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MOTOR SELECTION CALCULATOR

MOTOR SELECTION CALCULATOR

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Published by jay
MOTOR SELECTION CALCULATOR
MOTOR SELECTION CALCULATOR

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Published by: jay on May 14, 2013
Copyright:Attribution Non-commercial

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02/06/2015

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Revision No:Revision Date:Doc. No:
Q-Code
:
Prepare By/Dept
:/
M/c Name
:
Date
:
Conv. Code
:
Checked By
:
DateReasonDateReason
Single Strand Top Roller Chain Conveyor and Motor CalculationInput Information
Conveyor & Product InputConstant & Factor Input
Weight of each conveyed productWp=kg/pcChain speed coefficientK=Length of 1 product contact with chainLp=mCoeficient of friction between chain and :Qty of product:~rail when transferingf1=~Full accumulation=pcs~conveyed object when accumulatingf2=~Transferring during full accumulation=pcsMotor Safety FactoF
sm
=Conveyor length (sprocket C-C)L=mMechanical Efficiency
η
=Motor load location factor Lf =
Tentative Chain & Motor Selection
Operation hour/dayn1 = hrs/dayTentative selection of chain(model)=RFNo. of start-stop (times/hour)n2=times/h(top roller type)=Degree of impactfs=(mfg)=Chain pitchDp=mm
Speed Information Input
Top roller spacing=Driving' sprocket pitch diameterDp=mmChain weight per meterM=kg/mDrive chain(model)=Max allowable chain tensionFt=kgfDrive sprocket teeth (PCD)S1=24(mm) Max allowable load for chain rollerDriven sprocket teeth (PCD)S2=20(mm)~Conveying roller (top roller)F1
allow
=kgf/rollerGearmotor ratioR=~Base rolleF2
allow
=kgf/rollerMotor RPMZ=rpmSelected motor kW sizeP'=kW
Output Information
Conveying speedv=m/minRequired motor powerP=kWProduct load acting on each roller W
R
=kgf/rolle
UNSAFE
(W
R
< Max allowable load per roller)Translation loadT=kg
SAFE
(T < Max allowable chain tension)
Selection Check
Selected motor model=--87-B(Brake include/exclude refer to Quotation Spec) CalculatedCatalogueMoment of Inertia (GD
2
) of motor G=-kgfm
2
G
li
= -kfm
2
Ratio of Moment of Inertia ratio GD
2
**=
SAFE
Gearmotor frame size service factorSF=
SAFE
Gearmotor allowable radial loadP
=
kgf 
SAFE
Note / Sketches
Input Pg ____ / ____Output Pg ____ / ____Reference Pg ____ / ____Calc. Pg ____ / ____TsubakiRS802060TRType 11608730243.6162.414501200Steel Roller 6175This sheet is an estimation calculation of load and chain tension on the conveyor. Calculation also provided the required motor power (Sumitomo cyclo drive). Calculations are based on single strands drive chain and free roller on other side.1.501Total system moment of Inertia(GD
2
) as seen from the motor shaft0.00002.20
45.720.023.81
CHHM3
15
0.01491.4512.13289030.001.520.120.090.851194.6038.14.36~50021.206401~102 x Dp
 
Type 2
 
D
 
Type 1
 
 
Revision No:Revision Date:Doc. No:
Q-Code
:
Prepare By/Dept
:/
M/c Name
:
Date
:
Conv. Code
:
Checked By
:
DateReasonDateReason
Calculation
Load Calculation
Conveyor lengthL=mWeight of conveyed productW
P
=kg/pcLength of each product in contact with chainL
P
=mConveying product load per meter W
P/m
=kgf/mQty of conveyed product during full accumulationN
P2
=pcsTotal length of products in accumulation portionL
P2
=N
P2
x Lp=mWeight of conveyed object at accumulation portionW
P2
=N
P2
x Wp=kgQty of conveyed product transferingN
P1
=pcsTotal length of product transfering portionL
P1
=L - Lp2mWeight of conveyed object at transfering portionW
P1
=N
P1
x Wpkg
Chain Tension & Translation Load Calculation
Tentative selection of chain size=Max allowable chain tension=kgMax roller allowable load for conveying roller F1
allow
=kgf/rolleMax roller allowable load for base roller F2
allow
=kgf/rolleCritical max roller allowable load=kgf/roller(lowest roller allow load)Chain pitchDp=mmTop roller spacing=Chain weight per meterM=kgf/mTotal chain weightW
C
=2.1 x M x L=kgChain weight in accumulation portionW
C2
=M x L
P2
x L=kgChain weight in transfering portionW
C1
=M x L
P1
x L=kgCoefficient of friction between:chain and rail when transferingf1=chain and conveyed object when accumulatingf2=Chain speed coefficientK=Product load acting on each roller W
R
=W
P/m
/D
p
=kgf/rolleMaximum static load applied (for 2 strands)T
C
=(((W
P1
+ W
C1
) x f1) + (W
P2 x
f2) + ((W
P2
+ W
C2
) x f1) + (1.1 x W
C
x f1))=kgTranslation loadT=Tc x K=kgf/strand*W
R
< Max allowable load per roller &=
UNSAFE
T < Max allowable chain tension=
SAFE
Input Pg ____ / ____Output Pg ____ / ____Reference Pg ____ / ____Calc. Pg ____ / ____
00
1/0/19000
00
0.12
000
020.09145.72003038.14.361602060TR64030212000012001020.14Type 13.819.593.81

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