VALVE

Forged Steel Valves

PRODUCTS

Gate Valve

Globe Valve

Check Valve

Blow-down Valve

Cast Steel Medium Pressure Valves

Gate Valve Globe Valve Check Valve Reheating Isolating Device

Cast Steel High Pressure Valves

Gate Valve Globe Valve Check Valve Elbow type Blow-down Valve

VALVE

PRODUCTS

Quick Closing Non-Return Valve

High Pressure By-pass Valve

Soot Blower

Safety Relief Valve

Safety Valve

Silencer

VALVE

PRODUCTS

Well-Head Assembly

X-Mas Tree Assembly

Full Bore Gate Valve

TECHNOLOGY BASE
High Pressure Gate, Globe and Non-Return Valves Toa Valve Co. Ltd., Japan

Quick Closing Non-Return

valve

Toa Valve Co. Ltd., Japan

Safety & Safety Relief Valves Dresser Ind. Inc., USA

Forged Steel Valves

Soot Blowers HP-LP Bypass Systems

Dresser Ind. Inc., USA

Copes Vulcan, USA SULZER (CCI), Switzerland

Oil Field Equipments

Kvaerner National, USA

What is a Valve
Valves are mechanical devices specially designed to direct, start, stop, mix or regulate the flow, pressure, or temperature of a process fluid, valves can be designed to handle either liquid or gas applications.

TYPES OF VALVES FLOW , PRESSURE FLOW CONTROL : GATE, GLOBE & CHECK VALVES

PRESSURE CONTROL : PRESSURE RELIEVING VALVES

CONTROL VALVES

HOW TO SPECIFY A VALVE

What Parameter?

MAIN PARAMETERS TO SPECIFY

1. TYPE OF VALVE 2. SIZE 3. MATERIAL 4. RATING (Pressure & Temperature)

5. END CONNECTION
6. OPERATION

TYPE OF CONVENTIONAL VALVES

1. GATE VALVE
2. GLOBE VALVE

REG. GLOBE PISTON LIFT

3. CHECK VALVE

SWING CHECK

SIZE
IDENTIFIED BY NOMINAL PIPE SIZE (NPS) OF THE PIPING ON WHICH VALVES ARE MOUNTED. BHEL MANUFACTURES FROM 0.25 to 36

MATERIAL
MATERIAL UPTO TEMP 425 C
2

FORGE
A105 F 22 F316

2 CAST WCB / WCC WC6 / WC9 CF8 / CF8M

COMPOSITION

CARBON STEEL ALLOY STEEL

C-Mn-Si

550 C

Cr. - Mo 2 Cr-1-Mo
18 Cr-8 Nl 16Cr-8Nl-2Mo

550 STAINLESS STEEL C

A217-C12A DEVELOPED FOR SUPER CRITICAL BOILER APPLICATION

 MAXIMUM PERMITTED PRESSURE OF MEDIUM WITH RESPECT TO TEMPERATURE FOR A MATERIAL GIVEN IN ASME B16.34 RATINGS DENOTED BY CLASS NUMBERS.

RATING

BHEL MANUFACTURES FORGED VALVE IN

CLASS 800,1500,2500 & 3000 spl

CAST VALVES IN
CLASS 150,300,600,1500,2500,3500 ASME CLASS ? ASME CLASS ?

END CONNECTION
VALVE ASSEMBLY MOUNTED ON PIPELINE BY FOLLOWING MEANS
1. SOCKET WELD ENDS 2. SCREWED ENDS

} FOR } FOR

3. FLANGED ENDS
4. BUTTWELD ENDS

OPERATION
HAND WHEEL OPERATION GEAR OPERATION

MOTOR OPERATION

DESIGN STANDARDS
API 600
API 602 ASME B16.34 BS 1414 BS 1873

BS 1868

GATE GATE ALL VALVES GATE GLOBE SWING CHECK

OTHER STANDARDS
ASME B16.10
ASME B16.5 ASME B16.25 ASME B16.11 ASME B16.47

ASME B1.1
ASME B36.10M

END TO END FLANGED END BUTT WELD END SOCKET/THREADED LORGE DIA FLANGES UNIFIED INCH SCREW STEEL PIPES

INSPECTION AND TESTING STANDARD

API 598

BS 6755 PART 1
ASME B16.34

GATE GATE , GLOBE &SCV GATE, GLOBE &SCV

PRODUCT RANGE-GATE
150C 300C 600C 800C 900C 1500C 2500C 2850C

2 TO 36 2 TO 20 2 TO 12 0.25 TO 2 4 TO 8 2.5 TO 18 2 TO 18 20

PRODUCT RANGE-GLOBE
C 300 C 600 C 800 C 1500 C 2500 C 3000 Spl C 3500

2 TO 8 3 TO 4 0.25 TO 2 2.5 TO 4 2.5 TO 6 0.25 TO 2 2.5 T0 3

PRODUCT RANGE-SCV
C 150 C 300

C 1500
C 2500

2 TO 8 &24 2 TO 12 &16 2.5 TO 14 2.5 TO 18

PRODUCT RANGE-PLNRV
C 800

0.25 TO 2 C 1500 0.25 TO 2 C 2500 0.25 TO 2 C 3000 Spl 0.25 TO 2

Forged Valve : Medium Pressure Gate Valves Globe Valves Check Valves Cast Steel Bolted Bonnet Valves :

Forged Valve : High Pressure Globe Valves Check Valves

High Pressure PressureSeal Bonnet Valves : Gate Valves Globe Valves Check Valves

Gate Valves
Globe Valves Check Valves

Difference between Gate & Globe

GATE VALVE CONSTRUCT OPEN/CLOSE BY A WEDGE/GATE USAGE FOR OCCASIONAL OPEN/CLOSE FOR OPEN/CLOSE ONLY LIFT LIFT IS MORE. OPERATING FORCE/TORQUE IS FORCE LESS OPERATION OPERATION TIME IS MORE PR.DROP PRESSURE DROP IS LESS POPULAR IN ALL SIZES. SIZES SPECIFICALLY HIGHER SIZES. GLOBE VALVE OPEN/CLOSE BY A PLUG/DISC FOR FREQUENT OPERATION REG. GLOBE VALVES USED FOR REGULATION DUTY LIFT IS LESS(~ D/4) OPERATING FORCE/TORQUE IS MORE. OPERATION TIME IS LESS PRESSURE DROP IS MORE RESTRICTED TO SMALLER SIZES ONLY.

SPECIALITIES

Sealed Gland Arrangement SG By-Pass Valve Arrangement BPV Pressure Relieving Arrangement PRV Limit Switch Arrangement LS Balance Hole Arrangement BH Locking Arrangement LO Indicator Arrangement INDICATOR Drain Hole Arrangement DRAIN HOLE

SPECIALITIES
IN OPERATION
Chain Wheel Operation CHAIN

Extension Spindle Operation EXTN

ELECTRICAL ACTUATORS For VALVE OPERATION

Type of actuators
1. 2. 3.

Hydraulic actuators Pneumatic actuators Electric actuators

Hydraulic actuators
Hydraulic actuators are compact, fast acting and delivers high torque. But these actuators require complete hydraulic system and cleanliness. These are used where there is a requirement of

quick response and compactness.

Pneumatic actuators Pneumatic actuators are compact and fast acting. But torque developed is very low, sufficient only for small valves. For other valves need torque amplification system. Because of fast action used for control application of small valves. Electric Actuators Electric Actuators are simple, develop high torque,have good operating speed. With electronic controls these actuators become robust,easy to install and operate. These are also compatible to modern plant control systems.

Type actuating movement

Multi turn Actuators Part turn actuators Linear Actuators
Multi-Turn actuator An actuator which transmits torque to the valve for one or more revolution. Part-turn actuator An actuator which transmits torque to the valve for less than one revolution. Linear Actuator An actuator which transmits torque to the valve With linear motion.

ELECTRICAL VALVE ACTUATORS

All critical valves in a power plant are operated by an electrical Actuator from remote control room. These include : Main steam stop valves Feed discharge valves HP heater isolating valves

Continuous blow down valves

Emergency blow down valve Start up vent valve Steam & feed water drain valve Extraction line valve

Types of Motor Operated Valves

Motor Operated Actuators Actuator without Integral Starter Actuator with Integral Starter Actuator with Electronic Integral Starter Actuator with Smart Integral Starter

CONSTRUCTION
Actuator is an electro mechanical equipment consisting of Motor Gear box

Control compartment
Hand wheel and De-clutch lever Thrust base Terminal box

MANUAL OPERATION

For emergency manual operation of valve during power failure the hand wheel provided in the actuator is coupled to the output shaft by means of a declutch lever. Once power supply is restored the hand wheel automatically gets disengaged.

Actuator without Integral starter For Torque <= 100 Kg M

Actuator without Integral starter For Torque > 100 Kg M

SPECIAL FEATURES

Inbuilt starter Explosion proof / frame proof Non-intrusive type Two wire system

Actuator with & without Integral starter

Integral starter of an actuator

INTEGRAL STARTER
Actuator with integral starter consists of following items.

Reversing contactor
Overload relay Stop / open / close push button

Local remote selector switch

Monitoring relay Interposing relays for remote operation 415V / 110V step down transformer Fuses on primary & secondary circuits.

ELECTRONIC POSITION TRANSMITTER (EPT)

Input ->
Output -> System ->

0 - 100 ohm
4-20mA 2 wire or 4 wire

Supply ->

24V DC

Provided for inching duty regulating valves.

Development / Supply of Two Wire Control System for Thermal stations.

Two Wire Control system is being supplied to NTPC-Talcher

(for the first time in power plant environment in India), comprising the following . 60 Channel Master Station with hot standby. PakTester PakReader Non-Intrusive actuators with field control units
This system enables faster communication with DCS system,

quicker & accurate fault identification apart from enormous saving in cable cost.

Two Wire Control System

Two Wire Control System

POSITION SEATING
All GATE valves of size 100mm & above and Pressure rating 1500 C and above shall be set for POSITION SEATING . i.e., valve closing shall be by CLOSE POSITION limit switch trip only.

The close Torque limit switch to be connected as Back up / Parallel connection.

Valve Opening shall be by OPEN POSITION Limit switch trip.

TORQUE SEATING

All other GATE,GLOBE and REGULATING valves shall be set for TORQUE SEATING only. i.e., valve closing shall be by CLOSE TORQUE limit switch trip only.

The close position limit should NOT be connected as back up / parallel connection. Valve Opening shall be by OPEN POSITION Limit switch trip.

 For all Gate valves the during initial 5% opening, of the valve

from its close position, the OPEN TORQUE LIMIT SWITCH should be bypassed to ensure smooth opening of the valve. Thermostat and Over load relay (OLR) should be connected to the motor control circuit.

Actuator setting are to be done as per the above recommendations and set to the recommended opening and closing torque values ,other wise it can lead to valve jamming.
For actuator wiring and torque /position limit switch setting refer wiring diagram 4.V.MISC. 90721 Rev 11 indicated in the O&M.

At the time of Commissioning:

All valves gland to be tightened to arrest gland leak.
Hot tightening of all High pressure valves Bonnet retainer to arrest Self Sealing Bonnet leak after attaining Max pressure & temperature.

Attend to all critical valves involved in Steam Blowing and Acid cleaning.
- Check for Seat damage and re-lap.

- Replace Gland Packing

- Replace SW Gasket - Ensure Actuator settings as per recommendation.

At the time of annual over-hauling:

Replace Gland Packings Replace Body-Bonnet joint SW gasket, Hinge pin Gaskets Lapping of damaged Seating surfaces in Body,Wedge/Disk. Replace Pressure Seal Bonnet Gasket (Soft Iron/ Grafoil)

Hot tightening of all High pressure valves Bonnet retainer to arrest Self Sealing Bonnet leak to be ensured after attaining Max pressure & temperature.
In Motorised Valves check for settings in the actuator as per original recommendations. All valves are to be attended at least once in TWO years.

1. Gland leakage
Tightened Gland bolts evenly, as soon as leakage is noticed and arrest it.

Additional packing shall be added, if necessary (at the next available shut down). If leakage persists, packing shall be replaced with new set of packing.

2. Body bonnet joint leakage. (SW gasket)

Tighten the bolts sequentially. If the leakage still persists, replace the SW gasket. Also ensure that the sealing surface is intact.

3. Pressure seal bonnet/ Hinge Pin leak in high pressure valves.

In pressure seal design, sealing effect is achieved by the medium pressure only.

TO ensure effective sealing, self sealing bonnet nuts are to be fully tightened in

cold condition and to be retightened after achieving full operating pressure.

Also bonnet nuts are to be retightened again when maximum operating temperature is achieved as temperature variations can cause relaxation of bonnet nuts.

4. VALVE PASSING

Contd

Valve passing is mainly because of damaged sealing surfaces.

It is due to entrapment of foreign particle between wedge / disc and

body seat.

It is to be attended by lapping of both the body and wedge / disc seat. It is preferable to attend the valves immediately after steam blowing, in case the valves are involved during steam blowing operation

SPARES DESCRIPTION BODY BONNET GASKET GLAND PACKING STEM/SPINDLE WEDGE/DISC YOKE BUSH HINGE PIN GASKET

GV GLV CV CATEGORY

COMMISSIONING COMMISSIONING MAINTAINENCE MAINTAINENCE MAINTAINENCE MAINTAINENCE

GV - GATE VALVE GLV - GLOBE VALVE CV - CHECK VALVE N.A. - NOT APPLICABLE

Thank you

Quick Closing Non-Return Valve (QCNRV) & Cold Reheat Line Non-Return Valve (CRHNRV)

QUICK CLOSING NON RETURN VALVE

Function:
Quick Closing Non Return Valves are standard non return valves equipped with power cylinders, ensuring rapid and positive closing to prevent any reverse flow into the turbine. Cold Re-Heat Non Return Valve also does the same function but opens & closes by power cylinder as per the system requirement.

QUICK CLOSING NON RETURN VALVE Application

QCNRVs are used in turbine extraction lines to the heater and deaerator. CRH- NRVs are used in cold reheat line from HP turbine to reheater.

Both QCNRV and CRH-NRVs are closed by power cylinders on the initiation of turbine trip, when the forward flow ceases.

RANGE OF VALVES
CLASS RATING VALVE TYPE SIZE 3 150 300 600 900

6
8 10 12

QCNRV

14
16 20 24 32 18 24 32

CRH NRV

GASKET

BONNET

ARM

DISC (STELLITED)

NUT SEAT (STELLITED) BODY

AIR/OIL CYLINDER

QUICK CLOSING NON RETURN VALVE

QUICK CLOSING NON RETURN VALVE

OPERATION
Power cylinder energised through oil / air to keep the flap free to open when there is flow. Power cylinder de energised to forcibly close the valve by the spring force. The flap opening is max. 35 deg. in QCNRV and 85 deg. in CRHNRV. Position indicators are provided to indicate the valve flap position.

QCNRV PHOTO

QUICK CLOSING NON RETURN VALVE

QUICK CLOSING NON RETURN VALVE

210 MW VALVE
CRH NRV
QCNRV QCNRV QCNRV QCNRV

500 MW
QTY Nos 1
2 2 2 2

NB mm 450
200 300 400 600

NP class 600
300 150 150 150

NB mm 800
500 500 400

NP class 600
300 150 300

QTY Nos 1
4 2 2

GO TO

Maintenance
Maintenance Check: (Recommended per shift) 1. Disc arm assy. swinging freely. 2. On line Test operation of the cylinder. 3. Position transmitter and limit switch function. 4. Steam leakage to be checked at : Stuffing box/ gland packing. Spiral wound gasket area. Annual Maintenance 1. The bushes and bearings are to checked. Any abnormality noticed requires replacement of these components. 2. The claw portion of the Spindle and arm are to checked for any crack. 3. The stellite surface of the spindle to be checked for any abration. 4. Asbestos/Graphite packing area on the spindle are to be checked for any pitting. 5. In the cylinder all the Orings, piston rings and packings are to be checked for leaking .

QUICK CLOSING NON RETURN VALVE

Recommended Spares Gaskets for valves and actuators

Packings for valves and actuators

Spiral Wound Gaskets for valves O rings for actuators

RECOMMENDED SPARES
SL No. 1 2 3 4 5 6

SPARES DESCRIPTION BODY BONNET GASKET SIDE BONNET GASKET GLAND PACKING SPINDLE DISC, ARM BUSH

CATEGORY COMMISSIONING COMMISSIONING COMMISSIONING MAINTAINENCE MAINTAINENCE MAINTAINENCE

SAFETY AND SAFETY RELEIF VALVES

SAFETY VALVES:
A valve, which automatically discharges fluid to atmosphere so as to prevent a predetermined safe pressure being exceeded. It is generally used for compressible fluids such as steam and other gases which demand quick over-pressure relief.

SAFETY & SAFETY RELIEF VALVES

SB

RB

SS

RS

PRESSURE RELIEF VALVES

CLASSIFICATION OF PRVs :

(A) SV- Safety Valves (1700 & 1811 SERIES)

(B) RV- Relief Valves (C) SRV - Safety Relief Valves (1900&1990 SERIES)

Applications of SV, RV & SRV

Description Safety Valve (SV) Compressible Media Vapors & Gases like steam, air etc Pop Action (Sudden opening) Relief Valve (RV) Incompressible Media All liquids like water Opening is proportional to the excess pressure over the set pressure Safety Relief Valve (SRV) acts as SV in compressible medias and acts as RV in incompressible medias Pop action in compressible medias and proportional opening in incompressible medias

Applicable Fluids

Opening

Code Requirements
Operating Gap Blow Down

ASME Sec-I & IBR

5% Minimum 5% Maximum

ASME Sec-VIII
10% Minimum 15% Maximum Petroleum & Fertilizer Industries 25% of set pressure

ASME Sec-VIII
10% Minimum 15% Maximum

Applications

Utility & Industrials Boilers

3% of set pressure

All applications except boiler drum, SH & RH.

10% of set pressure

Over Pressure

CAP SPG.ADJUSTER YOKE SPRING SPINDLE LEVER

GUIDE DISC HOLDER UP.ADJ.RING ADJ.RING PINS LO.ADJ.RING DISC BODY

CAP SPG.ADJUSTER WASHER

SPRING SPINDLE

GUIDE DISC HOLDER ADJ.RING PIN ADJ.RING NOZZLE BASE

Typical Number of Valves in Power Boilers.

LOCATION VALVE MODEL

QUANTITY REQUIRED

210 MW

250MW

500 MW

DRUM S.H.

C.R.H.
H.R.H. ERV-SH ERV-RH

1750 WB 1740 WB 1739 WD 1740 WD 1786 WB 1786 WB-10 1786 WD 1538 VX-10W 1525 VX-4
TOTAL

3 1 1 3 1 9

1 2 2 1 4 2 2 14

2 4 2 4 4 5 4 25

SL 01 02

COMPONENT SPRING ADJUSTER UPPER ADJUSTING RING LOWER ADJUSTING RING OVERLAP COLLAR

PARAMETER SET PRESSURE BLOWDOWN

EFFECT OF ADJUSTMENTS CLOCKWISE INCREASE COUNTER CLOCKWISE - DECREASE CLOCKWISE / DOWN INCREASE COUNTER CLOCKWISE / UP DECREASE COUNTER CLOCKWISE REDUCE SIMMER AND ENABLE FULL LIFT.

SIMMER / LIFT

03

BLOWDOWN

04

CLOCKWISE TO REDUCE. COUNTERCLOCKWISE - INCREASE.

NOTE : ALL ROTATIONS ARE TO BE MADE AS LOOKING FROM THE TOP OF THE VALVE

COMPONENT NAME DISC ADJ.RING PINS (Lower & Upper)

SV

SRV

REQUIREMENTS COMMISSIONING COMMISSIONING

ADJUSTING RINGS
SPINDLE DISK HOLDER

MAINTENANCE
MAINTENANCE MAINTENANCE

GUIDE OVERLAP COLLAR

N.A - Not Applicable

N.A

MAINTENANCE MAINTENANCE

SOOT BLOWERS & APPLICATIONS

TYPES OF SOOT BLOWERS

WALL DESLAGGER

APPLICATION
- FURNACE WALL - CONVECTION ZONE (SH, RH, LTSH, ECO) - CONVECTION ZONE, FLUE GAS < 600 DEG. C - CONVECTION ZONE, INDUSTRIAL BOILERS, ID FAN (IMPELLER) BANK TUBES, ECO. AIR HEATERS - ROTARY AIR HEATERS. - TUBULER AIR HEATERS

* LONG RETACTABLE SOOT BLOWER * HALF RETRACTABLE SOOT BLOWER * ROTARY SOOT BLOWERS

* AIR HEATERS CLEANERS * TRAVERSING NON- ROTATING

WALL DESLAGGER

DESIGN FEATURES MODEL WBIE

- 2 MOTOR DRIVE

- EASY ACESSIBILITY FOR MAINTENANCE OF PARTS - COMPLETE 360 Deg. ROTATION - FLEXIBILITY TO VARY THE BLOWING TIME

- FLEXIBILITY TO VARY BLOWING ANGLE

- LESS NON - BLOWING TIME

OPERATION
FORWARD TRAVEL -305 MM IN 3 SECS.

ONE ROTATION IN 84 SECS.

RETRACT TRAVEL - 305 MM IN 3 SECS.

TRAVERSE SPEED - 6.1 M / MIN

ROTARY SPEED - 0.7 RPM.

ROTARY GEAR REDUCTION - 2067 : 1

TRAVERSE - 28 : 1

LONG RETACTABLE SOOT BLOWERS

MODELS SINGLE MOTOR (CHAIN DRIVEN) - LRS - I MAX. TRAVEL : 6 MTR.

DOUBLE MOTOR ( CHAIN DRIVEN )

LRD - I E LRD - I ER LRD - I A LRD - II E

MAX. TRAVEL : 7.6 MTR MAX. TRAVEL : 7.6 MTR MAX. TRAVEL : 7.6 MTR TRAVEL : 7.7 TO 12.2 MTR

GEAR OPERATED

- LRS - I ER MAX TRAVEL : 5 MTR

OPERATION
LANCE MOVEMENT TRAVERSE SPEED ROTARY SPEED -TRAVERSE & ROTARY -1.63 M/MIN (LRD IE) -5.2 RPM (LRD IE)

MAX CLEANING RADIUS - 2.5 2.7M GEAR REDUCTION (T) GEAR REDUCTION (R) -155:1 - 28:1

OPERATION
ROTARY SPEED - 1.2 RPM

NO OF REVOLUTION
NO OF NOZZLES NOZZLE DIAMETER OPERATING TIME GEAR RATIO

-1
- AS MANY COILS - 6 / 8 / 10 MM - 0.82 MIN - 124 : 1

SOOT BLOWER CHECKS

COMMISSIONING CHECKS:

LUBRICATING OIL LEVEL. INTERLOCKS. HAND CRANK AVAILABILITY. DIRECTION OF ROTATION OF MOTORS. OPERATION OF LIMIT SWITCHES. ENSURE STEAM CONDITIONS. BLOWING PRESSURE. STEAM LEAKAGES.

MAINTENANCE CHECKS
ANNUAL CHECKS

REPLACE LUBRICATING OILS. CHAIN, CHAIN LINKS.

VALVE STEM ASSY.

ROTATION OF LANCE ROLLER ASSY.

BLOWING PRESSURE.
LANCE / NOZZLE DISTANCE.
GO To

MAINTENANCE CHECKS SHUT DOWN CHECKS

REPEAT ANNUAL CHECKS. VALVE HEAD SERVICING. CHECK FOR BOILER TUBES.

BLOWER ADJUSTMENT FOR ANY MISALIGNMENT.

GO TO

Recommended Spares
SL 01 02 03 04 05 06 07 08 09 10 11 12 13 DESCRIP[TION LR GEAR BOX ASSY MOTOR SBV HEAD ASSY VALVE STEM LIMIT SWITCHES BEARINGS GLANDS OIL SEALS LANCE ASSY SWIVEL TUBE ASSY NA BLOWING ELEMENT NA PACKINGS GASKETS WB NA NA RB NA NA TYPE OF SPARES MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE COMMISSIONING COMMISSIONING

HPLP BYPASS SYSTEM VALVES

HP/LP BYPASS SYSTEM

FUNCTION:
To ensure operation of steam generator by maintaining a minimum circulation of steam flow , when turbine is not in service

ADVANTAGES:
Quick start up of the unit Reheater protection during start - up Parallel operation of steam generator & turbine House load operation Limited safety valve lifting during trip outs Dm water saving

MAINTENANCE CHECKS
EVERY MONTH OIL LEVEL

OPTICAL PR.DROP INDICATOR (RED BUTTON) IN 3 MICRON FILTER

EVERY 3 MONTHS NITROGEN PRESSURE IN ACCUMULATOR

SYSTEM PRESSURE
PRESSURE SWITCH SETTING AIR FILTER ELEMENT CHECKING

MAINTENANCE CHECKS
EVERY ANNUAL OVER HAUL
CONDITION OF SEALING SURFACES OF VALVES CONDITION OF ACTUATOR SEALS

CONDITION OF HYDRAULIC OIL

PUMP SUCTION STRAINER DELIVERY FILTER IN OIL SUPPLY UNIT ALL OPERATING PRESSURES IN PRESSURE SWITCH

HP BYPASS AND SPRAY VALVE SPARES

COMPONENT NAME HPBP SPRAY REQUIREMENT PACKING RING COMMISSINING SPIRALWOUND GASKETS COMMISSINING VALVE SEAT MAINTENANCE VALVE STEM MAINTENANCE PRESSURE SEAL PLUG MAINTENANCE JETCAGE MAINTENANCE GLAND BUSH MAINTENANCE GUIDE BUSH MAINTENANCE N.A: NOT APPLICABLE

HP BYPASS HYDRAULIC SYSTEM SPARES

COMPONENT NAME FILTER ELEMENTS ACTUATOR SEALS & ORINGS SERVO VALVE SEALS & ORINGS BLOCKING ELEMENT SEALS & ORINGS OIL SUPPLY UNIT SEALS & ORINGS ACCUMULATOR BLADDER FAST OPENING DEVICE SEALS & ORINGS

REQUIREMENT COMMISSINING MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE

DIRECT WATER LEVELGAUGE

To indicate the visible water level

in pressure containing vessel.

CONSISTS OF 1. GAUGE GLASS ASSEMBLY. 2. TIE BAR ASSEMBLY

3. ILLUMINATOR
4. VIEWING HOODS.

GAUGE ASSY

REPAIR PORT ASSEMBLY INSTRUCTIONS

Assy to be done in a clean atmosphere.

Glass, mica, gasket shall be handled with its Edges; Faces shall not be touched. Incase of leakage, all items (2-5) shall be changed with new one.

FAST OPENING OF HP BYPASS VALVE UNDER:

1. GENERATOR CIRCUIT BREAKER OPENS
2. TURBINE TRIPS 3. TIRBINE LOAD SHEDDING REALY ACTS.

COMMISSIONING / O&M CHECKS

Acid cleaning & installation of oil lines

Setting of oil system pressure Flushing with 25micron filter

Flushing with 3micron filter

Draining of flushed oil Testing of oil for PARAFFIN content

Line filters should not be used for flushing

Contamination level to be checked

Accreditation
IBR ISO 9001

: Well known Tube and Pipe Maker : Quality Systems for Boilers, Auxiliaries, Valves, Heat Exchangers, Pressure Vessels and Oil Field Equipment ISO 9002 : Quality Systems for Manufacture of Seamless Steel Tubes. Lloyds Register of : Class-I Fusion Welded Pressure Vessel Shipping Manufacture. NABL : National Accreditation Board for Testing and Calibration laboratory

VALVES- EXPORT PERFORMANCE

USA

MALTA CYPRUS SYRIA

GHANA

BANGLADESH KUWAIT

JAPAN

PHILLIPINES MALAYSIA

INDONESIA

FURTHER PENETRATE into : Middle East, U.S.A., Singapore, Russia(OFE),

Iran, Iraq & Canada for enhanced business volume.

WEAR WASHERS STEM WITH DOUBLE ACME THREAD TWO PIECE GLAND

HAND WHEEL STURDY SWING BOLT DEEP STUFFING BOX

SPIRAL WOUND GASKET FULLY GUIDED WEDGE

POSITIVE BACK SEATING

RENEWABLE SEATS.

DESIGN STD. : API-602 TESTING STD. : API-598

GATE VALVE
( FORGED STEEL - MEDIUM PRESSURE )

THREAD BUSHING HANDWHEEL STURDY SWING BOLT DEEP STUFFING BOX POSITIVE TAPERED BACKSEAT DISC NUT GUIDED STEM-DISC DISC SCREWED SEAT RING

TWO-PIECE GLAND

SPIRAL WOUND GASKET

FOR REG. VALVE

DESIGN STD. : BS-5352 TESTING STD. : BS-6755(1)

GLOBE / REG. VALVE

(FORGED STEEL - MEDIUM PRESSURE )

HIGH STRENGTH BOLT TOP ENTRY DESIGN. FORGED BODY & CAP SPIRAL WOUND GASKET FULLY GUIDED DISC RENEWABLE SEAT DESIGN STD. : BS-5352 TESTING STD. : BS-6755(1) CUSHIONED DISC

FLAT SEAT

( FORGED STEEL - MEDIUM PRESSURE )

HAND WHEEL YOKE BUSH

RISING STEM

GREASE NIPPLE

GLAND

EYE BOLTS STUFFING BOX

BACK SEAT

STEM

SEAT RINGS

WEDGE

BODY

END CONNECTIONS

HAND WHEEL YOKE BUSH SELF ALIGNING GLAND

EYE BOLTS DEEP STUFFING BOX

REGULATING DISC

STEM BACK SEAT BODY

END CONNECTIONS

DESIGN STANDARD : BS 1873 TESTING STANDARD : BS 6755 Part-I

BONNET JOINT HINGE PIN DISC STOP HINGE

END CONNECTION SEAT RING BODY DISC

DESIGN STANDARD : BS 1868 / API 6D TESTING STANDARD : BS 6755 Part-I / API 6D

YOKE ARM STEM STAKE LOCKED DISC NUT DISC PAD INTEGRAL HARD FACING

ALUMINIUM BRONZE BUSHING RUGGED FLANGE SPLIT GLAND DEEP STUFFING BOX. FULL PENETRATION WELD

FOR REG. VALVE

DESIGN STD. : BS-5352/ANSI-B16.34 TESTING STD.: ANSI-B16.34

( FORGED STEEL - HIGH PRESSURE )

GLOBE / REG. VALVE

SCREWED AND SEAL WELDED COVER

SEAL WELD FULLY GUIDED DISC HARD FACING

FULL PENETRATION WELD BODY

DESIGN STD. : BS-5352/ANSI-B16.34 TESTING STD. : ANSI-B16.34

CHECK VALVE
( FORGED STEEL - HIGH PRESSURE )

MECHANICAL STOPPER HAND WHEEL YOKE SLEEVE YOKE BEARING GLAND FLANGE GLAND PACKING STEM YOKE CLAMP PR. SEAL BONNET BACK SEAT BODY GREASE NIPPLE RETAINING RING(NI-PLATING) SOFT IRON GASKET

18/8 SS INLAY SEAT RING DISC

DETAIL OF PRESSURE SEAL CONSTRUCTION LIFTING LUG RETAINING RING PRESSURE SEAL BONNET CUSHION PLATE DISC SEAT RING SOFT IRON GASKET 18/8 SS INLAY

ARM NUT BODY

PLUG BUSHING SPINDLE

PRESSURE RELEIVING VALVE ASSEMBLY

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