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1996 Aerostar Disk Brake System TSB's

1996 Aerostar Disk Brake System TSB's

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Published by: Larry on Apr 15, 2009
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05/11/2014

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1996 Ford Truck Aerostar AWD V6-245 4.0L Copyright © 2008, ALLDATA 9.90 Page 1
Disc Brake System: Technical Service Bulletins
echnical Service Bulletin #
NHTSA98E010000
Date:
980407
Recall 98E010000: Brake Rotor Cracking
ear: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997ake: FORD TRUCKodel: AEROSTARear: 1994ake: MAZDA TRUCKodel: PICKUPear: 1990ake: FORD TRUCKodel: BRONCO IIear: 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994ake: FORD TRUCKodel: RANGERear of Recall: '98Type of Report: Equipmentotential Number of Units Affected: 23500Summary:quipment Description: Brake rotors for use on Ford and Mazda trucks. Cracked castings caused cracks to appear on the outer diameter of the rotor hator around the stud hole.oss of braking can result.Aimco will reimburse consumers/installers for the cost of replacement rotors and installation. Consumers are requested to return to the location wherethe rotors were originally purchased/installed for replacement.Owner notification is expected to begin during April 1998. Owners who do not receive the free rotors within a reasonable time should contact Aimco at1-800-264-3414. Also contact the National Highway Traffic Safety Administration's Auto Safety Hotline at 1-888-DASH-2-DOT (1-888-327-4236).
echnical Service Bulletin #
98-5A-11
Date:
980318
Brakes - Elimination Of Sanding Rotors And Drums
Article No.98-5A-1103/18/98BRAKES - ELIMINATION OF SANDING ROTORS ANDRUMS - SERVICE TIPORD:1993 FESTIVA1993-94 TEMPO1993-97 CROWN VICTORIA, ESCORT, MUSTANG, PROBE, TAURUS, THUNDERBIRD1994-97 ASPIRE1995-97 CONTOURINCOLN-MERCURY:1993-94 TOPAZ1993-97 CONTINENTAL, COUGAR, GRAND MARQUIS, MARK VIII, SABLE, TOWN CAR, TRACER1995-97 MYSTIQUEIGHT TRUCK:1993-96 BRONCO1993-97 AEROSTAR, ECONOLINE, EXPLORER, F SUPER DUTY, F-150-350 SERIES, RANGER, VILLAGER1995-97 WINDSTAR1997 EXPEDITION, MOUNTAINEER
 
1996 Ford Truck Aerostar AWD V6-245 4.0L Copyright © 2008, ALLDATA 9.90 Page 2
ISSUE:epeat brake repairs have been performed due to sanding of brake rotors and drums. The sanding of rotors and drums may have been done in referenceto a Service Manual or TSB article which prescribes sanding as a repair, however, sanding is neither an effective nor lasting repair for customercomplaints of brake roughness or noise.ACTION:achine brake rotors and drums instead of sanding to help reduce brake roughness caused by one of the following conditions:^Rotor thickness variation and lateral runout^Lining or foreign material build-up^Drum out-of-round
OTE
:DO NOT MACHINE OR SAND ROTORS/DRUMS TO REDUCE OCCASIONAL BRAKE NOISE. IT IS NEITHER AN EFFECTIVE ORLASTING REPAIR.THER APPLICABLE ARTICLES: NONEUPERSEDES: 96-22-2ARRANTY STATUS: INFORMATION ONLYASIS CODES: 301000
Technical Service Bulletin #
NHTSA98E010000
Date:
980407
Recall 98E010000: Brake Rotor Cracking
ear: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997ake: FORD TRUCKodel: AEROSTARear: 1994ake: MAZDA TRUCKodel: PICKUPear: 1990ake: FORD TRUCKodel: BRONCO IIear: 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994ake: FORD TRUCKodel: RANGERear of Recall: '98Type of Report: Equipmentotential Number of Units Affected: 23500Summary:quipment Description: Brake rotors for use on Ford and Mazda trucks. Cracked castings caused cracks to appear on the outer diameter of the rotor hator around the stud hole.oss of braking can result.Aimco will reimburse consumers/installers for the cost of replacement rotors and installation. Consumers are requested to return to the location wherethe rotors were originally purchased/installed for replacement.Owner notification is expected to begin during April 1998. Owners who do not receive the free rotors within a reasonable time should contact Aimco at1-800-264-3414. Also contact the National Highway Traffic Safety Administration's Auto Safety Hotline at 1-888-DASH-2-DOT (1-888-327-4236).
echnical Service Bulletin #
99-19-4
Date:
990920
Brakes - Vibration/Inspection Service Tips
Article No.99-19-4
 
1996 Ford Truck Aerostar AWD V6-245 4.0L Copyright © 2008, ALLDATA 9.90 Page 3
09/20/99BRAKES - GUIDELINES FOR BRAKE VIBRATIONEPAIR, BRAKE INSPECTION, AND FRICTIONATERIAL REPLACEMENT - SERVICE TIPORD:1993 FESTIVA1993-1994 TEMPO1993-1997 PROBE, THUNDERBIRD1993-1999 ESCORT1993-2000 CROWN VICTORIA, MUSTANG, TAURUS1994-1997 ASPIRE1995-2000 CONTOUR1998-2000 ESCORT ZX22000 FOCUS1993-1996 BRONCO1993-1997 AEROSTAR1993-1998 F SUPER DUTY1993-2000 ECONOLINE, EXPLORER, F-250 LD, RANGER1995-2000 WINDSTAR1997-2000 EXPEDITION1999-2000 SUPER DUTY F SERIESINCOLN:1993-1998 MARK VIII1993-2000 CONTINENTAL, TOWN CAR2000 LS1998-2000 NAVIGATORERCURY:1993-1994 TOPAZ1993-1997 COUGAR1993-1999 TRACER1993-2000 GRAND MARQUIS, SABLE1995-2000 MYSTIQUE1999-2000 COUGAR1993-2000 VILLAGER1997-2000 MOUNTAINEERISSUEThis TSB serves as a guideline for servicing and diagnosing brake vibration, brake inspection, and brake friction material replacement.ACTIONefer to the following text and illustrations for servicing brakes.

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