PURPOSE IN 6 27

L92#169 18TN L92#163 18TN

23 20

L92#169 18TN L92#163 18TN

C B

VIW A (7205M)

NOTE: SEE CHAPTER 2 FOR DATA BUSS WIRING

CNA

12SEP03

CHANGED FORMAT

58774T

U00DLCK 57989M

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 10

19FEB03

AE08-52374

Figure 171

Allison HD Transmission (Cont.)

S08315

172

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

10.15. ALLISON HD TRANSMISSION, P. 11


CHAPTER 10

TRANSMISSION, ALLISON HD

ECU "T" CONN BLUE (7203)

XMSN BLKHD (7200)

SOLENOID SUPPLY (A,D,J) SOLENOID SUPPLY (B,E)

1 2

L92#102 18TN L92#121 18TN L92#107 18TN L92#120 18TN L92#103 18TN L92#129 18TN L92#104 18TN L92A124 18TN L92#162 18TN L92#195 18TN

A H E G B K C D X W

SOLENOID SUPPLY (A,D,J) SOLENOID SUPPLY (B,E) SOLENOID SUPPLY (F) A SOLENOID, LOW C SOLENOID, LOW E SOLENOID, LOW G SOLENOID, LOW SENSOR POWER C3 PRESSURE SWITCH INPUT TRANSMISSION IDENTIFICATION

SOLENOID SUPPLY (F) 3 A SOLENOID, LOW 4 C SOLENOID, LOW 5 E SOLENOID, LOW G SOLENOID, LOW SENSOR POWER 9 C3 PRESSURE SWITCH INPUT 12 TRANSMISSION IDENTIFICATION 13 6 7

SOLENOID SUPPLY (C,G) 17 B SOLENOID, LOW 20 D SOLENOID, LOW 21 F SOLENOID, LOW 22 OIL LEVEL SENSOR INPUT 26 SUMP TEMP SENSOR INPUT 27 ANALOG GROUND 25

L92#130 18TN L92#128 18TN L92#131 18TN L92#110 18TN L92#165 18TN L31#147 18TN L92A135 18TN TCM BULK HEAD CONN (7214)

L J M F Y P N

SOLENOID SUPPLY (C,G) B SOLENOID, LOW D SOLENOID, LOW F SOLENOID, LOW OIL LEVEL SENSOR INPUT SUMP TEMP SENSOR INPUT ANALOG GROUND

TURBINE SPEED SENSOR (7615) TURBINE SPEED SENSOR, HIGH 15 TURBINE SPEED SENSOR, LOW 31 L92C149 18TN L92C140 18TN 32 39 L92C149 18TN L92C149 18TN A B

ENGINE SPEED SENSOR (7603) ENGINE SPEED SENSOR, HIGH ENGINE SPEED SENSOR, LOW 14 30 L48#141 18GY L48#150 18GY 10 17 L48#141 18GY L48#150 18GY A B OUTPUT SPEED SENSOR (7605) OUTPUT SPEED SENSOR, HIGH 16 OUTPUT SPEED SENSOR, LOW 32 L47#139 18GY L47#148 18GY 1 2 L47#139 18GY L47#148 18GY A B

CNA

12SEP03

CHANGED FORMAT

58774T

U00DLCK 57989M

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 11

19FEB03

AE08-52374

Figure 172

Allison HD Transmission (Cont.)

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

173

10.16. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12


CHAPTER 10 TRANSMISSION, ALLISON HD W/AUTO NEUTRAL

FROM PRIMARY IGNITION RELAY SYSTEM CONTROLLER (4004) NEUTRAL SAFETY SWITCH AUTO NEUTRAL ENABLE 15 19 J92DL 18TN CH02_14

J13T 14PK F1-E4 5A F1-F4

AUTO NEUTRAL

MINI FUSE BLOCK (4001)

ECU "V" CONN GRAY (7202) GENERAL PURPOSE IN 8 GENERAL PURPOSE IN 2 GENERAL PURPOSE OUT 1 NEUTRAL START 30 12 2 6 L92#117 18TN L92#153 18TN L92#114 18TN L92#123 18TN

TCM BULKHEAD CONN (7214) 31 34 35 41

TRANS/DASH WTEC (4705) K92A117 18TN K92A153 K92DL 11 18TN 18TN 6 K92A114 J92A114 18TN 18TN 14 K92A123 J92C123 18TN 18TN 10 J92HM5 18TN

J92J 18TN

J92JA 18TN
M2-C1 M2-A1

85

M2-C2 WTEC AUTO NEUTRAL RELAY M2-A2 (4002)


86

M2-B1

87A

87

ENGINE/TRANS (7800) C K17B 18PK WTEC AUTO NEUT LIGHT RELAY (4002) J92AY 18TN
M2-G4 M2-H3 87A

J92HM4 18TN
M1-F4

30

J17BC 18PK
M2-J4 86 87

85

J92APA 18TN

J17B 18PK

M1-D3

86

30

M1-F3 J17SA 18PK

M1-D4

GND (4005) J17 18PK PASS THRU AT DASH (4014) F C A28B 18TN A28-GC 18TN 24 8 A17 18PK GROUND ADAPTER (1003)

AUTO NEUTRAL LIGHT (1555)

CH02_15

ENGINE/DASH (4103)

16

J17S 18PK J17J 18PK GROUND (4005) J17S 18PK TO STARTER SOLENOID CH04_03
87A 30

15

87A

85

30

J92-GJ 18WH M2-G3

J17-GR1 18PK

87

CRANK INHIBIT RELAY (4002)

R12-5 R12-2
85

86

J17F 10PK

R12-4

R12-1 J17D 10PK

A5

MAXI FUSE BLOCK (4000)

87

40A

W/THERMAL OVERCRANK STARTER RELAY (4003)

CNA

12SEP03

CHANGED FORMAT

58774T

U00DLCK 57989M

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 12

20FEB03

AE08-52374

Figure 173

Allison HD Transmission With Auto Neutral

S08315

174

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

10.17. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL GEN4, P. 13

Figure 174

Allison HD Transmission With Auto Neutral GEN4

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

175

10.18. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14

Figure 175

Allison LCT Transmission (Allison 1000, 2000, 2400) with I6 HEUI

S08315

176

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

10.19. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED EFFECTS, P. 15

Figure 176

Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

177

10.20. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED EFFECTS, P. 16

Figure 177

Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects

S08315

178

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

10.21. EATON ULTRASHIFT/DM2, P. 17

Figure 178

Eaton Ultrashift/DM2

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

179

10.22. EATON ULTRASHIFT/DM2 (CONT.), P. 18

Figure 179

Eaton Ultrashift/DM2 (Cont.)

S08315

180

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

10.23. WTEC MD TRANSMISSION WITH AUTO NEUTRAL, P. 19

Figure 180

WTEC MD Transmission with Auto Neutral

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

181

10.24. WTEC MD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 19A
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

TRANSMISSION WTEC MD W/AUTO NEUTRAL W/0013WUA

CH10_19

STARTER MOTOR (6316)

K17K 18PK ENGINE/DASH (4103) 17 J17S 18PK R12-2

W/THERMAL OVERCRANK ECM2 (6020) 23 K17M 18PK W/I6-EGR ENGINE

85

86 R12-5

N/THERMAL OVERCRANK

R12-4

87 R12-1 A5 40A MAXI FUSE BLOCK (4000) J17D 10PK

J17E 10PK

J17E 10PK

STARTER MOTOR (6316)

B K17K 18PK 46

W/I6-HEUI ENGINE

87A

30

W/THERMAL OVERCRANK ECM (6007) K17M 18PK

STARTER RELAY (4003)

W/V8

N/THERMAL OVERCRANK

ECM2 (6020)

K17L 18PK

TO STARTER SOLENOID

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

U00L788
RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


DATE PART NO. SHEET

CH4_01

23

CH4_02

W/V8-AVNT ENGINE

W/I6

59581V

21NOV05

AE08-52374

19A

Figure 181

WTEC MD Transmission with Auto Neutral and with 0013WUA

S08315

182

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

10.25. EATON AUTOSHIFT/ULTRASHIFT TRANSMISSION (GEN 3), P. 20


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. I6-HEUI
L47 18GY L47A 18GY

CHAPTER 10

EATON AUTOSHIFT / ULTRASHIFT TRANSMISSION (GEN 3)

39 ECM CONN (6007) 40

TRANS SPEEDO SENSOR (7609)

XMSN/DASH (4705)

B 19
J17E 16PK

26 I6-EGR & V8 ECM2 (6020) 8

L17E 16PK

L17E 16PK

L47 18GY L47A 18GY

A B

CAT AND CUMMINS ENGINES 1 2

OIL TEMP (7702) 7


L31F 18TN J31F 18TN

8
L31GF 18TN

10 ECM2 (6021) 9

L47 18GY L47A 18GY

J31GF 18TN

SYSTEM CONTROLLER (4004) GND SPLICE PACK (4830) MINI FUSE BLOCK (4001)
F1-B1

ENG/TRAN (7800F) ENGINE BLOCK GROUND (6302)


L11-GAM 12WH

B A

18
L71A 16OR L71 16OR J71A 18OR

17

BACKUP SPLICE PACK (4810)

TRANSMISSION ECU

(7909) GND 36

J71 18OR

10A
F1-A1

TRANS BACK-UP LIGHT SWITCH (7502M)


L11-GAM 12WH

F1-H2

10A
F1-G2

START MOTOR NEGATIVE (274) 6 13 3 20

INTERNATIONAL ENGINES ONLY


F2-D4

30A
F2-C4

IGNITION +12V BATT START CONFIRM START ENABLE -

35 38 26 4

L92ET 12TN L14AW 12RD L17EM 16PK L17-GA 16WH

CAT/CUMMINS ONLY

J92ET 14TN J14AW 12RD J17EM 16PK J17-GA 16WH J17C 16PK

CAT/CUMMINS ONLY

M1-F4

M1-F3

M1-E3

21 START ENABLE + 32
L17EA 16PK J17EA 16PK

START ENABLE RELAY (4002)

85

87

87A

86
M1-D3 J17 16PK

30
M1-D4 J17D 16PK

CAT/CUMMINS ONLY

DASH PASS THRU (1701) 5 9 10 4 8


J92ER 16TN J98YL4+ 18YL J98GN418GN J92EL 16TN

3
A17 16PK A92ER 16TN

PUSH BUTTON (1105M) KEYSWITCH (1100M)

SHIFTER PWR SHIFTER CAN+ SHIFTER CANSHIFTER GND

31 28 27 25

L92ER 16TN L98YL4+ 18YL L98GN418GN L92EL 16TN

68 36 37 10

A98YL4+ 18YL A98GN418GN A92EL 16TN

C1 F1 F2 J3 B3 AUTOSHIFT SELECTOR (7905)

J1587+ J1587J1939+ J1939-

10 11 3 2
L5CB(+) 18YL L5CB(-) 18GN

L3E(+) 18DKBL L3E(-) 18GY

15 16

J3H(+) 18DKBL J3H(-) 18GY

H M J1708 SPLICE (4820) PANEL LIGHT BUSS BAR (1002) B


A62P 18DKBL

EATON GEAR DISPLAY (1240)


A62J 18DKBL

CH02_07

A62JA 16DKBL

2
A3T18GY

CH2_04A

{
H1

6
A3T+ 18DKBL

5A CAB FUSE BLOCK (1012) 22 23


J92EG 16TN J92EH 16TN

CAB GROUND (1003)

7
A92MA 16TN

4
A92ET 16TN

G1

ULTRASHIFT DM3 ONLY KILL CONFIRM 20 21


L92EG 16TN L92EH 16TN

F17
J97AJ 16VT

19 ENGINE CONN (4103)

IGN INTERRUPT -

M1-F2

M1-F1

M1-E1

85

87

87A

ULTRASHIFT IGN INTERRIPT (4002)

IGN INTERRUPT +

22

L92EJ 16TN

24

J92EJ 16TN

86
M1-D1

30
M1-D2

F1-F1 J97A 16VT

5A

MINI FUSE BLOCK (4001)


F1-E1

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

JKP

4JAN06

MOVED WIRE J17D FROM F1-F1 TO F1-H2

59924R

U00RRG4
RELEASE NO.

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


DATE PART NO. SHEET

59822S

26AUG05

AE08-52374

20

Figure 182

Eaton Autoshift/Ultrashift Transmission (Gen 3)

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

183

10.26. EATON HYBRID TRANSMISSION, P. 21

Figure 183

Eaton Hybrid Transmission

S08315

184

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

10.27. EATON HYBRID TRANSMISSION, P. 22

Figure 184

Eaton Hybrid Transmission

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

185

10.28. EATON HYBRID TRANSMISSION, P. 23

Figure 185

Eaton Hybrid Transmission

S08315

186

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

10.29. EATON HYBRID TRANSMISSION, P. 24

Figure 186

Eaton Hybrid Transmission

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

187

10.30. EATON HYBRID TRANSMISSION, P. 25

Figure 187

Eaton Hybrid Transmission

S08315

188

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

10.31. EATON HYBRID TRANSMISSION, P. 26

Figure 188

Eaton Hybrid Transmission

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

189

10.32. TRANSFER CASE WITH MXT, P. 27


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

TRANSFER CASE - WITH MXT

TRANSFER CASE (J1A) SWITCH AMP 3-1419158-2 2 SW5 22RD SWRE 22GY 3

SENSOR SUPPLYMODE SWITCH (5V) MODE SWITCH SELECT

11

PASS THRU (1701) 52 ENCODER SIGNAL 3 LPS 20PL 54 SENSOR RETURNLINEAR ENCODER SENSOR SUPPLYLINEAR ENCODER (5V) 10 LPR 20PL 53 9 LPP 20PL

CHASSIS CONNECTION (9700) JLPS 20WH C9 2LPS 20WH C5 JLPR 20WH C8 JLPP 20WH 3LPR 20WH TRANSFER CASE CH10_28

1LPP 20WH

SYSTEM CONTROLLER (4004) 55 4 LO DISCRETE 4 TR-C 18OR TR-C 18

DIODES 2HI 20DKBL 4HI 20BK 4LD 20DKGN

2 HI INDICATOR

4 HI INDICATOR

12

4 LO INDICATOR

13

TRANSFER CASE (J2A)

DPWR 18PK IGN 16PK ACC 16LTBL CAN LOW 18GN CAN HI 18YL CAB FUSE BLOCK (1013) CH2_13 CAB FUSE BLOCK (1013) CH2_01

10

CAN BUS LOW OUT (GREEN) CAN BUS HIGH OUT(YELLOW)

12

13

}
REV REFERENCE

DIAGNOSTIC CONN (1650) CH2_07A

CHK

DATE

CHANGE

DRAWN

NAME

CNA1

31MAR09

INITIAL RELEASE

61817B

310615
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

61817B

18DEC08

AE08052374

027

Figure 189

Transfer Case with MXT

S08315

190

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

10.33. TRANSFER CASE WITH MXT, P. 28


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 10

TRANSFER CASE (CONT) - WITH MXT

TRANSFER CASE CONN (J3A) PASS THRU (1701) 66 MOTOR B A MTRB 14DKBL 65 MOTOR A B MTRA 14DKBL PWR 14RD JMTR-A 14WH CAB FUSE BLOCK (1014) CH2_02 GROUND GROUND D GRD 14WH JMTR-B 14WH A4 4MTR-A 14WH 1LPP 20WH CHASSIS CONNECTION (9700) CH10_27 2LPS 20WH 3LPR 20WH 4 CHASSIS CONN (9700) A5 5MTR-B 14WH 5 TRANSFER CASE CONN

POWER

PWR OPT

P3PWR 14RD P4PWR 14RD CAB FUSE BLOCK (1014) CH2_02

P5PWR 14RD P3GRD 14WH

}
REV

GROUND PORTGRD 18WH

P4GRD 14WH P5GRD 14WH

CHK

DATE

CHANGE

REFERENCE

DRAWN

NAME

CNA1

31MAR09

INITIAL RELEASE

61817B

310615
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

61817B

18DEC08

AE08052374

028

Figure 190

Transfer Case with MXT

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

191

11. AIR CONDITIONING (CHAPTER 11)


11.1. HVAC SYSTEMS, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

11

HVAC SYSTEMS

5A HVAC CONTROL HEAD HVAC CONTROL (1200) A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 A74E 18LTGN A74C 18LTGN A74D 18LTGN A74B 18LTGN A B C D
B A

A75C 18LTGN

F1 F19

E1

CAB FUSE BLOCK (1012) CH2_12

SW IGN BATTERY PASS PNL DUCT TEMP SEN AC REQ OUTPUT PASS TEMP REF PASS TEMP RETURN OAT RETURN OAT DIAGNOSTICS PASS FLR DUCT TEMP SEN BLOWER FAN CNTRL PANEL DIM I/P RECIRC MOTOR + RECIRC MOTOR PASS DUCT TEMP RETURN DRIVETRAIN J1939 (+) DRIVETRAIN J1939 (-) GROUND TEMP SEN #2 + TEMP SEN #2 MODE DOOR MOTOR + MODE DOOR MOTOR TEMP SEN MOTOR 1 + TEMP SEN MOTOR -

5A A73B 16LTGN A77 20LTGN SYSTEM CONTROLLER (1600) 7 A75A 20LTGN *A62A 16LTBL A62 18DKBL PASS THRU (1701) 22 #A62 16DKBL 1 D2 F10

CAB FUSE BLOCK (1011) CH2_02

CLUSTER (1500)

A73D 16LTGN A62A 18DKBL A74 18LTGN A74A 18LTGN

*A62C 16LTBL

FAN SWITCH (1010-7) CH5_05


A

23

J74A 18LTGN

WITH AC OR RECIRC A74-G 18WH HVAC (1210) BLOWER HOUSING ASSEMBLY


MODE ACTUATOR A

F A73-G 12WH G H

CAB FUSE BLOCK (1011) 30A


A11-GA 10WH

F4 F24

H4

A75D 18LTGN

A73C 12LTGN

A
BLOWER MOTOR

5A FUSE BLOCK (1012) CH2_12 E2 F20 5A G2 F20 H2 F2

*A75D 18LTGN

1K OHM

1 2 3 4 LPM GND (1851) * W/ MWM ENGINE # W/ MXT

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

31MAR09

ADDED MXT EFFECT

61817B

U00JXP9
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

52778H

10AUG00

AE08052375

Figure 191

HVAC Systems

S08315

TEMP ACTUATOR

HVAC RECIRC MOTOR (4017)

J74 18LTGN

001

192

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

11.2. AIR CONDITIONING, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

11

AIR CONDITIONING

V8-AVNT ENGINE A B ENGINE / DASH (4103-20) K77-G 16WH J77B 16LTGN

* W/ MXT GND (6204) SYSTEM G CONTROLLER BLUE (4008)

K77A 16LTGN

A/C CLUTCH / *FREON COMPRESSOR (6200) SPLICE BLOCK (6704) A B K77-G 18WH K77A 16LTGN

I6-HEUI ENGINE

K10-GA 18WH K10-G 18WH J77B 16LTGN K10-GB 14WH

GND (6302)

ENGINE / DASH (4103-20)

A/C CLUTCH (6200)

SYSTEM G CONTROLLER BLUE (4008)

I6-EGR ENGINE A B K77-G 18WH K77A 16LTGN

SPLICE BLOCK (6704) ENGINE / DASH (4103-20) K10-GB 14WH J77B 16LTGN G GND (6302)

A/C CLUTCH (6200)

SYSTEM CONTROLLER BLUE (4008)

AC ACCUM INLET / *AC ACCUM THERMISTOR#1 (4109 / *4019)

J9K 20GY

J77D 20LTGN

ZERO VOLT REF SPLICE / *ELECTRONIC GROUND SPLICE (4830)

J9A 18GY

SYSTEM CONTROLER (4004) 26

7 AC ACCUM OUTLET / *AC ACCUM THERMISTOR#2 (4018) A J77A 20LTGN J9J 20GY FWD CHASSIS (4301) A AC PRESSURE TRANSDUCER (8602) B C M9 20GY M6 20GY M77 20LTGN 8 24 23 J9Y 20GY J6A 18GY 5 VOLT REF SPLICE PACK / *J1703 ADAPTOR (4820) J6E 18LTGN J77C 20LTGN * W/ MXT DASH CONN (4103) A AC PRESSURE TRANSDUCER (8602) B C K77C 16LTGN K9Y 16GY K6E 16GY 22 23 21 J9Y 20GY J77C 20LTGN

27

ZERO VOLT REF SPLICE (4830) J9A 18GY J6A 18GY 5 VOLT REF SPLICE (4820)

SYSTEM CONTROLLER (4004) 26 27

J6E 18LTGN

W/RH-HDD AND SS MODELS

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

NAME

CNA1

31MAR09

ADDED MXT EFFECTS

61817B

U00JXP9
RELEASE NO.

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE PART NO. SHEET

52778H

10AUG00

AE08052375

002

Figure 192

Air Conditioning

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, MXT, RXT Models Built Oct. 1, 2005 to Feb. 28, 2007 ELECTRICAL CIRCUIT DIAGRAMS

193

11.3. AUTOTHERM SYSTEMS, P. 3

Figure 193

Autotherm Systems

S08315

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