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Table of Contents
Section 1: Project Information About this Design Example 1.01 1.02 1.03
General Notes Design Parameters
Cover
Section 2: Superstructure Design Dead Loads 2.01 Live Load Distribution Factors 2.02 Live Load Analysis 2.03 Prestressed Beam Design - Part I 2.04 Prestressed Beam Design - Part II 2.05 Empirical Deck Design 2.06 2.07 2.08 2.09 2.10 2.11
Traditional Deck Design Deck Overhang Design Creep and Shrinkage Parameters Expansion Joint Design Composite Neoprene Bearing Pad Design
Section 3: Substructure Design Dead Loads 3.01 Pier Cap Live Load Analysis 3.02 Pier Cap Design Loads 3.03 Pier Cap Design 3.04 Pier Column Live Load Analysis 3.05 Pier Column Design Loads 3.06 Pier Column Design 3.07 Pier Foundation Design Loads 3.08 Pier Pile Vertical Load Design 3.09 Pier Footing Design 3.10 End Bent Cap Live Load Analysis 3.11 End Bent Cap Design Loads 3.12 End Bent Cap Design 3.13 End Bent Pile Vertical Load Design 3.14 End Bent Backwall Design 3.15
Table of Contents
SUPERSTRUCTURE DESIGN
Description
This document provides guidance for the design of a precast, prestressed beam bridge utilizing the AASHTO LRFD Bridge Design Specifications. The example includes the following component designs: Empirical deck design Traditional deck design Prestressed beam design Composite Neoprene bearing pad design Multi-column pier design End bent design
The following assumptions have been incorporated in the example: Two simple spans @ 90'-0" each, 30 degree skew. Minor horizontal curvature Multi-column pier on prestressed concrete piles. No phased construction. Two traffic railing barriers and one median barrier. No sidewalks. Permit vehicles are not considered. Design for jacking is not considered. Load rating is not addressed.
Since this example is presented in a Mathcad document, a user can alter assumptions, constants, or equations to create a customized application.
PROJECT INFORMATION
Standards
The example utilizes the following design standards: Florida Department of Transportation Standard Specifications for Road and Bridge Construction (2000 edition) and applicable modifications. AASHTO LRFD Bridge Design Specifications, 2nd Edition, 2002 Interims. Florida Department of Transportation Structures LRFD Design Guidelines, January 2003 Edition. Florida Department of Transportation Structures Detailing Manual for LRFD, 1999 Edition.
Defined Units
All calculations in this electronic book use U.S. customary units. The user can take advantage of Mathcad's unit conversion capabilities to solve problems in MKS or CGS units. Although Mathcad has several built-in units, some common structural engineering units must be defined. For example, a lbf is a built-in Mathcad unit, but a kip or ton is not. Therefore, a kip and ton are globally defined as:
kip 1000 lbf ton 2000 lbf
lbf in
2
kip ft kip in
2 6
ksf
kip ft
2
F 1deg
MPa 1 10 Pa
GPa 1 10 Pa
Acknowlegements
The Tampa office of HDR Engineering, Inc. prepared this document for the Florida Department of Transportation.
Notice
The materials in this document are only for general information purposes. This document is not a substitute for competent professional assistance. Anyone using this material does so at his or her own risk and assumes any resulting liability.
PROJECT INFORMATION
PROJECT INFORMATION
General Notes
Design Method................. Load and Resistance Factor Design (LRFD) except that the Prestressed Beams
and Prestressed Piles have been designed for Service Load.
Design Loading................. HL-93 Truck Future Wearing Surface... Design provides allowance for 15 psf Earthquake........................ Seismic acceleration coefficient in Florida varies from 1% to 3.75%
or Seismic provisions for minimum bridge support length only, SDG 2.3.
Concrete............................ Class
II II (Bridge Deck) IV V (Special) V
Minimum 28-day Compressive Strength (psi) Location f`c = 3400 Traffic Barriers f`c = 4500 CIP Bridge Deck f`c = 5500 CIP Substructure f`c = 6000 Concrete Piling f`c = 6500 Prestressed Beams
Concrete cover does not include reinforcement placement or fabrication tolerances, unless shown as "minimum cover". See FDOT Standard Specifications for allowable reinforcement placement tolerances.
Interior Beams * * * * *
Exterior Beams * * * * *
Dimensions........................ All dimensions are in feet or inches, except as noted. Stay-in-Place Metal The design includes an allowance of 20 psf for the unit weight of metal forms Forms................................ and concrete required to fill the form flutes. The allowance is distributed over
the project plan area of the metal forms. Stay-in-place concrete forms will not be permitted.
PROJECT INFORMATION
PROJECT INFORMATION
Design Parameters
Description
This section provides the design input parameters necessary for the superstructure and substructure design.
Page
5
Contents
A. General Criteria A1. Bridge Geometry A2. Number of Lanes A3. Concrete, Reinforcing and Prestressing Steel Properties
B. LRFD Criteria B1. Dynamic Load Allowance [LRFD 3.6.2] B2. Resistance Factors [LRFD 5.5.4.2] B3. Limit States [LRFD 1.3.2]
11
C. Florida Criteria C1. Chapter 1 - General requirements C2. Chapter 2 - Loads and Load Factors C3. Chapter 4 - Superstructure Concrete C4. Chapter 6 - Superstructure Components C5. Miscellaneous
19
D. Substructure D1. End Bent Geometry D2. Pier Geometry D3. Footing Geometry D4. Pile Geometry D5. Approach Slab Geometry D6. Soil Properties
PROJECT INFORMATION
A. General Criteria
This section provides the general layout and input parameters for the bridge example.
PROJECT INFORMATION
In addition, the bridge is also on a skew which is defined as: Skew angle....................
Skew := 30deg
Vertical Profile
PROJECT INFORMATION
Typical Cross-secton
Number of beams................. Beam Spacing...................... Deck overhang at End Bent and Pier............................... Average buildup................... Diaphragm Thickness...........
Rdwywidth 12 ft
PROJECT INFORMATION
Substructure Design In order to maximize the design loads of the substructure components, e.g. pier cap negative moment, pier columns, footing loads, etc., HL-93 vehicle loads were placed on the deck. In some cases, the placement of the loads ignored the location of the median traffic barrier. This assumption is considered to be conservative. Braking forces The bridge is NOT expected to become one-directional in the future. Future widening is expected to occur to the outside if additional capacity is needed. Therefore, for braking force calculations, N lanes = 3 . The designer utilized engineering judgement to ignore the location of the median barrier for live load placement for the substructure design and NOT ignore the median barrier for braking forces. The designer feels that the probability exists that the combination of lanes loaded on either side of the median barrier exists. However, this same approach was not used for the braking forces since these loaded lanes at either side of the median traffic barrier will NOT be braking in the same direction.
PROJECT INFORMATION
B. LRFD Criteria
The bridge components are designed in accordance with the following LRFD design criteria:
IM := 1 +
STRENGTH LIMIT STATE Load combinations which ensures that strength and stability, both local and global, are provided to resist the specified load combinations that a bridge is expected to experience in its design life. Extensive distress and structural damage may occur under strength limit state, but overall structural integrity is expected to be maintained. EXTREME EVENT LIMIT STATES Load combinations which ensure the structural survival of a bridge during a major earthquake or flood, or when collided by a vessel, vehicle, or ice flow, possibly under scoured conditions. Extreme event limit states are considered to be unique occurrences whose return period may be significantly greater than the design life of the bridge. SERVICE LIMIT STATE Load combinations which place restrictions on stress, deformation, and crack width under regular service conditions.
FATIGUE LIMIT STATE Load combinations which place restrictions on stress range as a result of a single design truck. It is
PROJECT INFORMATION 1.03 Design Parameters 9
Load combinations which place restrictions on stress range as a result of a single design truck. It is intended to limit crack growth under repetitive loads during the design life of the bridge. Table 3.4.1-1 - Load Combinations and Load Factors
Load Combination DC DD DW
EH EV ES yp yp yp yp 1.5 yp yp yp 1.00
LL IM CE
BR PL LS 1.75 1.35 -
WA
WS
WL
FR
TU CR SH
TG
SE
Limit State
EQ
IC
CT
CV
Strength I Strength II Strength III Strength IV EH, EV, ES, DW, and DC ONLY Strength V Extreme Event I Extreme Event II Service I
1.40
1.00
1.00
0.50/1.20
0.40 0.30
0.40 1.00
0.50/1.20 1.00/1.20
yTG
ySE -
1.00 -
1.00 -
1.00 -
1.00 -
yTG
ySE
PROJECT INFORMATION
10
C. FDOT Criteria
C1. Chapter 1 - General Requirements
General [SDG 1.1] The design life for bridge structures is 75 years. Approach slabs are considered superstructure component. Class II Concrete (Bridge Deck) will be used for all environmental classifications. Criteria for Deflection and Span-to-Depth Ratios [SDG 1.2] This provision is not applicable, since no pedestrian loading is applied in this bridge design example. Concrete and Environment [SDG 1.3] The concrete cover for the deck is based on either the environmental classification [SDG 1.4] or the type of bridge [SDG 4.2.1]. Concrete cover for the deck..
cover deck = 2 in cover deck := 2 in if Lbridge < 300ft 2.5 in otherwise
cover sub :=
cover sub.earth :=
Class II (Bridge Deck) CIP Bridge Deck Approach Slabs IV V (Special) V CIP Substructure Concrete Piling Prestressed Beams
Location
fc.slab := 4.5 ksi fc.sub := 5.5 ksi fc.pile := 6.0 ksi fc.beam := 6.5 ksi
PROJECT INFORMATION
11
Environmental Classifications [SDG 1.4] The environment can be classified as either "Slightly" , "Moderately" or "Extremely" agressive. Environmental classification for superstructure................ Environmental classification for substructure...................
Environmentsuper "Slightly"
Environmentsub "Moderately"
Seismic Provisions [SDG 2.3] Seismic provisions for minimum bridge support length only. Wind Loads [SDG 2.4] The LRFD wind pressures should be increased by 20% for bridges located in Palm Beach, Broward, Dade, and Monroe counties..................
FDOT := 1.20
PROJECT INFORMATION
12
forms := 20 psf
Barrier / Railing Distribution for Beam-Slab Bridges [SDG 2.8] SDG equations for dead load of barriers applied to the exterior beams.....................
W C1 C2 100
2 ( 10 K) + 39 3 S ( 3 K 8 ) +
wext =
C1 = 0.257
1.4
C2 = 2.2 0.335
L L + 0.0279 0.000793 10 10 10
Applying the SDG equations to this design example, the following values are calculated............................
C1 = 55.1
C1 := 0.257
...and..................................
C2 = 0.867
wbarrier.exterior :=
wbarrier.interior :=
2 wbarrier wbarrier.exterior ( K 2)
PROJECT INFORMATION
13
Median traffic barrier For purposes of this design example, the median traffic barrier will be equally distributed amongst all the beams comprising the superstructure. Include the dead load of the median traffic barrier on the design load of the exterior beams.................................
wbarrier.exterior = 0.245 klf
wbarrier.exterior := wbarrier.exterior +
wmedian.bar N beams
Include the dead load of the median traffic barrier on the design load of the interior beams.................................
wbarrier.interior = 0.099 klf
wbarrier.interior := wbarrier.interior +
wmedian.bar N beams
) )
) )
fy := 60 ksi
PROJECT INFORMATION
14
t mill
t slab 8.0 in
The empirical or traditional design method is used to design the deck slab for the service, fatigue, fracture, and strength limit states. The empirical design method may be used if the deck overhang is less than 6 feet. Otherwise, the traditional design method shall be used.
SlabOverhang max := "May use empirical design" if Overhang 6ft "Shall use traditional design" otherwise SlabOverhang max = "May use empirical design"
The deck overhang shall be designed using the traditional design method. The deck overhangs are designed for three limit state conditions: (1) Extreme event limit state - Transverse and longitudinal vehicular collision forces. (2) Extreme event limit state - Vertical collision forces (3) Strength limit state - Equivalent line load, DL + LL The deck slab at the median barrier shall be designed using the traditional design method. For the extreme event limit states, a minimum area of steel of 0.40 in per foot should be provided in the top of the deck slab. The summation of the area of steel for the top and bottom of the deck slab should provide a minimum of 0.80 in per foot. Prestressed, Pretensioned Components [SDG 4.3] Minimum compressive concrete strength at release is the greater of 4.0 ksi or 0.6 fc...............................
fci.beam.min = 4 ksi (Note : Compression = +, Tension = -)
2 2
PROJECT INFORMATION
15
Any value between the minimum and maximum may be selected for the design. Minimum compressive concrete strength at release....
fci.beam = 4 ksi fci.beam := fci.beam.min
Limits for tension in top of beam at release (straight strand only) Outer 15 percent of design beam.............................
ftop.outer15 := 12 fci.beam psi ftop.outer15 = 0.76 ksi
Time-dependent variables for creep and shrinkage calculations Relative humidity............ Age (days) of concrete when load is applied........ Age (days) of concrete when section becomes composite..................... Age (days) of concrete used to determine long term losses....................
H := 75 T0 := 1
T1 := 120
T2 := 10000
Mean 70 70 70
Range 50 80 90
PROJECT INFORMATION
16
The temperature values for "Concrete Only" in the preceding table apply to this example. Temperature mean......... Temperature high........... Temperature low............ Temperature rise............
t mean := 70 F t high := 95 F t low := 45 F t rise := thigh tmean t rise = 25 F
Temperature fall.............
t :=
6 10
*Joints in sidewalks must meet all requirements of Americans with Disabilities Act.
For new construction, use only the joint types listed in the preceding table. A typical joint for most prestressed beam bridges is the silicone seal. Maximum joint width...... Minimum joint width at 70o F............................ Proposed joint width at 70o F............................
Wmax := 2 in 5 Wmin := in 8 W := 1 in
PROJECT INFORMATION
17
Movement [6.4.2] For prestressed concrete structures, the movement is based on the greater of the following combinations: Movement from the combination of temperature fall, creep, and shrinkage.................
(Note : A temperature rise with creep and shrinkage is not investigated since they have opposite effects).
(Note : For concrete structures, the temperature rise and fall ranges are the same.
C5. Miscellaneous
Beam Parameters Distance from centerline pier (FFBW) to centerline bearing. Distance from end of beam to centerline of bearing.......... Beam length.........................
Lbeam = 89.167 ft K := 11 in
(Note : Sometimes the "K" value at the end bent and pier may differ).
J := 6 in Lbeam := Lspan 2 ( K J)
Ldesign := Lspan 2 K
PROJECT INFORMATION
18
D. Substructure
D1. End Bent Geometry
(Note : End bent back wall not shown)
Depth of end bent cap........... Width of end bent cap........... Length of end bent cap.......... Height of back wall............... Backwall design width........... Thickness of back wall..........
Depth of pier cap................. Width of pier cap................. Length of pier cap................ Height of pier column........... Column diameter.................. Number of columns............. Surcharge on top of footing...
hCap := 4.5 ft b Cap := 4.5 ft LCap := 101.614 ft hCol := 14.0 ft b Col := 4.0 ft nCol := 4 hSurcharge := 2.0 ft
PROJECT INFORMATION
19
Defined Units
PROJECT INFORMATION
20
SUPERSTRUCTURE DESIGN
Dead Loads
Reference
Reference:F:\HDRDesignExamples\Ex1_PCBeam\103DsnPar.mcd(R)
Description
This section provides the dead loads for design of the bridge components.
Page
22
Contents
A. Non-Composite Section Properties A1. Summary of the properties for the selected beam type A2. Effective Flange Width [LRFD 4.6.2.6]
24
B. Composite Section Properties B1. Interior beams B2. Exterior beams B3. Summary of Properties
27
C. Dead Loads C1. Interior Beams C2. Exterior Beams C3. Summary
Superstructure Design
21
The non-composite beam properties are given and can be obtained from any engineering textbook/publication.
NON-COMPOSITE PROPERTIES Moment of Inertia Section Area ytop ybot Depth Top flange w idth Top flange depth Width of web Bottom flange width Bottom flange depth Bottom flange taper Section Modulus top Section Modulus bottom [in 4] [in 2] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in 3] [in 3] Inc Anc ytnc ybnc h nc btf htf bw b bf h bf E Stnc Sbnc IV 260741 789 29.27 24.73 54 20 8 8 26 8 9 8908 10544
BeamType = "IV"
0
27
54
13
26
12.0 times the average thickness of the slab, plus the greater of web thickness or one-half the width of the top flange of the beam.....................................................
Slabwidth = 106.0 in 1
Exterior beams
For exterior beams, the effective flange width may be taken as one-half the effective width of the adjacent interior beam, plus the least of:
Superstructure Design
22
One-eighth of the effective span length..... Slabwidth = 135.0 in 0 6.0 times the average thickness of the slab, plus the greater of half the web thickness or one-quarter of the width of the top flange of the basic girder................... Slabwidth = 53.0 in 1 The width of the overhang........................ Slabwidth = 54.5 in 2
Slabwidth := 0
Lspan 8
b eff.exterior :=
+ min Slabwidth
Transformed Properties To develop composite section properties, the effective flange width of the slab should be transformed to the concrete properties of the beam. Modular ratio between the deck and beam.
n = 0.832 n := Ec.slab Ec.beam
b tr.interior := n beff.interior
) )
b tr.exterior := n b eff.exterior
Superstructure Design
23
2 2
AInterior = 1448.0 in
yb :=
hbuildup 2
AInterior
yb = 40.3 in
yt := h yb
Moment of Inertia........................................
Islab = 227710 in Ifillet = 4055 in
4 4 4
Ifillet :=
( btf) hbuildup3
12
IInterior = 682912 in
) 2 + Islab + Ifillet
St :=
Superstructure Design
24
2 2
AExterior = 1481.3 in
y'b :=
hbuildup 2
AExterior
y'b = 40.7 in
y't := h y'b
Moment of Inertia........................................
Islab = 229085 in Ifillet = 3818 in
4 4 4
Ifillet :=
( btf) hbuildup3
12
IExterior = 694509 in
) 2 + Islab + Ifillet
St :=
Superstructure Design
25
31.5
63
48
96
COM POSITE SECTION PROPERTIES Effective slab w idth Transformed slab width Height of composite section Effective slab area Area of composite section Neutral axis to bottom fiber Neutral axis to top fiber Inertia of composite section Section modulus top of slab Section modulus top of beam Section modulus bottom of beam
[in] b eff.interior/exterior [in] b tr.interior/exterior [in] h [in 2] Aslab [in 2] AInterior/Exterior [in] yb [in] yt [in 4] IInterior/Exterior [in 3] St [in 3] Stb [in 3] Sb
INTERIOR 96.0 79.9 63.0 639.0 1448.0 40.3 22.7 682912.0 30037.5 49719.4 16960.6
EXTERIOR 101.0 84.0 63.0 672.3 1481.3 40.7 22.7 694509.4 31123.9 52162.4 17070.1
Superstructure Design
26
C. Dead Loads
Calculate the moments and shears as a function of "x", where "x" represents any point along the length of the beam from 0 feet to Ldesign. The values for the moment and shear at key design check points are given... where
Support := 0 ft ShearChk := 0.72 h Debond1 := 8 ft Debond2 := 16 ft Midspan := 0.5 Ldesign {Check beam for debonding, if not debonding, enter 0 ft.) (Check beam for debonding, if not debonding, enter 0 ft.)
pt := 0 .. 4
wBeamInt Lbeam 2
wBeamInt x 2
2
wBeamInt x 2
wBeamInt x
Moment - self-weight of deck slab, includes haunch and milling surface ..................... Shear - self-weight of deck slab, includes haunch and milling surface......................
M SlabInt( x) :=
wSlabInt x 2
V SlabInt( x) :=
wSlabInt x
Superstructure Design
27
M FormsInt( x) := V FormsInt( x) :=
wFormsInt x 2
wFormsInt x
M TrbInt( x) := V TrbInt( x) :=
wbarrier.interior x 2
wbarrier.interior x
DC Load total
wDC.BeamInt := wBeamInt + wSlabInt + wFormsInt + wbarrier.interior wDC.BeamInt = 1.87 klf
DC Load Moment
M DC.BeamInt( x) := M BeamInt( x) + M SlabInt( x) + MFormsInt( x) + MTrbInt( x)
DC Load Shear
V DC.BeamInt( x) := V BeamInt( x) + V SlabInt( x) + V FormsInt( x) + V TrbInt( x) + PDiaphInt( x)
Superstructure Design
28
Moment - weight of future wearing surface................................................. Shear - weight of future wearing surface .
M FwsInt( x) :=
wFwsInt x 2
V FwsInt( x) :=
wFwsInt x
M UtilityInt( x) := V UtilityInt( x) :=
wUtilityInt x
DW Load total
wDW.BeamInt := wFwsInt + wUtilityInt wDW.BeamInt = 0.12 klf
DW Load Moment
M DW.BeamInt( x) := MFwsInt ( x) + MUtilityInt( x)
DW Load Shear
V DW.BeamInt( x) := V FwsInt( x) + V UtilityInt( x)
M RelBeamExt( x) :=
wBeamExt Lbeam 2
wBeamExt x 2
2
M BeamExt( x) :=
wBeamExt x 2
V BeamExt( x) :=
wBeamExt x
Superstructure Design
29
Moment - self-weight of deck slab, includes haunch and milling surface ..................... Shear - self-weight of deck slab, includes haunch and milling surface......................
M SlabExt( x) :=
wSlabExt x 2
V SlabExt( x) :=
wSlabExt x
PDiaphExt( x) :=
PDiaphInt( x) 2
wFormsExt :=
BeamSpacing b tf forms 2
wFormsExt Ldesign 2 wFormsExt Ldesign 2 wFormsExt x 2
2
M FormsExt( x) := V FormsExt( x) :=
wFormsExt x
M TrbExt( x) := V TrbExt( x) :=
wbarrier.exterior x 2
wbarrier.exterior x
DC Load total
wDC.BeamExt := wBeamExt + wSlabExt + wFormsExt + wbarrier.exterior wDC.BeamExt = 2.01 klf
Superstructure Design
30
DC Load Moment
M DC.BeamExt( x) := MBeamExt( x) + M SlabExt( x) + MFormsExt( x) + MTrbExt( x)
DC Load Shear
V DC.BeamExt( x) := V BeamExt( x) + V SlabExt( x) + V FormsExt( x) + V TrbExt( x) + PDiaphExt( x)
Design Moments and Shears for DW Dead Loads Weight of future wearing surface
kip wFwsExt = 0.10 ft wFwsExt := Overhang 1.5417 ft +
BeamSpacing 2
fws
M FwsExt( x) :=
wFwsExt x 2
V FwsExt( x) :=
wFwsExt x
M UtilityExt( x) := V UtilityExt( x) :=
wUtilityExt x
DW Load total
wDW.BeamExt := wFwsExt + wUtilityExt wDW.BeamExt = 0.10 klf
DW Load Moment
M DW.BeamExt( x) := M FwsExt( x) + MUtilityExt( x)
DW Load Shear
V DW.BeamExt( x) := V FwsExt( x) + V UtilityExt( x)
Superstructure Design
31
C3. Summary
Load/Location, x (ft)= Support 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
DESIGN MOMENTS (ft-kip) ShrChk Debond1 Debond2 3.8 8.0 16.0 132.6 131.1 130.9 20.2 15.8 298.0 19.1 0.0 19.1 266.8 263.5 263.2 40.6 31.8 599.2 38.5 0.0 38.5 481.1 474.5 473.9 73.1 57.2 1078.8 69.3 0.0 69.3
Midspan 44.1 816.7 798.6 797.6 123.1 96.3 1815.6 116.6 0.0 116.6
INTERIOR BEAM Beam at Release Beam Slab Forms Barrier TOTAL DC FWS Utilities TOTAL DW EXTERIOR BEAM Beam at Release Beam Slab Forms Barrier TOTAL DC FWS Utilities TOTAL DW
CORRESPONDING SHEARS (kip) Load/Location, x (ft)= Support 0.0 36.2 36.2 5.6 4.4 3.0 85.4 5.3 0.0 5.3 ShrChk 3.8 33.1 33.1 5.1 4.0 0.0 75.3 4.8 0.0 4.8 Debond1 8.0 29.7 29.6 4.6 3.6 0.0 67.4 4.3 0.0 4.3 Debond2 16.0 23.1 23.1 3.6 2.8 0.0 52.5 3.4 0.0 3.4 Midspan 44.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
INTERIOR BEAM Beam Slab Forms Barrier Diaphrams TOTAL DC FWS Utilities TOTAL DW EXTERIOR BEAM Beam Slab Forms Barrier Diaphrams TOTAL DC FWS Utilities TOTAL DW
Defined Units
Superstructure Design
32
SUPERSTRUCTURE DESIGN
Reference
Reference:I:\computer_support\StructuresSoftware\StructuresManual\HDRDesignExamples\Ex1_PCBeam\201DLs.mcd(R)
Description
This document calculates the live load distribution factors as per the LRFD.
Page
34 35 36
Contents
A. Input Variables B. Beam-Slab Bridges - Application [LRFD 4.6.2.2.1] C. Moment Distribution Factors C1. Moment: Interior Beams [LRFD 4.6.2.2.2b] C2. Moment: Exterior Beams [LRFD 4.6.2.2.2d] C3. Moment: Skewed Modification Factor [LRFD 4.6.2.2.2e ] C4. Distribution Factors for Design Moments
40
D. Shear Distribution Factors D1. Shear: Interior Beams [LRFD 4.6.2.2.3a] D2. Shear: Exterior Beams [LRFD 4.6.2.2.3b] D3. Shear: Skewed Modification Factor [LRFD 4.6.2.2.3c] D4. Distribution Factors for Design Shears
Superstructure Design
33
A. Input Variables
Cross-Section View
Lbridge = 180 ft Lspan = 90 ft Ldesign = 88.167 ft Skew = 30 deg BeamType = "IV" Nbeams = 11 BeamSpacing = 8 ft Overhang = 4.5417 ft Rdwywidth = 42 ft Nlanes = 3 h = 63.0 in
= 1.202
4
34
If these conditions are not met, a refined method of analysis is required and diaphragms shall be provided. Distance between center of gravity of non-composite beam and deck.......................
eg = 34.3 in
eg := h ybnc
tslab 2
Kg := n
Inc + Anc eg
Superstructure Design
35
S L
0.3
Kg 12.0 L t 3 s
0.1
BeamSpacing L design
0.3
0.1
Two or more design lanes Distribution factor for moment in interior beams when two or more design lanes are loaded
S g m.Interior = 0.075 + 9.5
0.6
S L
0.2
Kg 12.0 L t 3 s
0.1
BeamSpacing L design
0.2
0.1
Range of Applicability The greater distribution factor is selected for moment design of the beams.
g m.Interior := max g m.Interior1 , g m.Interior2 g m.Interior = 0.690
Superstructure Design
36
Verify the distribution factor satisfies LRFD criteria for "Range of Applicability".
g m.Interior := S ( BeamSpacing 3.5 ft) ( BeamSpacing 16.0 ft)
g m.Interior if S ts L Nb Kg "NG, does not satisfy Range of Applicability" otherwise g m.Interior = 0.690
P1 = P2 =
The distribution factor for one design lane loaded is based on the lever rule, which includes a 0.5 factor for converting the truck load to wheel loads and a 1.2 factor for multiple truck presence.
g m.Exterior1 := if ( 2 ft + 6 ft) < De + S , g m.Exterior1 = 0.900
2 S + 2De 10 ft S
0.5 ,
S + De 2 ft S
0.5 1.2
Two or more design lanes Distribution factor for moment in exterior beams when two or more design lanes are loaded
de g m.Exterior = g m.Interior 0.77 + 9.1
Superstructure Design
37
Using variables defined in this example, Distance from tip of web for exterior beam to barrier
d e := Overhang 1.5417 ft d e = 2.667 ft de g m.Exterior2 := g m.Interior2 0.77 + 9.1 ft g m.Exterior2 = 0.733 bw 2
Range of Applicability The greater distribution factor is selected for moment design of the beams.
g m.Exterior := max g m.Exterior1 , g m.Exterior2 g m.Exterior = 0.900
Verify the distribution factor satisfies LRFD criteria for "Range of Applicability".
g m.Exterior := d e d e 5.5 ft d e 1 ft g m.Exterior if d e "NG, does not satisfy Range of Applicability" otherwise g m.Exterior = 0.900
)(
) 1.5
Verify the distribution factor satisfies LRFD criteria for "Range of Applicability".
g m.Skew := ( Skew 30 deg) ( Skew 60 deg) S ( BeamSpacing 3.5 ft) ( BeamSpacing 16.0 ft) L Ldesign 20 ft Ldesign 240 ft Nb Nbeams 4 g m.Skew if S L Nb "NG, does not satisfy Range of Applicability" otherwise g m.Skew := if
)(
g m.Skew = 0.958
Superstructure Design
39
Two or more design lanes Distribution factor for shear in interior beams when two or more design lanes are loaded
g v = 0.2 + S 12
S 35
2.0
BeamSpacing 35 ft
2.0
Range of Applicability The greater distribution factor is selected for shear design of the beams
g v.Interior := max g v.Interior1 , g v.Interior2 g v.Interior = 0.814
Verify the distribution factor satisfies LRFD criteria for "Range of Applicability".
g v.Interior := S ( BeamSpacing 3.5 ft) ( BeamSpacing 16.0 ft) ts tslab 4.5 in tslab 12 in
Nb Nbeams 4 g v.Interior if S ts L Nb "NG, does not satisfy Range of Applicability" otherwise g v.Interior = 0.814
Superstructure Design
40
P1 = P2 =
De + S 2 ft S De + S 8 ft S
De = 3 ft S = 8 ft
The distribution factor for one design lane loaded is based on the lever rule, which includes a 0.5 factor for converting the truck load to wheel loads and a 1.2 factor for multiple truck presence.
g v.Exterior1 := if ( 2 ft + 6 ft) < De + S , g v.Exterior1 = 0.900
2 S + 2De 10 ft S
0.5 ,
S + De 2 ft S
0.5 1.2
Two or more design lanes Distribution factor for shear in exterior beams when two or more design lanes are loaded
de g v.Exterior = g v.Interior 0.6 + 10
Range of Applicability The greater distribution factor is selected for shear design of the beams
g v.Exterior := max g v.Exterior1 , g v.Exterior2 g v.Exterior = 0.900
Superstructure Design
41
Verify the distribution factor satisfies LRFD criteria for "Range of Applicability".
g v.Exterior := d e d e 5.5 ft d e 1 ft g v.Exterior if d e "NG, does not satisfy Range of Applicability" otherwise g v.Exterior = 0.900
)(
0.3
tan( )
0.3
tan( Skew
g v.Skew = 1.086
Verify the distribution factor satisfies LRFD criteria for "Range of Applicability".
g v.Skew := ( Skew 0 deg) ( Skew 60 deg) S ( BeamSpacing 3.5 ft) ( BeamSpacing 16.0 ft) L Ldesign 20 ft Ldesign 240 ft Nb Nbeams 4 g v.Skew if S L Nb "NG, does not satisfy Range of Applicability" otherwise g v.Skew = 1.086
)(
If uplift is a design issue, the skew factor for all beams is unconservative. However, uplift is not a design issue for prestressed concrete beam bridges designed as simple spans.
SUPERSTRUCTURE DESIGN
Reference
Reference:G:\computer_support\StructuresSoftware\StructuresManual\HDRDesignExamples\Ex1_PCBeam\202DFs.mcd(R)
Description
This section provides examples of the LRFD HL-93 live load analysis necessary for the superstructure design.
Page
44
Contents
A. Input Variables A1. Bridge Geometry A2. Beam Parameters A3. Dynamic Load Allowance [LRFD 3.6.2]
45
B. Maximum Live Load Moment, Reaction and Rotation B1. Maximum Live Load Rotation - One HL-93 vehicle B2. Live Load Moments and Shears - One HL-93 truck B3. Maximum Live Load Reaction at Intermediate Pier - - Two HL-93 vehicles B4. Summary
Superstructure Design
43
A. Input Variables
A1. Bridge Geometry
IExterior = 694509 in
Superstructure Design
44
Axle loads............................
Lane load.............................
x cg :=
Distance from center of gravity for axle loads to centerline of span ................
z = 2.333 ft
z :=
14 ft x cg 2
Superstructure Design
45
X1 :=
Ldesign 2
z x cg
X2 := X1 + 14 ft X3 := X1 + 28 ft
( ( (
P1 X1
) ) )
2 Ldesign X1 Ldesign X1
( ( (
)( )( )(
) ) )
2 :=
P2 X2
2 Ldesign X2 Ldesign X2
2 Ldesign X3 Ldesign X3
truck := ( 1 + 2 + 3 )
lane :=
24 Ec.beam IInterior
wL Ldesign
( ( (
) ) )
( ( (
)( )( )(
) ) )
46
P2 X2
2 Ldesign X2 Ldesign X2
2 Ldesign X3 Ldesign X3
Superstructure Design
truck := ( 1 + 2 + 3 )
lane :=
24 Ec.beam IExterior
wL Ldesign
Superstructure Design
47
(Ldesign x)
Ldesign
x + P2
(Ldesign x 14 ft)
Ldesign
x + P3
(Ldesign x 28 ft)
Ldesign
Vtruck1( x ) := P1
(Ldesign x)
Ldesign
+ P2
(Ldesign x 14 ft)
Ldesign
+ P3
(Ldesign x 28 ft)
Ldesign
(Ldesign x)
Ldesign
( x 14 ft) + P2
(Ldesign x)
Ldesign
x + P3
(Ldesign x 14 ft)
Ldesign
Vtruck2( x ) := P1
( x 14 ft) Ldesign
+ P2
(Ldesign x)
Ldesign
+ P3
(Ldesign x 14 ft)
Ldesign
M lane( x ) := Vlane( x ) :=
wL Ldesign wL Ldesign 2 2
wL x 2
wL x
Live load moment and shear for HL-93 truck load (including impact) and lane load.............
Superstructure Design
48
B3. Maximum Live Load Reaction at Intermediate Pier - Two HL-93 vehicles
While two HL-93 vehicles controls in this design, the tandem and single truck with lane load needs to be investigated for other design span lengths. The maximum live load reaction at an intermediate pier is calculated by positioning the axle loads of an HL-93 design truck in the following locations:
X1 := 25 ft X2 := X1 + 14 ft X3 := X1 + 28 ft X4 := Ldesign 28 ft 25 ft X5 := X4 + 14 ft X6 := X4 + 28 ft
R1 := R2 := R3 :=
( ( (
) ) )
Rtrucks := R1 + R2 + R3
Rlanes :=
wL Lspan 2
( 2)
Superstructure Design
49
Reaction induced by HL-93 truck (including impact factor) and lane load........................
RLLIs = 148.0 kip
B4. Summary
DESIGN LIVE LOAD
Load/Location, x (ft)= Support 0.0 ShrChk 3.8 Debond1 8.0 Debond2 16.0 Midspan 44.1
MOMENTS: INTERIOR BEAM Live load + DLA Distribution Factor Design Live Load + DLA Moment MOMENTS: EXTERIOR BEAM Live load + DLA Distribution Factor Design Live Load + DLA Moment SHEARS: INTERIOR BEAM Live load + DLA Distribution Factor Design Live Load + DLA Shear SHEARS: EXTERIOR BEAM Live load + DLA Distribution Factor Design Live Load + DLA Shear LL ROTATIONS (BRG PADS) Live load w/o DLA Distribution Factor Design Live Load Rotation LL REACTIONS (BRG PADS) Live load w/o DLA Distribution Factor Design Live Load Reactions 1 HL-93 REACTION Pier/End Bent (1 Truck) Pier (2 Trucks)
0.0 0.661
0.862 0.0
113.8 0.978 111.3 Interior Beam 0.00263 0.661 0.00174 Interior Beam 92.6 0.885 81.9 w/o DLA 92.6 124.1
107.3 0.978 104.9 Exterior Beam 0.00259 0.862 0.00223 Exterior Beam 92.6 0.978 90.5 w/ DLA 113.8 148.0
Defined Units
Superstructure Design 2.03 Live Load Analysis 50
SUPERSTRUCTURE DESIGN
Description
This section provides the design of the prestressed concrete beam - interior beam design.
Page
52 53
Contents
LRFD Criteria A. Input Variables A1. Bridge Geometry A2. Section Properties A3. Superstructure Moments at Midspan
A4. Superstructure Loads at Debonding Locations A5. Superstructure Loads at the Other Locations
56 B. Interior Beam Midspan Moment Design B1. Strand Pattern definition at Midspan B2. Prestressing Losses [LRFD 5.9.5] B3. Stress Limits (Compression = +, Tension = -) B4. Service I and III Limit States B5. Strength I Limit State moment capacity [LRFD 5.7.3] B6. Limits for Reinforcement [LRFD 5.7.3.3] 71 C. Interior Beam Debonding Requirements C1. Strand Pattern definition at Support C2. Stresses at support at release C3. Strand Pattern definition at Debond1 C4. Stresses at Debond1 at Release C5. Strand Pattern definition at Debond2 C6. Stresses at Debond2 at Release 76 D. Shear Design D1. Determine Nominal Shear Resistance D2. and Parameters [LRFD 5.8.3.4.2] D3. Longitudinal Reinforcement 82 E. Summary
Superstructure Design
51
LRFD Criteria
STRENGTH I Basic load combination relating to the normal vehicular use of the bridge without wind.
WA = 0 FR = 0 TU = 0 CR , SH
For superstructure design, water load and stream pressure are not applicable. No friction forces. No uniform temperature load effects due to simple spans. Movements are unrestrained. These effects are accounted during the design of the prestressed strands with a factor of 1.0 for all Limit States 1.0 ( CR + SH).
STRENGTH II -
Load combination relating to the use of the bridge by Owner-specified special design vehicles, evaluation permit vehicles, or both without wind.
"Permit vehicles are not evaluated in this design example"
SERVICE I -
Load combination relating to the normal operational use of the bridge with a 55 MPH wind and all loads taken at their nominal values.
BR , WL = 0 For prestressed beam design, braking forces and wind on live load are
negligible.
Service1 = 1.0 DC + 1.0 DW + 1.0 LL + 1.0 ( CR + SH) "Applicable for maximum compressive stresses in beam ONLY. For tension, see Service III."
SERVICE III -
Load combination relating only to tension in prestressed concrete structures with the objective of crack control.
Service3 = 1.0 DC + 1.0 DW + 0.8 LL + 1.0 ( CR + SH) "Applicable for maximum tension at midspan ONLY. For compression, see Service I."
FATIGUE -
Fatigue load combination relating to repetitive gravitational vehicular live load under a single design truck.
Fatigue = 0.75 LL
Superstructure Design
52
A. Input Variables
A1. Bridge Geometry
Overall bridge length....... Design span length......... Skew angle....................
Lbridge = 180 ft Lspan = 90 ft Skew = 30 deg
COMPOSITE SECTION PROPERTIES Effective slab w idth Transformed slab width Height of composite section Effective slab area Area of composite section Neutral axis to bottom fiber Neutral axis to top fiber Inertia of composite section Section modulus top of slab Section modulus top of beam Section modulus bottom of beam
[in] beff.interior/exterior [in] btr.interior/exterior [in] h [in 2] Aslab [in 2] AInterior/Exterior [in] yb [in] yt [in 4] IInterior/Exterior [in 3] St [in 3] Stb [in 3] Sb
INTERIOR 96.0 79.9 63.0 639.0 1448.0 40.3 22.7 682912.0 30037.5 49719.4 16960.6
EXTERIOR 101.0 84.0 63.0 672.3 1481.3 40.7 22.7 694509.4 31123.9 52162.4 17070.1
DC Moment of Beam..............................
M Beam = 798.6 ft kip
DC Moment of Slab...............................
M Slab = 797.6 ft kip
Superstructure Design
53
DW Moment of Utilities..........................
M Utility = 0 ft kip
M Srv1 := 1.0 MBeam + MSlab + M Forms + MTrb ... + 1.0 MFws + MUtility + 1.0 M LLI
M Srv3 := 1.0 MBeam + MSlab + M Forms + MTrb ... + 1.0 MFws + MUtility + 0.8 M LLI
M r := 1.25 MBeam + MSlab + M Forms + MTrb ... + 1.50 MFws + M Utility + 1.75 M LLI
Superstructure Design
54
V u.Support := 1.25 V DC.BeamInt( Support ) ... + 1.50 V DW.BeamInt( Support) ... + 1.75 V LLI.Interior( Support)
( (
V u := 1.25 V DC.BeamInt( ShearChk) ... + 1.50 V DW.BeamInt( ShearChk) ... + 1.75 V LLI.Interior ( ShearChk)
M r = 875.7 ft kip
) M r := 1.25 ( MDC.BeamInt( ShearChk) ) ... + 1.50 ( MDW.BeamInt( ShearChk) ) ... + 1.75 ( MLLI.Interior ( ShearChk) )
( (
Superstructure Design
55
Support = 0 ft
ShearChk = 3.8 ft
Debond1 = 8 ft
Debond2 = 16 ft
Midspan = 44.08 ft
Strand size.....................
stranddia = 0.5 in
stranddia := 0.5 in
Strand area....................
StrandArea = 0.153 in
2
StrandArea :=
in 0.192 if stranddia = 0.5625 in 0.217 if stranddia = 0.6 in 0.0 otherwise 0.153 if stranddia = 0.5 in
Superstructure Design
56
Define the number of strands and eccentricity of strands from bottom of beam......
BeamType = "IV"
Transformed section properties As per SDG 4.3.1-C6, states "Stress and camber calculations for the design of simple span, pretensioned components must be based upon the use of transformed section properties." Modular ratio between the prestressing strand and beam. ...................................
np = 6.825 Ep np := Ec.beam Anc.tr := Anc + np 1 Aps ybnc Anc + strandcg in np 1 Aps Anc.tr
ybnc.tr :=
Inc.tr := Inc + ybnc.tr strandcg in np 1 Aps Inc.tr Stopnc.tr := hnc ybnc.tr Inc.tr Sbotnc.tr := ybnc.tr
)2 (
Superstructure Design
57
Modular ratio between the mild reinforcing and transformed concrete deck slab..........
nm = 6.944
Es nm := Ec.beam
2
Assumed area of reinforcement in deck slab per foot width of deck slab...............
t slab 2
) (
2
)2 (
Superstructure Design
58
where...
friction loss................... anchorage set loss.......... elastic shortening loss..... shrinkage loss................ creep of concrete loss.... relaxation of steel loss.....
(Note : Not considered for bonded prestressed beams) (Note : Not considered for bonded prestressed beams)
For the prestress loss calculations, gross section properties (not transformed) can be used.
Elastic Shortening The loss due to elastic shortening in pretensioned members shall be taken as:
fpES = f Eci cgp Ep
where...
Concrete stresses at c.g. of the prestressing force at transfer and the self wt of the beam at maximum moment location..................
fcgp = 1.75 ksi
Fps Fps ecg.nc MRelBeam fcgp := + Anc Scg.nc Scg.nc fpES := f Eci.beam cgp Ep
Superstructure Design
59
where
ecg := yb strandcg in
Scg :=
IInterior ecg
Permanent load moments at midspan acting on non-composite section (except beam at M nc := MSlab + M Forms transfer)................................................
M nc = 920.7 kip ft
Permanent load moments at midspan acting on M := M Trb + M Fws + M Utility composite section...................................
M = 212.9 kip ft
Concrete stresses at c.g. of the prestressing force due to permanent loads except at transfer.................................................
fcdp = 0.97 ksi
Superstructure Design
60
Steel Relaxation at Transfer Prestress loss due to relaxation loss of the prestressing steel at transfer may be taken as:
fpR1 =
where,
log(24.0 t) fpj 0.55 fpj if strandtype = "StressRelieved" 10.0 fpy log(24.0 t) fpj 40.0 f 0.55 fpj if strandtype = "LowLax" py
t := 1.5
Initial stress in tendon at time of stressing (jacking force) [LRFD Table 5.9.3.1]......
fpj = 202.5 ksi
fpj :=
(Note : LRFD C5.9.5.4.4b allows fpj = 0.80 fpu for this calculation)
fpy :=
log( 24.0 t ) fpj 10.0 f 0.55 fpj if strandtype = "StressRelieved" py f log( 24.0 t ) pj 0.55 fpj if strandtype = "LowLax" 40.0 fpy
Steel Relaxation after Transfer Prestress loss due to relaxation loss of the prestressing steel after transfer may be taken as:
fpR2 =
20.0 0.4 fpES 0.2 ( fpSR + fpCR) if strandtype = "StressRelieved" 20.0 0.4 fpES 0.2 ( fpSR + fpCR) (30 %) if strandtype = "LowLax"
Superstructure Design
61
20.0 ksi 0.4 fpES 0.2 (fpSR + fpCR) if strandtype = "StressRelieved" 20.0 ksi 0.4 fpES 0.2 (fpSR + fpCR) ( 30 %) if strandtype = "LowLax"
fpR2 = 3 ksi
Loss :=
fpT fpj
fci.beam = 4 ksi
For prestressing members, the total loss, fpT , at release is expressed as:
fpTRelease = fpES + fpR1
where...
Superstructure Design
62
Calculate the stress due to prestress at the top and bottom of beam at release: Total force of strands.............................
Fpe = 877.8 kip Fpe := fpe Aps
pjSupport :=
pjTop70 :=
pjBotBeam :=
M RelBeam Sbnc
Superstructure Design
63
pjSupport :=
"OK" if pjSupport 0 ksi pjSupport ftop.outer15 "OK" if pjSupport > 0 ksi pjSupport fci.beam "NG" otherwise
pjSupport = "NG"
Top70Release :=
"OK" if pjTop70 0 ksi pjTop70 ftop.center70 "OK" if pjTop70 > 0 ksi pjTop70 fci.beam "NG" otherwise
Top70Release = "OK" BotRelease := "OK" if pjBotBeam fci.beam "NG" if pjBotBeam 0 ksi "NG" otherwise BotRelease = "OK"
(Note : Some MathCad equation explanations The check for the top beam stresses checks to see if tension is present, pjTop70 0 ksi , and then applies the proper allowable. A separate line is used for the compression and tension allowables. The last line, "NG" otherwise , is a catch-all statement such that if the actual stress is not within the allowables, it is considered "NG".) For the bottom beam, the first line, pjBotBeam fci.beam , checks that the allowable compression is not exceeded. The second line assures that no tension is present, if there is then the variable will be set to "NG". The catch-all statement, "NG" otherwise , will be ignored since the first line was satisfied. If the stress were to exceed the allowable, neither of the first two lines will be satisfied therefore the last line would produce the answer of "NG".
Final Stresses [LRFD Table 5.9.4.2.1-1 & 5.9.4.2.2-1] (1) Sum of effective prestress and permanent loads Limit of compression in slab..............
fallow1.TopSlab = 2.03 ksi fallow1.TopSlab := 0.45 fc.slab
(2) Sum of live load and 1/2 sum of effective prestress and permanent loads Limit of compression in slab..............
fallow2.TopSlab = 1.80 ksi fallow2.TopSlab := 0.40 fc.slab
Superstructure Design
64
"OK, stress at service after losses satisfied" if fpe fpe.Allow "NG, stress at service after losses not satisfied" otherwise
Superstructure Design
65
Calculate the stress due to prestress at the top of slab, top of beam and bottom of beam: Total force of strands.............................
Fpe = 780 kip Fpe Anc.tr Fpe Anc.tr Fpe ecg.nc Stopnc.tr Fpe ecg.nc Sbotnc.tr Fpe := fpe Aps
peTopBeam :=
peBotBeam :=
Service I Limit State The compressive stresses in the top of the beam will be checked for the following conditions: (1) Sum of effective prestress and permanent loads (2) Sum of live load and 1/2 sum of effective prestress and permanent loads (3) Sum of effective prestress and permanent loads and transient loads
(Note : Transient loads can include loads during shipping and handling. For purposes of this design example, these loads are omitted).
(1) Sum of effective prestress and permanent loads. The stress due to permanent loads can be calculated as follows: Stress in top of slab..........................
1 TopSlab = 0.08 ksi 1 TopBeam := M Beam + M Slab + MForms Stopnc.tr M Trb + M Fws + M Utility Stop.tr ... ... 1 TopSlab := M Trb + M Fws + M Utility Sslab.tr
) )
Superstructure Design
66
(2) Sum of live load and 1/2 sum of effective prestress and permanent loads Stress in top of slab..........................
2 TopSlab = 0.62 ksi MLLI 2 TopBeam := 0.5 1 TopBeam + Stop.tr M LLI 2 TopSlab := 0.5 1 TopSlab + Sslab.tr
) )
(3) Sum of effective prestress, permanent loads and transient loads Stress in top of slab..........................
3 TopSlab = 0.66 ksi M LLI 3 TopSlab := 1 TopSlab + Sslab.tr MLLI 3 TopBeam := 1 TopBeam + Stop.tr
) )
Service III Limit State total stresses (4) Tension at bottom of beam only Stress in bottom of beam..................
4 BotBeam = 0.45 ksi 4 BotBeam :=
MBeam MSlab M Forms ... ... Sbotnc.tr MTrb MFws MUtility + Sbot.tr
+ peBotBeam + 0.8 M LLI Sbot.tr
Superstructure Design
67
Factored resistance
M r = Mn
where a = 1 c and
In order to determine the average stress in the prestressing steel to be used for moment capacity, a factor "k" needs to be computed. Value for "k"..........................................
k = 0.28 k := 2 1.04
fpy fpu
1 := max0.85 0.05
dp := h strandcg in
As := 0 in
ds := 0 in
Superstructure Design
68
c :=
a := 1 c
c fps := fpu 1 k d p
Resistance factor for tension and flexure of prestressed members [LRFD 5.5.4.2]......
' = 1.00
a 2
+ As fy ds
a 2
Moment Capacity :=
Effective depth from extreme compression fiber to centroid of the tensile reinforcement........................................
de = 58.1 in
de :=
The
c de
= 0.07 ratio should be less than 0.42 to satisfy maximum reinforcement requirements.
LRFD 5.7.3.3.1 :=
"OK, maximum reinforcement requirements for positive moment are satisfied" if "NG, section is over-reinforced, see LRFD equation C5.7.3.3.1-1" otherwise
c de
0.42
LRFD 5.7.3.3.1 = "OK, maximum reinforcement requirements for positive moment are satisfied"
Superstructure Design
69
Minimum Reinforcement The minimum reinforcement requirements ensure the moment capacity provided is at least 1.2 times greater than the cracking moment. Modulus of Rupture...............................
fr = 0.6 ksi fr := 0.24 fc.beam ksi
:= 4 BotBeam fr
M := Sb
M ps := Fpe ecg.nc
) )
Cracking moment...................................
M cr = 2113.6 ft kip
M cr := M Srv3 + Mps + M
Check that the capacity provided, Mr.prov = 5937 ft kip , exceeds minimum requirements, Mr.reqd = 1164.6 ft kip .
LRFD 5.7.3.3.2 :=
"OK, minimum reinforcement for positive moment is satisfied" if Mr.prov M r.reqd "NG, reinforcement for positive moment is less than minimum" otherwise
Superstructure Design
70
beam (inches)
COMMENTS
0 0 0 0 0 0 9 9 9 27
31 strands =
Calculate the stress due to prestress at the top and bottom of beam at release: Total force of strands.............................
Fpe = 764.6 kip Fpe := fpe Aps.Support
pjTopEnd :=
Superstructure Design
71
pjBotEnd :=
TopRelease :=
"OK" if pjTopEnd 0 ksi pjTopEnd ftop.outer15 "OK" if pjTopEnd > 0 ksi pjTopEnd fci.beam "NG" otherwise
TopRelease = "OK"
BotRelease :=
BotRelease = "OK"
beam (inches)
COMMENTS
0 0 0 0 0 0 9 9 11 29
27 strands =
Superstructure Design
72
Calculate the stress due to prestress at the top and bottom of beam at release: Total force of strands.............................
Fpe = 821.2 kip MRelBeamD1 Stnc Fpe := fpe Aps.Debond1
pjTop15 :=
pjBotBeam :=
M RelBeamD1 Sbnc
pjTop15 :=
"OK" if pjTop15 0 ksi pjTop15 ftop.outer15 "OK" if pjTop15 > 0 ksi pjTop15 fci.beam "NG" otherwise
pjTop15 = "OK"
BotRelease :=
BotRelease = "OK"
Superstructure Design
73
Numbe r of strands
COMMENTS
19 17 15 13 11 9 7 5 3 4.87
29 strands =
Calculate the stress due to prestress at the top and bottom of beam at release: Total force of strands.............................
Fpe = 877.8 kip MRelBeamD2 Stnc Fpe := fpe Aps.Debond2
pjTop15 :=
Superstructure Design
74
pjBotBeam :=
M RelBeamD2 Sbnc
pjTop15 :=
"OK" if pjTop15 0 ksi pjTop15 ftop.outer15 "OK" if pjTop15 > 0 ksi pjTop15 fci.beam "NG" otherwise
pjTop15 = "OK"
BotRelease :=
BotRelease = "OK"
Superstructure Design
75
D. Shear Design
D1. Determine Nominal Shear Resistance
The nominal shear resistance, Vn, shall be determined as the lesser of:
V n = V c + V s + Vp V n = 0.25 f'c b v dv
The shear resistance of a concrete member may be separated into a component, V c , that relies on tensile stresses in the concrete, a component, V s , that relies on tensile stresses in the transverse reinforcement, and a component, V p , that is the vertical component of the prestressing force. Nominal shear resistance of concrete section.................................................. Nominal shear resistance of shear reinforcement section.............................. Nominal shear resistance from prestressing for straight strands (non-draped)..............
V c = 0.0316 fc b v dv Vs = Av fy dv cot( ) s
V p := 0 kip
(Note : This location is the same location as previously estimated for ShearChk = 3.8 ft .)
x =
dv
b v := b w dv = 3.8 ft
where b v = 8 in
Superstructure Design
76
Factor indicating ability of diagonally cracked concrete to transmit tension.. Angle of inclination for diagonal compressive stresses........................
LRFD Table 5.8.3.4.2-1 presents values of and for sections with transverse reinforcement . LRFD C5.8.3.4.2 states that data given by the table may be used over a range of values. Linear interpolation may be used, but is not recommended for hand calculations.
v f'c
v :=
V u v V p v b v dv
Parameter for locked in difference in strain between prestressing tendon and concrete.
fpo = 189 ksi
Superstructure Design
77
The prestressing strand force becomes effective with the transfer length..............
Ltransfer = 2.5 ft
Ltransfer := 60 stranddia
Since the transfer length, Ltransfer = 2.5 ft , is less than the shear check location, ShearChk = 3.8 ft , from the end of the beam, the full force of the strands are effective. Factored moment on section....................
M u = 1011.3 ft kip M u := max M r , V u dv
For the longitudinal strain calculations, an initial assumption for must be made.......
:= 24.2 deg Mu + 0.5 V u cot( ) Aps.Support fpo 2 Es As + Ep Aps.Support
Longitudinal strain..................................
x = 0.92
x :=
dv
( 1000)
Since the strain value is negative, the strain needs to be recalculated as per LRFD equation 5.8.3.4.2-3:
Mu + 0.5 V u cot( ) Aps fpo
whereas
ex =
dv
2 Ec Ac + Es As + Ep Aps
)
(Note : The non-composite area of the beam is divided by its height, then multiplied by one-half of the composite section height).
Anc h Ac := hnc 2
Longitudinal strain..................................
x :=
2 Ec.beam Ac + Es As + Ep Aps.Support
dv
( 1000)
x = 0.05 v f'c
parameter.......................................
v fc.beam
= 0.126
Superstructure Design
78
Based on LRFD Table 5.8.3.4.2-1, the values of and can be approximately taken as: Angle of inclination of compression stresses
= 24.2 deg
dia = 0.625 in
where.............................................
V n = 297.3 kip
V n := min
Vu v
, 0.25 fc.beam b v dv + V p
and.................................................
V s = 216.0 kip
V s := V n V c V p
sreq := if V s 0 , smin ,
Av fy dv cot( ) Vs
Superstructure Design
79
smax = 12 in
Vu 0.5 V s V p cot( ) v
V s := min Mu dv
where.............................................
V s = 297.3 kip
Av fy dv cot( ) V u , spacing v
+
and.................................................
T = 628.0 kip
T :=
Vu 0.5 V s V p cot( ) v
At the shear check location Longitudinal reinforcement, previously computed for positive moment design.......
Aps.Support = 4.1 in
2
LRFD 5.8.3.5 :=
"Ok, positive moment longitudinal reinforcement is adequate" if TpsShearChk T "NG, positive moment longitudinal reinforcement provided" otherwise
Superstructure Design
80
Vu 0.5 V s V p cot( ) v
V s := min
where Mu = 0 ft kip
where.............................................
V s = 312.9 kip
and.................................................
T = 371.1 kip
T :=
In determining the tensile force that the reinforcement is expected to resist at the inside edge of the bearing area, the values calculated at dv = 3.8 ft from the face of the support may be used. Note that the force is greater due to the contribution of the moment at dv. For this example, the actual values at the face of the support will be used. Longitudinal reinforcement, previously computed for positive moment design.......
Aps.Support = 4.1 in
2
The prestressing strand force is not all effective at the support area due to the transfer length required to go from zero force to maximum force. A factor will be applied that takes this into account. Transfer length...................................... Distance from center line of bearing to end of beam.......................................... Estimated length of bearing pad...............
Ltransfer = 30 in J = 6 in Lpad := 12 in (Note ! - this dimension needs to be increased since the edge of pad should be about 1-1/2" from the edge of the beam. Override and use the following: J := 8.5 in ) Lpad 2
Determine the force effective at the inside edge of the bearing area.
J+ Factor :=
Ltransfer
"Ok, positive moment longitudinal reinforcement is adequate" if TpsSupport T "NG, positive moment longitudinal reinforcement provided" otherwise
Superstructure Design
81
In otder to satisfy the equation, we increase the shear steel contribution by specifying the actual stirrup spacing used at this location. Assume stirrups are at the following spacing.
spacing := 11 in (Note : Decreasing the spacing will not improve Vs since it will then be a function of the shear at the support and not the shear steel).
re-computing.......................................
V s = 323.2 kip
V s := min
and.................................................
T = 359.6 kip
T :=
"Ok, positive moment longitudinal reinforcement is adequate" if TpsSupport T "NG, positive moment longitudinal reinforcement provided" otherwise
(Note : The location of the bearing pad had to be moved in order to satisfy this criteria. It will now provide 2-1/2" from the edge of the pad to the end of the beam. The engineer needs to assure that this is properly detailed and adhered to in the plans).
Several important design checks were not performed in this design example (to reduce the length of calculations). However, the engineer should assure that the following has been done at a minimum: Design for interface steel Design for anchorage steel Design for camber Design check for beam transportation loads Design for fatigue checks when applicable
E. Summary
Defined Units
Superstructure Design
82
SUPERSTRUCTURE DESIGN
Description
This section provides the design of the prestressed concrete beam - exterior beam design.
Page
84 86
Contents
Design changes from Interior beam design A. Input Variables A1. Bridge Geometry A2. Section Properties A3. Superstructure Moments at Midspan A4. Superstructure Loads at Debonding Locations A5. Superstructure Loads at the Other Locations
89
B. Interior Beam Midspan Moment Design B1. Strand Pattern definition at Midspan B2. Prestressing Losses [LRFD 5.9.5] B3. Stress Limits (Compression = +, Tension = -) B4. Service I and III Limit States B5. Strength I Limit State moment capacity [LRFD 5.7.3] B6. Limits for Reinforcement [LRFD 5.7.3.3]
104
C. Interior Beam Debonding Requirements C1. Strand Pattern definition at Support C2. Stresses at support at release C3. Strand Pattern definition at Debond1 C4. Stresses at Debond1 at Release C5. Strand Pattern definition at Debond2 C6. Stresses at Debond2 at Release
109
D. Shear Design D1. Determine Nominal Shear Resistance D2. and Parameters [LRFD 5.8.3.4.2] D3. Longitudinal Reinforcement
116
E. Summary
Superstructure Design
83
( (
) )
0 0
x tendonT
0.5 0
1 , x tendon
T
, x tendon
1.5 2
2.5
2.167 0 , HalfBeamCoord in
By examining the figure below, it will be obvious that the beam section will not work with straight strands since debonding would be required for almost up to 10 feet from midspan in either direction.
Rel. Comp. & Final Ten. (Bot., Allow)
1
0
n
10
20
30
40
50
60
70
80
90
FDOT SDG states to consider the individual beams designs as a first trial subject to modifications by combining similar designs into groups of common materials and stranding based upon the following priorities: 1.) 2.) 3.) 4.) 28-Day Compressive Concrete Strength (fc) Stranding (size, number, and location) Compressive Concrete Strength at Release (fci) Shielding (Debonding)*
Superstructure Design
84
The solution chosen is to increase the release strength of the concrete. In the interior beam design, the minimum value of fci.beam.min = 4 ksi was utilized. Since the exterior beam governs, we will use the maximum value allowed, fci.beam.max = 5.2 ksi. for this design example for both beams. The following file shows the design of the exterior beam with the following strand pattern.
3.215 3 3.22 3.44 3.66 3.88 1 4.1 in 4.32 1.01 min HalfBeamCoord
y tendonT
1 y tendonT
y tendonT
HalfBeamCoord
( (
) in) 4.54
x tendonT
0.5 0
1 , x tendon
T
, x tendon
1.5 2
2 , HalfBeamCoord 0 in
2.5 2.167
StrandArea = 0.153 in
10
20
30
40
50
60
70
80
90
Modulus of elasticity........................
Superstructure Design
85
A. Input Variables
A1. Bridge Geometry
Overall bridge length....... Design span length......... Skew angle....................
Lbridge = 180 ft Lspan = 90 ft Skew = 30 deg
COMPOSITE SECTION PROPERTIES Effective slab w idth Transformed slab width Height of composite section Effective slab area Area of composite section Neutral axis to bottom fiber Neutral axis to top fiber Inertia of composite section Section modulus top of slab Section modulus top of beam Section modulus bottom of beam
[in] beff.interior/exterior [in] btr.interior/exterior [in] h [in 2] Aslab [in 2] AInterior/Exterior [in] yb [in] yt [in 4] IInterior/Exterior [in 3] St [in 3] Stb [in 3] Sb
INTERIOR 96.0 79.9 63.0 639.0 1448.0 40.3 22.7 682912.0 30037.5 49719.4 16960.6
EXTERIOR 101.0 84.0 63.0 672.3 1481.3 40.7 22.7 694509.4 31123.9 52162.4 17070.1
DC Moment of Beam..............................
M Beam = 798.6 ft kip
DC Moment of Slab...............................
M Slab = 850.2 ft kip
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86
DW Moment of Utilities..........................
M Utility = 0 ft kip
M Srv1 := 1.0 MBeam + MSlab + M Forms + MTrb ... + 1.0 MFws + MUtility + 1.0 M LLI
M Srv3 := 1.0 MBeam + MSlab + M Forms + MTrb ... + 1.0 MFws + MUtility + 0.8 M LLI
M r := 1.25 MBeam + MSlab + M Forms + MTrb ... + 1.50 MFws + M Utility + 1.75 M LLI
Superstructure Design
87
V u.Support := 1.25 V DC.BeamExt( Support) ... + 1.50 V DW.BeamExt( Support) ... + 1.75 V LLI.Exterior ( Support)
( (
V u := 1.25 V DC.BeamExt( ShearChk) ... + 1.50 V DW.BeamExt( ShearChk) ... + 1.75 V LLI.Exterior ( ShearChk)
M r = 1043.8 ft kip
) M r := 1.25 ( MDC.BeamExt( ShearChk) ) ... + 1.50 ( MDW.BeamExt( ShearChk) ) ... + 1.75 ( MLLI.Exterior ( ShearChk) )
( (
Superstructure Design
88
Support = 0 ft
ShearChk = 3.8 ft
Debond1 = 8 ft
Debond2 = 16 ft
Midspan = 44.08 ft
Strand size.....................
stranddia = 0.5 in
stranddia := 0.5 in
Strand area....................
StrandArea = 0.153 in
2
StrandArea :=
in 0.192 if stranddia = 0.5625 in 0.217 if stranddia = 0.6 in 0.0 otherwise 0.153 if stranddia = 0.5 in
Superstructure Design
89
Define the number of strands and eccentricity of strands from bottom of beam......
BeamType = "IV"
Transformed section properties As per SDG 4.3.1-C6, states "Stress and camber calculations for the design of simple span, pretensioned components must be based upon the use of transformed section properties." Modular ratio between the prestressing strand and beam. ...................................
np = 6.825 Ep np := Ec.beam Anc.tr := Anc + np 1 Aps ybnc Anc + strandcg in np 1 Aps Anc.tr
ybnc.tr :=
Inc.tr := Inc + ybnc.tr strandcg in np 1 Aps Inc.tr Stopnc.tr := hnc ybnc.tr Inc.tr Sbotnc.tr := ybnc.tr
)2 (
Superstructure Design
90
Modular ratio between the mild reinforcing and transformed concrete deck slab..........
nm = 6.944
Es nm := Ec.beam
2
Assumed area of reinforcement in deck slab per foot width of deck slab...............
t slab 2
) (
2
)2 (
Superstructure Design
91
where...
friction loss................... anchorage set loss.......... elastic shortening loss..... shrinkage loss................ creep of concrete loss.... relaxation of steel loss.....
(Note : Not considered for bonded prestressed beams) (Note : Not considered for bonded prestressed beams)
For the prestress loss calculations, gross section properties (not transformed) can be used.
Elastic Shortening The loss due to elastic shortening in pretensioned members shall be taken as:
fpES = f Eci cgp Ep
where...
Concrete stresses at c.g. of the prestressing force at transfer and the self wt of the beam at maximum moment location..................
fcgp = 2.36 ksi
Fps Fps ecg.nc MRelBeam fcgp := + Anc Scg.nc Scg.nc fpES := f Eci.beam cgp Ep
Superstructure Design
92
where
ecg := yb strandcg in
Scg :=
IExterior ecg
Permanent load moments at midspan acting on non-composite section (except beam at M nc := MSlab + M Forms transfer)................................................
M nc = 911.8 kip ft
Permanent load moments at midspan acting on M := M Trb + M Fws + M Utility composite section...................................
M = 340.4 kip ft
Concrete stresses at c.g. of the prestressing force due to permanent loads except at transfer.................................................
fcdp = 1 ksi
Superstructure Design
93
Steel Relaxation at Transfer Prestress loss due to relaxation loss of the prestressing steel at transfer may be taken as:
fpR1 =
where,
log(24.0 t) fpj 0.55 fpj if strandtype = "StressRelieved" 10.0 fpy log(24.0 t) fpj 40.0 f 0.55 fpj if strandtype = "LowLax" py
t := 1.5
Initial stress in tendon at time of stressing (jacking force) [LRFD Table 5.9.3.1]......
fpj = 202.5 ksi
fpj :=
(Note : LRFD C5.9.5.4.4b allows fpj = 0.80 fpu for this calculation)
fpy :=
log( 24.0 t ) fpj 10.0 f 0.55 fpj if strandtype = "StressRelieved" py f log( 24.0 t ) pj 0.55 fpj if strandtype = "LowLax" 40.0 fpy
Steel Relaxation after Transfer Prestress loss due to relaxation loss of the prestressing steel after transfer may be taken as:
fpR2 =
20.0 0.4 fpES 0.2 ( fpSR + fpCR) if strandtype = "StressRelieved" 20.0 0.4 fpES 0.2 ( fpSR + fpCR) (30 %) if strandtype = "LowLax"
Superstructure Design
94
20.0 ksi 0.4 fpES 0.2 (fpSR + fpCR) if strandtype = "StressRelieved" 20.0 ksi 0.4 fpES 0.2 (fpSR + fpCR) ( 30 %) if strandtype = "LowLax"
Loss :=
fpT fpj
For prestressing members, the total loss, fpT , at release is expressed as:
fpTRelease = fpES + fpR1
where...
Superstructure Design
95
Calculate the stress due to prestress at the top and bottom of beam at release: Total force of strands.............................
Fpe = 1115.6 kip Fpe := fpe Aps
pjSupport :=
pjTop70 :=
pjBotBeam :=
M RelBeam Sbnc
Superstructure Design
96
pjSupport :=
"OK" if pjSupport 0 ksi pjSupport ftop.outer15 "OK" if pjSupport > 0 ksi pjSupport fci.beam "NG" otherwise
pjSupport = "NG"
Top70Release :=
"OK" if pjTop70 0 ksi pjTop70 ftop.center70 "OK" if pjTop70 > 0 ksi pjTop70 fci.beam "NG" otherwise
Top70Release = "OK" BotRelease := "OK" if pjBotBeam fci.beam "NG" if pjBotBeam 0 ksi "NG" otherwise BotRelease = "OK"
(Note : Some MathCad equation explanations The check for the top beam stresses checks to see if tension is present, pjTop70 0 ksi , and then applies the proper allowable. A separate line is used for the compression and tension allowables. The last line, "NG" otherwise , is a catch-all statement such that if the actual stress is not within the allowables, it is considered "NG".) For the bottom beam, the first line, pjBotBeam fci.beam , checks that the allowable compression is not exceeded. The second line assures that no tension is present, if there is then the variable will be set to "NG". The catch-all statement, "NG" otherwise , will be ignored since the first line was satisfied. If the stress were to exceed the allowable, neither of the first two lines will be satisfied therefore the last line would produce the answer of "NG".
Final Stresses [LRFD Table 5.9.4.2.1-1 & 5.9.4.2.2-1] (1) Sum of effective prestress and permanent loads Limit of compression in slab..............
fallow1.TopSlab = 2.03 ksi fallow1.TopSlab := 0.45 fc.slab
(2) Sum of live load and 1/2 sum of effective prestress and permanent loads Limit of compression in slab..............
fallow2.TopSlab = 1.80 ksi fallow2.TopSlab := 0.40 fc.slab
Superstructure Design
97
"OK, stress at service after losses satisfied" if fpe fpe.Allow "NG, stress at service after losses not satisfied" otherwise
Superstructure Design
98
Calculate the stress due to prestress at the top of slab, top of beam and bottom of beam: Total force of strands.............................
Fpe = 950.3 kip Fpe Anc.tr Fpe Anc.tr Fpe ecg.nc Stopnc.tr Fpe ecg.nc Sbotnc.tr Fpe := fpe Aps
peTopBeam :=
peBotBeam :=
Service I Limit State The compressive stresses in the top of the beam will be checked for the following conditions: (1) Sum of effective prestress and permanent loads (2) Sum of live load and 1/2 sum of effective prestress and permanent loads (3) Sum of effective prestress and permanent loads and transient loads
(Note : Transient loads can include loads during shipping and handling. For purposes of this design example, these loads are omitted).
(1) Sum of effective prestress and permanent loads. The stress due to permanent loads can be calculated as follows: Stress in top of slab..........................
1 TopSlab = 0.12 ksi 1 TopBeam := M Beam + M Slab + MForms Stopnc.tr M Trb + M Fws + M Utility Stop.tr ... ... 1 TopSlab := M Trb + M Fws + M Utility Sslab.tr
) )
Superstructure Design
99
(2) Sum of live load and 1/2 sum of effective prestress and permanent loads Stress in top of slab..........................
2 TopSlab = 0.80 ksi MLLI 2 TopBeam := 0.5 1 TopBeam + Stop.tr M LLI 2 TopSlab := 0.5 1 TopSlab + Sslab.tr
) )
(3) Sum of effective prestress, permanent loads and transient loads Stress in top of slab..........................
3 TopSlab = 0.86 ksi M LLI 3 TopSlab := 1 TopSlab + Sslab.tr MLLI 3 TopBeam := 1 TopBeam + Stop.tr
) )
Service III Limit State total stresses (4) Tension at bottom of beam only Stress in bottom of beam..................
4 BotBeam = 0.31 ksi 4 BotBeam :=
MBeam MSlab M Forms ... ... Sbotnc.tr MTrb MFws MUtility + Sbot.tr
+ peBotBeam + 0.8 M LLI Sbot.tr
Superstructure Design
100
Factored resistance
M r = Mn
where a = 1 c and
In order to determine the average stress in the prestressing steel to be used for moment capacity, a factor "k" needs to be computed. Value for "k"..........................................
k = 0.28 k := 2 1.04
fpy fpu
1 := max0.85 0.05
dp := h strandcg in
As := 0 in
ds := 0 in
Superstructure Design
101
c :=
a := 1 c
c fps := fpu 1 k d p
Resistance factor for tension and flexure of prestressed members [LRFD 5.5.4.2]......
' = 1.00
a 2
+ As fy ds
a 2
Moment Capacity :=
Effective depth from extreme compression fiber to centroid of the tensile reinforcement........................................
de = 57.3 in
de :=
The
c de
= 0.08 ratio should be less than 0.42 to satisfy maximum reinforcement requirements.
LRFD 5.7.3.3.1 :=
"OK, maximum reinforcement requirements for positive moment are satisfied" if "NG, section is over-reinforced, see LRFD equation C5.7.3.3.1-1" otherwise
c de
0.42
LRFD 5.7.3.3.1 = "OK, maximum reinforcement requirements for positive moment are satisfied"
Superstructure Design
102
Minimum Reinforcement The minimum reinforcement requirements ensure the moment capacity provided is at least 1.2 times greater than the cracking moment. Modulus of Rupture...............................
fr = 0.6 ksi fr := 0.24 fc.beam ksi
:= 4 BotBeam fr
M := Sb
M ps := Fpe ecg.nc
) )
Cracking moment...................................
M cr = 2606 ft kip
M cr := M Srv3 + Mps + M
Check that the capacity provided, Mr.prov = 7471.7 ft kip , exceeds minimum requirements, Mr.reqd = 1388.3 ft kip .
LRFD 5.7.3.3.2 := "OK, minimum reinforcement for positive moment is satisfied" if Mr.prov M r.reqd "NG, reinforcement for positive moment is less than minimum" otherwise LRFD 5.7.3.3.2 = "OK, minimum reinforcement for positive moment is satisfied"
Superstructure Design
103
beam (inches)
COMMENTS
0 0 0 0 0 7 11 9 9 36
40 strands =
Calculate the stress due to prestress at the top and bottom of beam at release: Total force of strands.............................
Fpe = 1004 kip Fpe := fpe Aps.Support
pjTopEnd :=
Superstructure Design
104
pjBotEnd :=
TopRelease :=
"OK" if pjTopEnd 0 ksi pjTopEnd ftop.outer15 "OK" if pjTopEnd > 0 ksi pjTopEnd fci.beam "NG" otherwise
TopRelease = "NG"
(Note : See Sect D3 - By inspection, if the factor to account for the strand force varying up to the transfer length of the strands is applied, the stresses at the top will be within the allowable limit.)
BotRelease :=
BotRelease = "OK"
beam (inches)
COMMENTS
0 0 0 0 0 7 11 11 9 38
36 strands =
Superstructure Design
105
Calculate the stress due to prestress at the top and bottom of beam at release: Total force of strands.............................
Fpe = 1059.8 kip MRelBeamD1 Stnc Fpe := fpe Aps.Debond1
pjTop15 :=
pjBotBeam :=
M RelBeamD1 Sbnc
pjTop15 :=
"OK" if pjTop15 0 ksi pjTop15 ftop.outer15 "OK" if pjTop15 > 0 ksi pjTop15 fci.beam "NG" otherwise
pjTop15 = "OK"
BotRelease :=
BotRelease = "OK"
Superstructure Design
106
Numbe r of strands
COMMENTS
19 17 15 13 11 9 7 5 3 5.70
38 strands =
Calculate the stress due to prestress at the top and bottom of beam at release: Total force of strands.............................
Fpe = 1115.6 kip MRelBeamD2 Stnc Fpe := fpe Aps.Debond2
pjTop15 :=
Superstructure Design
107
pjBotBeam :=
M RelBeamD2 Sbnc
pjTop15 :=
"OK" if pjTop15 0 ksi pjTop15 ftop.outer15 "OK" if pjTop15 > 0 ksi pjTop15 fci.beam "NG" otherwise
pjTop15 = "OK"
BotRelease :=
BotRelease = "OK"
Superstructure Design
108
D. Shear Design
D1. Determine Nominal Shear Resistance
The nominal shear resistance, Vn, shall be determined as the lesser of:
V n = V c + V s + Vp V n = 0.25 f'c b v dv
The shear resistance of a concrete member may be separated into a component, V c , that relies on tensile stresses in the concrete, a component, V s , that relies on tensile stresses in the transverse reinforcement, and a component, V p , that is the vertical component of the prestressing force. Nominal shear resistance of concrete section.................................................. Nominal shear resistance of shear reinforcement section.............................. Nominal shear resistance from prestressing for straight strands (non-draped)..............
V c = 0.0316 fc b v dv Vs = Av fy dv cot( ) s
V p := 0 kip
(Note : This location is the same location as previously estimated for ShearChk = 3.8 ft .)
x =
dv
b v := b w dv = 3.8 ft
where b v = 8 in
Superstructure Design
109
Factor indicating ability of diagonally cracked concrete to transmit tension.. Angle of inclination for diagonal compressive stresses........................
LRFD Table 5.8.3.4.2-1 presents values of and for sections with transverse reinforcement . LRFD C5.8.3.4.2 states that data given by the table may be used over a range of values. Linear interpolation may be used, but is not recommended for hand calculations.
v f'c
The shear stress on the concrete shall be determined as [LRFD equation 5.8.2.9-1]:
v= V u V p b v dv
v :=
V u v V p v b v dv
Parameter for locked in difference in strain between prestressing tendon and concrete.
fpo = 189 ksi
Superstructure Design
110
The prestressing strand force becomes effective with the transfer length..............
Ltransfer = 2.5 ft
Ltransfer := 60 stranddia
Since the transfer length, Ltransfer = 2.5 ft , is less than the shear check location, ShearChk = 3.8 ft , from the end of the beam, the full force of the strands are effective. Factored moment on section....................
M u = 1100 ft kip M u := max M r , V u dv
For the longitudinal strain calculations, an initial assumption for must be made.......
:= 23.3 deg Mu + 0.5 V u cot( ) Aps.Support fpo 2 Es As + Ep Aps.Support
Longitudinal strain..................................
x = 1.31
x :=
dv
( 1000)
Since the strain value is negative, the strain needs to be recalculated as per LRFD equation 5.8.3.4.2-3:
Mu + 0.5 V u cot( ) Aps fpo
whereas
ex =
dv
2 Ec Ac + Es As + Ep Aps
)
(Note : The non-composite area of the beam is divided by its height, then multiplied by one-half of the composite section height).
Anc h Ac := hnc 2
Longitudinal strain..................................
x :=
2 Ec.beam Ac + Es As + Ep Aps.Support
dv
( 1000)
x = 0.10 v f'c
parameter.......................................
v fc.beam
= 0.137
Superstructure Design
111
Based on LRFD Table 5.8.3.4.2-1, the values of and can be approximately taken as: Angle of inclination of compression stresses
= 23.3 deg
dia = 0.625 in
where.............................................
V n = 323.3 kip
V n := min
Vu v
, 0.25 fc.beam b v dv + V p
and.................................................
V s = 241.8 kip
V s := V n V c V p
sreq := if V s 0 , smin ,
Av fy dv cot( ) Vs
Superstructure Design
112
smax = 12 in
Vu 0.5 V s V p cot( ) v
V s := min Mu dv
where.............................................
V s = 323.3 kip
Av fy dv cot( ) V u , spacing v
+
and.................................................
T = 698.7 kip
T :=
Vu 0.5 V s V p cot( ) v
At the shear check location Longitudinal reinforcement, previously computed for positive moment design.......
Aps.Support = 5.5 in
2
LRFD 5.8.3.5 :=
"Ok, positive moment longitudinal reinforcement is adequate" if TpsShearChk T "NG, positive moment longitudinal reinforcement provided" otherwise
Superstructure Design
113
Vu 0.5 V s V p cot( ) v
V s := min
where Mu = 0 ft kip
where.............................................
V s = 326.5 kip
and.................................................
T = 431.3 kip
T :=
In determining the tensile force that the reinforcement is expected to resist at the inside edge of the bearing area, the values calculated at dv = 3.8 ft from the face of the support may be used. Note that the force is greater due to the contribution of the moment at dv. For this example, the actual values at the face of the support will be used. Longitudinal reinforcement, previously computed for positive moment design.......
Aps.Support = 5.5 in
2
The prestressing strand force is not all effective at the support area due to the transfer length required to go from zero force to maximum force. A factor will be applied that takes this into account. Transfer length...................................... Distance from center line of bearing to end of beam.......................................... Estimated length of bearing pad...............
Ltransfer = 30 in J = 6 in Lpad := 12 in (Note ! - this dimension needs to be increased since the edge of pad should be about 1-1/2" from the edge of the beam. Override and use the following: J := 8.5 in ) Lpad 2
Determine the force effective at the inside edge of the bearing area.
J+ Factor :=
Ltransfer
"Ok, positive moment longitudinal reinforcement is adequate" if TpsSupport T "NG, positive moment longitudinal reinforcement provided" otherwise
Superstructure Design
114
(Note : The location of the bearing pad had to be moved in order to satisfy this criteria. It will now provide 2-1/2" from the edge of the pad to the end of the beam. The engineer needs to assure that this is properly detailed and adhered to in the plans).
Several important design checks were not performed in this design example (to reduce the length of calculations). However, the engineer should assure that the following has been done at a minimum: Design for interface steel Design for anchorage steel Design for camber Design check for beam transportation loads Design for fatigue checks when applicable
E. Summary
Defined Units
Superstructure Design
115
SUPERSTRUCTURE DESIGN
References
Reference:F:\HDRDesignExamples\Ex1_PCBeam\203LLs.mcd(R)
Description
This section provides the criteria for the empirical deck design. This section does not include the overhang design.
Page
117
Contents
A. Design Parameters A1. Concrete Deck Slabs - Empirical Design [SDG 4.2.4 A] A2. Deck Slab Design [SDG 4.2.4] A3. Skewed Decks A4. Proposed Reinforcing Details
119
B. Empirical Deck Design Conditions [LRFD 9.7.2] B1. Conditions B2. Summary
Superstructure Design
116
A. Design Parameters
A1. Concrete Deck Slabs - Empirical Design [SDG 4.2.4 A]
Reinforcement Requirements [SDG 4.2.4] supercede [LRFD 9.7.2.5]
Transverse steel "Perpendicular to CL of span " Top reinforcement for deck slab along skew "Use 3 #5 bars @ 6 inch spacing" Top and bottom longitudinal reinforcement for deck slab at skew "Use #5 bars @ 6 inch spacing, BeamSpacing distance"
Superstructure Design
117
Superstructure Design
118
Condition := "TRUE" 0
The deck has a uniform depth, except for haunches at beam flanges and other local thickening.................................................... The ratio of effective length to design depth is between 6.0 and 18.0................................... Condition = "TRUE"
5
Condition := "TRUE" 4
Ratio :=
( Slabeff.Length)
t slab
The effective slab length does not exceed 13.5 ft................................................................ Condition = "TRUE"
7
Slabeff.Length = 6.833 ft
The minimum slab depth is not less than 7.0 in, excluding a sacrificial wearing surface............ Condition = "TRUE"
8
t slab = 8 in
Superstructure Design
119
The slab overhang beyond the centerline of the outside girder is at least 5.0 times the slab depth. This condition is also satisfied if the overhang is at least 3.0 times the slab depth and a structurally continuous concrete barrier is made composite with the overhang................. Condition = "TRUE"
9
The specified 28-day compressive strength of the deck concrete is not less than 4.0 ksi........ Condition = "TRUE"
10
The deck is made composite with the supporting structural components. For concrete beams, stirrups extending into the deck is sufficient to satisfy this requirement....
Condition := "TRUE" 11
B2. Summary
If all the above conditions are satisfied, then the reinforcing in Section A2 is applicable. If all the conditions are not satisfied, then the deck slab shall be designed by the traditional deck design. For deck overhangs, the empirical deck design is not applicable, so the traditional deck design is used for all deck overhang designs.
EmpiricalDesignSummary =
"Yes, crossframes or diaphragms are used at supports" "Yes, for box girders, intermediate diaphragms or supplemental reinforcement are provided" "Yes, steel girders or concrete beams are used" "Yes, deck is CIP and/or water cured" "Yes, deck has uniform depth, except for haunches" "Yes, effective length to depth criteria is satisfied" "Yes, core depth of slab is not less than 4 in" "Yes, effective slab length does not exceed 13.5 ft" "Yes, minimum slab depth is not less than 7 ft" "Yes, overhang is at least 5 times the depth of slab" "Yes, 28-day compressive strength of concrete is not less than 4 ksi" "Yes, deck is composite with supporting structural members"
Defined Units
Superstructure Design
120
SUPERSTRUCTURE DESIGN
References
Reference:F:\HDRDesignExamples\Ex1_PCBeam\206DeckEmp.mcd(R)
Description
This section provides the criteria for the traditional deck design.
Page
122 122 123 124
Contents
LRFD Criteria FDOT Criteria A. Input Variables B. Approximate Methods of Analysis - Decks [LRFD 4.6.2] B1. Width of Equivalent Interior Strips B2. HL-93 Live Load B3. Dead Load Design Moments B4. Design Moment Summary and Limit State Combinations:
130
C. Moment Design C1. Positive Moment Region Design - Flexural Resistance [LRFD 5.7.3.2] C2. Negative Moment Region Design - Flexural Resistance [LRFD 5.7.3.2] C3. Limits for Reinforcement [LRFD 5.7.3.3] C4. Crack Control by Distribution Reinforcement [LRFD 5.7.3.4] C5. Shrinkage and Temperature Reinforcement [LRFD 5.10.8.2] C6. Distribution of Reinforcement [LRFD 9.7.3.2] C7. Summary of Reinforcement Provided and Comparison with Empirical Design
Superstructure Design
121
LRFD Criteria
Live Loads - Application of Design Vehicular Live Loads - Deck Overhang Load [LRFD 3.6.1.3.4]
This section is not applicable for Florida designs, since the barriers are not designed as structurally continuous and composite with the deck slab.
Static Analysis - Approximate Methods of Analysis - Decks [LRFD 4.6.2.1] Deck Slab Design Table [LRFD Appendix A4]
Table A4.1-1 in Appendix 4 may be used to determine the design live load moments. STRENGTH I Basic load combination relating to the normal vehicular use of the bridge without wind.
WA , FR = 0 TU , CR , SH , FR = 0
For superstructure design, water load / stream pressure and friction forces are not applicable. Uniform temperature, creep, shrinkage are generally ignored.
SERVICE I -
Load combination relating to the normal operational use of the bridge with a 55 MPH wind and all loads taken at their nominal values.
BR , WS , WL = 0
For superstructure design, braking forces, wind on structure and wind on live load are not applicable.
FATIGUE -
Fatigue load combination relating to repetitive gravitational vehicular live load under a single design truck.
"Not applicable for deck slabs on multi-beam bridges"
FDOT Criteria
Skewed Decks [SDG 4.2.11 ]
Transverse steel..................................... Top reinforcement for deck slab along skew..................................................... Top and bottom longitudinal reinforcement for deck slab at skew..............................
"Perpendicular to CL of span "
Superstructure Design
122
A. Input Variables
Average Buildup..................................... Beam top flange width............................. Thickness of deck slab............................ Milling surface thickness......................... Deck overhang....................................... Dynamic Load Allowance........................ Bridge skew...........................................
Superstructure Design
123
26 + 6.6 Epos :=
ft
in
48 + 3.0 Eneg :=
S ft
in
The equivalent strips can be modeled as continuous beams on rigid supports, since typical AASHTO beam bridges do not have any transverse beams.
Superstructure Design
124
The lane load is applied over a 10 ft width for positive and negative moment.............
wlane.strip = 0.064 klf
wlane.strip :=
wlane 10
Location of Negative Live Load Design Moment The negative live load design moment is taken at a distance from the supports.......
Loc negative = 6.7 in 1 Loc negative := min 3 b tf , 15 in
HL-93 Live Load Design Moments Instead of performing a continuous beam analysis, Table A4.1-1 in Appendix 4 may be used to determine the live load design moments. The following assumptions and limitations should be considered when using these moments: The moments are calculated by applying the equivalent strip method to concrete slabs supported on parallel beams. Multiple presence factors and dynamic load allowance are included. The values are calculated according to the location of the design section for negative moments in the deck (LRFD 4.6.2.1.6). For distances between the listed values, interpolation may be used. The moments are applicable for decks supported by at least three beams with a width between the centerlines of the exterior beams of not less than 14.0 ft. The values represent the upper bound for moments in the interior regions of the slab. A minimum and maximum total overhang width from the center of the exterior girder are evaluated. The minimum is 21 in. and the maximum is the smaller of ( 0.625 BeamSpacing) and 6 ft.
Superstructure Design
125
A railing barrier width of 21.0 in. is used to determine the clear overhang width. Florida utilizes a railing width of 18.5 in. The difference in moments from the diifferent railing width is expected to be within acceptable limits for practical design. The moments do not apply to deck overhangs, which need to be designed according to the provisions of LRFD A13.4.1.
Superstructure Design
126
"DC" loads include the dead load of structural components and non-structural attachments Self-weight of deck slab....................
kip wslab = 0.100 ft wslab :=
"DW" loads include the dead load of a future wearing surface and utilities Weight of Future Wearing Surface.....
wfws = 0.015 klf wfws := fws b slab
Any plane frame program can be utilized to develop the moments induced by the dead loads. For this example, Larsa was used to determine the dead load design moments for both the DC and DW loads.
Superstructure Design
127
Design Moments for DC Loads Positive Negative Moment (k-ft) Beam / Span Moment (k-ft) Center Left 1 0.05 -2.73 -2.26 2 0.52 0.03 0.04 3 0.21 -0.68 -0.43 4 0.28 -0.50 -0.31
The governing negative design moment for DC loads occurs at beam 1. However, this moment is due to the overhang, which typically has more negative moment steel requirements than the interior regions of the deck. Since the overhang is designed separately, the overhang moments are not considered here. For the interior regions, the positive moment in Span 2 and the negative moment to the right of beam 3 govern. Positive moment............................... Negative moment.............................
M DC.pos := 0.52 kip ft M DC.neg := 0.47 kip ft
Design Moments for DW Loads Negative Moment (k-ft) Center Left -0.07 -0.05 -0.08 -0.05 -0.08 -0.05 -0.08 -0.05
The DW moments are approximately constant for the negative and positive design moments. Positive moment............................... Negative moment..............................
M DW.pos := 0.04 kip ft M DW.neg := 0.05 kip ft
Superstructure Design
128
Superstructure Design
129
C. Moment Design
A few recommendations on bar size and spacing are available to minimize problems during construction. The same size and spacing of reinforcing should be utilized for both the negative and positive moment regions. If this arrangement is not possible, the top and bottom reinforcement should be spaced as a multiple of each other. This pattern places the top and bottom bars in the same grid pattern, and any additional steel is placed between these bars.
The design procedure consists of calculating the reinforcement required to satisfy the design moment, then checking this reinforcement against criteria for crack control, minimum reinforcement, maximum reinforcement, shrinkage and temperature reinforcement, and distribution of reinforcement. The procedure is the same for both positive and negative moment regions.
where
a=
As fy 0.85 f'c b
M r = As.pos fy ds
where
t slab = h
b = 12 in
Initial assumption for area of steel required Size of bar...................................... Proposed bar spacing.......................
bar := "5" spacingpos := 8 in
Superstructure Design
130
Given
M r = As.pos fy ds
As.reqd = 0.44 in
The area of steel provided, As.pos = 0.47 in , should be greater than the area of steel required, As.reqd = 0.44 in . If not, decrease the spacing of the reinforcement. Once As.pos is greater than As.reqd , the proposed reinforcing is adequate for the design moments.
Variables:
Initial assumption for area of steel required Size of bar....................................... Proposed bar spacing....................... Bar area.......................................... Bar diameter....................................
bar = "5" spacingneg := 10 in Abar = 0.310 in dia = 0.625 in
2
Superstructure Design
131
Given
M r = As.neg fy ds
As.reqd = 0.36 in
2 2
The area of steel provided, As.neg = 0.37 in , should be greater than the area of steel required, As.reqd = 0.36 in . If not, decrease the spacing of the reinforcement. Once As.neg is greater than As.reqd , the proposed reinforcing is adequate for the design moments.
0.6 fy
( dcA)
Crack width parameter
"moderate exposure" 170 kip z = "severe exposure" 130 in "buried structures" 100
The environmental classifications for Florida designs do not match the classifications to select the crack width parameter. For this example, a "Slightly" or "Moderately" aggressive environment corresponds to "moderate exposure" and an "Extremely" aggressive environment corresponds to "severe exposure".
Environmentsuper = "Slightly" z := 170 kip in aggressive environment
Superstructure Design
132
Positive Moment Distance from extreme tension fiber to center of closest bar (concrete cover need not exceed 2 in.)....................................
dc = 2.313 in
A :=
( b ) 2 dc nbar
)
, 0.6 fy
fsa := min
z
1
( d A) 3 c
The neutral axis of the section must be determined to determine the actual stress in the reinforcement. This process is iterative, so an initial assumption of the neutral axis must be made.
x := 1.6 in Given 1 2 b x =
2
Es Ec.slab
As.pos ds x
Compare the calculated neutral axis xna with the initial assumption x . If the values are not equal, adjust
x = 1.6 in to equal xna = 1.6 in.
Tensile force in the reinforcing steel due to service limit state moment. .....................
Ts = 14.572 kip
Ts :=
MserviceI.pos xna ds 3
Actual stress in the reinforcing steel due to service limit state moment.......................
fs.actual = 31.3 ksi
Ts fs.actual := As.pos
Superstructure Design
133
The service limit state stress in the reinforcement should be greater than the actual stress due to the service limit state moment.
LRFD 5.7.3.3.4a := "OK, crack control for +M is satisfied" if fs.actual fsa "NG, crack control for +M not satisfied, provide more reinforcement" otherwise LRFD 5.7.3.3.4a = "OK, crack control for +M is satisfied"
Negative Moment Distance from extreme tension fiber to center of closest bar (concrete cover need not exceed 2 in.)....................................
dc = 2.313 in
A :=
( b ) 2 dc nbar
fsa := min
z
1
( d A) 3 c
, 0.6 fy
The neutral axis of the section must be determined to determine the actual stress in the reinforcement. This process is iterative, so an initial assumption of the neutral axis must be made.
x := 1.5 in Given 1 2 b x =
2
Es Ec.slab
As.neg ds x
Compare the calculated neutral axis xna with the initial assumption x . If the values are not equal, adjust
x = 1.5 in to equal xna = 1.5 in.
Tensile force in the reinforcing steel due to service limit state moment. .....................
Ts = 11.863 kip
Ts :=
MserviceI.neg xna ds 3
Superstructure Design
134
Actual stress in the reinforcing steel due to service limit state moment.......................
fs.actual = 31.9 ksi
Ts fs.actual := As.neg
The service limit state stress in the reinforcement should be greater than the actual stress due to the service limit state moment.
LRFD 5.7.3.3.4b := "OK, crack control for -M is satisfied" if fs.actual fsa "NG, crack control for -M not satisfied, provide more reinforcement" otherwise LRFD 5.7.3.3.4b = "OK, crack control for -M is satisfied"
1 := max0.85 0.05
c :=
As fy 0.85 fc.slab 1 b
Effective depth from extreme compression fiber to centroid of the tensile reinforcement.
de = As fps dp + As fy ds Aps fps + As fy de := ds
The
c de
Superstructure Design
135
LRFD 5.7.3.3.1 :=
"OK, maximum reinforcement requirements are satisfied" if "NG, section is over reinforced, so redesign!" otherwise
c de
0.42
Minimum Reinforcement The minimum reinforcement requirements ensure the moment capacity provided is at least 1.2 times greater than the cracking moment. Modulus of Rupture...............................
fr = 509.1 psi fr := 0.24 fc.slab ksi
Distance from the extreme tensile fiber to the neutral axis of the composite section...
y = 4.0 in
y :=
tslab 2
1 3 Islab := b tslab 12
Section modulus.....................................
S = 128.0 in
3
S :=
Islab y
Cracking moment...................................
M cr = 5.4 kip ft
M cr := fr S
1.2 M cr
Amin :=
As fy 1 fy ds 2 0.85 fc.slab b
Required area of steel for minimum reinforcement should not be less than As 133% or Amin ..................................
As.req = 0.27 in
2
spacingmax :=
As.req A bar
Superstructure Design
136
The bar spacing should be less than the maximum bar spacing for minimum reinforcement
LRFD 5.7.3.3.2 := "OK, minimum reinforcement requirements are satisfied" if spacing spacingmax "NG, section is under-reinforced, so redesign!" otherwise LRFD 5.7.3.3.2 = "OK, minimum reinforcement requirements are satisfied"
AST :=
0.11 ksi Ag fy
spacingST := min
b
AST Abar
, 3 tslab , 18 in
The bar spacing should be less than the maximum spacing for shrinkage and temperature reinforcement
LRFD 5.7.10.8 := "OK, minimum shrinkage and temperature requirements" if spacing spacingST "NG, minimum shrinkage and temperature requirements" otherwise LRFD 5.7.10.8 = "OK, minimum shrinkage and temperature requirements"
Superstructure Design
137
Distribution reinforcement provided Size of bar ( "4" "5" "6" )........ Bar spacing...................................... Bar area.......................................... Bar diameter....................................
bardist := "5" barspa.dist := 10 in Abar = 0.31 in dia = 0.625 in
2
The effective span length (LRFD 9.7.2.3) is the distance between the flange tips plus the flange overhang................................
Slabeff.Length = 6.833 ft
) (
The area for secondary reinforcement should not exceed 67% of the area for primary reinforcement............................
%Asteel = 0.67
%Asteel := min
220 Slabeff.Length ft
% , 67%
MaxSpacing DistR :=
As.DistR A bar
The bar spacing should not exceed the maximum spacing for secondary reinforcement
LRFD 9.7.3.2 := "OK, distribution reinforcement requirements" if barspa.dist MaxSpacingDistR "NG, distribution reinforcement requirements" otherwise LRFD 9.7.3.2 = "OK, distribution reinforcement requirements"
Superstructure Design
138
Bottom spacing spacingpos = 8.0 in Shrinkage and temperature reinforcing Bar size
barst = "5"
A comparison per square foot of deck slab shows that the traditional design method requires about 22% more reinforcement than what is provided with the empirical design method. However, in order to improve constructability, reinforcing at top and bottom of the slab are kept at the same spacing (reduces field errors in placement). Therefore, the actual increase in the reinforcing versus the empirical design is about 34% for this design example.
Area Bar size & Area Bar size & Provided / ft spacing Required /ft spacing (in2) required (in2) Main Tranverse Reinforcing Top (transverse) Bottom (transverse) Shrinkage and Temperature Top (longitudinal) Distribution Steel Bottom (longitidinal) Comparison (reinforcing area per sf of slab) Ratios (Percentage)
Defined Units
#5 @12" #5 @12"
0.31 0.31
#5 @ 10" #5 @ 8"
0.37 0.46
#5 @12" #5 @12"
#5 @12" #5 @10"
#5 @10" #5 @10"
Superstructure Design
139
SUPERSTRUCTURE DESIGN
References
Reference:F:\HDRDesignExamples\Ex1_PCBeam\207DeckTra.mcd(R)
Description
This section provides the overhang deck design.
Page
141 141 142 143
Contents
LRFD Criteria FDOT Criteria A. Input Variables B. Strength Limit State Design B1. Width of Equivalent Strip B2. Live Load Design Moment B3. Dead Load Design Moments B4. Limit State Moments
146
C. Moment Design C1. Negative Moment Region Design - Flexural Resistance [LRFD 5.7.3.2] C2. Crack Control by Distribution Reinforcement [LRFD 5.7.3.4] C3. Limits for Reinforcement [LRFD 5.7.3.3] C4. Shrinkage and Temperature Reinforcement [LRFD 5.10.8.2] C5. Summary
Superstructure Design
140
LRFD Criteria
Live Loads - Application of Design Vehicular Live Loads - Deck Overhang Load [LRFD 3.6.1.3.4]
This section is not applicable for Florida designs, since the barriers are not designed as structurally continuous and composite with the deck slab.
Static Analysis - Approximate Methods of Analysis - Decks [LRFD 4.6.2.1] Empirical Design - General - Application [LRFD 9.7.2.2]
The empirical deck design shall not be applied to overhangs.
FDOT Criteria
Deck Slab Design [SDG 4.2.4]
The deck overhang shall be designed using the traditional design method. The deck overhangs are designed for three limit state conditions: Extreme event limit state - Transverse and longitudinal vehicular collision forces. Extreme event limit state - Vertical collision forces Strength limit state - Equivalent line load, DL + LL
The extreme event limit states can be satisfied by providing a minimum area of reinforcement in the deck overhang. The design method used for the deck slab influences the minimum reinforcement. Deck slab designed by the empirical design method
As.Overhang.Empirical := 0.92 in per foot of overhang slab
2
In this example, the deck is designed using the empirical design method. (The traditional design method was presented only for comparison purposes.)
As.TL4 := As.Overhang.Empirical As.TL4 = 0.92 in per foot of overhang slab
2
Superstructure Design
141
A. Input Variables
Beam top flange width............................. Thickness of slab.................................... Milling surface thickness......................... Deck overhang....................................... Dynamic load allowance.........................
b tf = 20 in t slab = 8 in t mill = 0 in Overhang = 4.5417 ft IM = 1.33
Superstructure Design
142
X ft
in
Superstructure Design
143
X LL := X + 1 ft
M LL := Poverhang X +
wlane.overhang X LL 2
DC Loads Moment induced by self-weight of deck overhang Moment arm for overhang.................
X overhang = 4.0 ft X overhang := Overhang Loc negative
woverhang :=
Moment..........................................
M overhang = 0.8 ft kip
M overhang :=
woverhang X overhang 2
1.5417 ft 3
Barrier load......................................
Pbarrier = 0.4 kip
Moment..........................................
M barrier = 1.5 ft kip
Superstructure Design
144
M DC := M overhang + Mbarrier
DW Loads Moment induced by future wearing surface Moment arm for future wearing surface...........................................
X fws = 2.4 ft X fws := Overhang Locnegative 1.5417 ft
Moment..........................................
M fws = 0.04 ft kip
M fws :=
M DW := Mfws
Superstructure Design
145
C. Moment Design
The design procedure consists of calculating the reinforcement required to satisfy the design moment, then checking this reinforcement against criteria for crack control, minimum reinforcement, maximum reinforcement, and shrinkage and temperature reinforcement. The reinforcement must satisfy requirements for the extreme event limit states and the strength limit state.
Initial assumption for area of steel required Size of bar....................................... Proposed bar spacing.......................
bar = "5" spacing := 4 in
Superstructure Design
146
Given
M r = As.overhang fy ds
As.reqd = 0.59 in
2
The area of steel provided, As.overhang = 0.93 in , should be greater than the area of steel required for the strength limit state, As.reqd = 0.59 in , AND the extreme event limit state, As.TL4 = 0.92 in . If not, decrease the spacing of the reinforcement. Once As.overhang is greater than the limit state requirements, the proposed reinforcing is adequate for the design moments.
2 2
0.6 fy
( dcA)
Crack width parameter
"moderate exposure" 170 kip z = "severe exposure" 130 in "buried structures" 100
The environmental classifications for Florida designs do not match the classifications to select the crack width parameter. For this example, a "Slightly" or "Moderately" aggressive environment corresponds to "moderate exposure" and an "Extremely" aggressive environment corresponds to "severe exposure".
Superstructure Design
147
aggressive environment
Distance from extreme tension fiber to center of closest bar (concrete cover need not exceed 2 in.)....................................
dc = 2.313 in
b nbar := spacing
A :=
( b ) 2 dc nbar
fsa := min
z
1
( d A) 3 c
, 0.6 fy
The neutral axis of the section must be determined to determine the actual stress in the reinforcement. This process is iterative, so an initial assumption of the neutral axis must be made.
x := 2.1 in 1 2 b x =
2
Given
Es Ec.slab
As.overhang ds x
Compare the calculated neutral axis xna with the initial assumption x . If the values are not equal, adjust
x = 2.1 in to equal xna = 2.1 in.
Tensile force in the reinforcing steel due to service limit state moment. .....................
Ts = 20.984 kip
Ts :=
MserviceI xna ds 3
Actual stress in the reinforcing steel due to service limit state moment.......................
fs.actual = 22.6 ksi
Ts fs.actual := As.overhang
Superstructure Design
148
The service limit state stress in the reinforcement should be greater than the actual stress due to the service limit state moment.
LRFD 5.7.3.3.4 := "OK, crack control for moment is satisfied" if fs.actual fsa "NG, increase the reinforcement provided" otherwise LRFD 5.7.3.3.4 = "OK, crack control for moment is satisfied"
As := As.overhang
1 := max0.85 0.05
c :=
As fy 0.85 fc.slab 1 b
Effective depth from extreme compression fiber to centroid of the tensile reinforcement
As fps dp + As fy ds Aps fps + As fy de := ds
de =
The
c de
"OK, maximum reinforcement requirements are satisfied" if "NG, section is over reinforced, so redesign!" otherwise
Superstructure Design
149
Minimum Reinforcement The minimum reinforcement requirements ensure the moment capacity provided is at least 1.2 times greater than the cracking moment. Modulus of Rupture...............................
fr = 509.1 psi fr := 0.24 fc.slab ksi
Distance from the extreme tensile fiber to the neutral axis of the composite section...
y = 4.0 in
y :=
tslab 2
1 3 Islab := b tslab 12
Section modulus.....................................
S = 128.0 in
3
S :=
Islab y
Cracking moment...................................
M cr = 5.4 kip ft
M cr := fr S
1.2 M cr
Amin :=
As fy 1 fy ds 2 0.85 fc.slab b
Required area of steel for minimum reinforcement should not be less than As 133% or Amin ..................................
As.req = 0.29 in
2
spacingmax :=
As.req A bar
The bar spacing should be less than the maximum bar spacing for minimum reinforcement
LRFD 5.7.3.3.2 := "OK, minimum reinforcement requirements are satisfied" if spacing spacingmax "NG, section is under-reinforced, so redesign!" otherwise LRFD 5.7.3.3.2 = "OK, minimum reinforcement requirements are satisfied"
Superstructure Design
150
Ag := boverhang tslab
AST :=
0.11 ksi Ag fy
spacingST := min
b
AST Abar
, 3 tslab , 18 in
The bar spacing should be less than the maximum spacing for shrinkage and temperature reinforcement
LRFD 5.7.10.8 := "OK, minimum shrinkage and temperature requirements" if spacing spacingST "NG, minimum shrinkage and temperature requirements" otherwise LRFD 5.7.10.8 = "OK, minimum shrinkage and temperature requirements"
C5. Summary
Size of bar
bar = "5"
LRFD 5.7.3.3.4 = "OK, crack control for moment is satisfied" LRFD 5.7.3.3.1 = "OK, maximum reinforcement requirements are satisfied" LRFD 5.7.3.3.2 = "OK, minimum reinforcement requirements are satisfied" LRFD 5.7.10.8 = "OK, minimum shrinkage and temperature requirements"
Defined Units
Superstructure Design
151
SUPERSTRUCTURE DESIGN
References
Reference:F:\HDRDesignExamples\Ex1_PCBeam\208DeckCant.mcd(R)
Description
This section provides the creep and shrinkage factors as per the LRFD 5.4.2.3.2 and 5.4.2.3.3.
Page
153
Contents
A. Input Variables A1. Time Dependent Variables A2. Transformed Properties A3. Compute Volume to Surface area ratios
155 157
Superstructure Design
152
A. Input Variables
A1. Time Dependent Variables
Relative humidity.................................... Age (days) of concrete when load is applied.................................................. Age (days) of concrete deck when section becomes composite................................ Age (days) used to determine long term losses...................................................
H = 75 T0 = 1 T1 = 120 T2 = 10000
Volume of beam..................................... Volume of deck...................................... Volume of composite section................... Surface area of beam.............................. Surface area of deck.............................. Surface area of composite section...........
Superstructure Design
153
The shrinkage coefficient uses the notional thickness of the composite section...........
ho.SH = 4.7 in
The creep coefficient uses the notional thickness of the non-composite section, since the forces responsible for creep are initially applied to the non-composite section..................................................
ho.CR = 5.4 in
Superstructure Design
154
3 ( 100 H)
ks =
t
26 e
0.36 ho t 45+t
+t
1.2
1
t
ks3.0 0.8
t
ks4.0 0.6
t
ks5.0 ks6.0
0.4
0.2
1 .10
1 .10
Superstructure Design
155
Using variables defined in this example and assuming moist-cured concrete, Shrinkage strain...............................
t 0.51 10 3 sh ( t ) := ks kh t 35.0 + t
Shrinkage strain on composite section at Day T1 = 120 .............................. Shrinkage strain on composite section at
Day T2 = 10000 ....................................
sh T1 = 0.00032
( ) ( )
sh T2 = 0.00063
SH := sh T2 sh T1
( )
( )
Note : Shrinkage and Creep [LRFD 5.4.2.3 ] Assumptions for shrinkage strain.......
Based on these assumptions, at Day 120 the strain is 0.0002. At Day 10000, the shrinkage strain should be 0.0005. The amount of shrinkage strain from Day 120 to Day 10000 is 0.0003. which closely compares with the calculated value of 0.00032. For this example, the shrinkage strains calculated in this section are used for the remaining design.
Superstructure Design
156
For typical temperature ranges in bridges, temperature is not a factor in estimating creep. Concrete shortening due to creep generally ranges from 1.5 to 4.0 times the initial elastic shortening, depending primarily on concrete maturity at loading. Creep Coefficient
t,t
0.118
kf :=
0.67 +
t
26 e
fc.beam ksi
kc =
0.36 ho t 45+t
+t
1 .10
1 .10
Superstructure Design
157
cr2 := T2 , T0
C120 := 1 + cr1
C10000 := 1 + cr2
Defined Units
Superstructure Design
158
SUPERSTRUCTURE DESIGN
References
Reference:F:\HDRDesignExamples\Ex1_PCBeam\209CRSH.mcd(R)
Description
This section provides the design of the bridge expansion joints.
Page
160 160 161
Contents
LRFD Criteria FDOT Criteria A. Input Variables A1. Bridge Geometry A2. Temperature Movement [SDG 6.3] A3. Expansion Joints [SDG 6.4] A4. Movement [6.4.2]
164
B. Expansion Joint Design B1. Movement from Creep, Shrinkage and Temperature (SDG 6.4.2) B2. Movement from Temperature (SDG 6.4.2) B3. Temperature Adjustment for Field Placement of Joint B4. Bearing Design Movement/Strain
166
C. Design Summary
Superstructure Design
159
LRFD Criteria
Uniform Temperature [3.12.2]
Superseded by SDG 2.7.2 and SDG 6.3.
Shrinkage and Creep [5.4.2.3] Movement and Loads - General [14.4.1] Bridge Joints [14.5]
FDOT Criteria
Uniform Temperature - Joints and Bearings [SDG 2.7.2]
Delete LRFD [3.12.2] and substitute in lieu thereof SDG Chapter 6.
Superstructure Design
160
A. Input Variables
A1. Bridge Geometry
Overall bridge length............................... Bridge design span length........................ Skew angle............................................
Lbridge = 180 ft Lspan = 90 ft Skew = 30 deg
Mean 70 70 70
Range 50 80 90
The temperature values for "Concrete Only" in the preceding table apply to this example. Temperature mean........................... Temperature high............................. Temperature low.............................. Temperature rise..............................
t rise = 25 F t mean = 70 F t high = 95 F t low = 45 F t rise := thigh tmean
Temperature fall...............................
t fall = 25 F
t = 6 10
6 1
*Joints in sidewalks must meet all requirements of Americans with Disabilities Act.
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For new construction, use only the joint types listed in the preceding table. A typical joint for most prestressed beam bridges is the silicone seal. Maximum joint width........................ Minimum joint width at 70o F............ Proposed joint width at 70o F............
Wmax := 2 in 5 Wmin := in 8 W := 1 in
Temperature Fall..............................
zTempF = 0.14 in
Temperature Fall..............................
xTempF = 0.08 in
For silicone seals, displacements parallel to the skew are not significant in most joint designs. For this example, these displacements are ignored.
Creep and Shrinkage The following assumptions are used in this design example: Creep and Shrinkage prior to day 120 (casting of deck) is neglected for the expansion joint design. Creep [LRFD 5.4.2.3] is not considered at this time. After day 120, all beams are assumed to creep towards their centers. The slab will offer some restraint to this movement of the beam. The beam and slab interaction, combined with forces not being applied to the center of gravity for the composite section, is likely to produce longitudinal movements and rotations. For most prestressed beams designed as simple spans for dead and live load, these joint movements due to creep are ignored.
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Shrinkage after day 120 is calculated using LRFD 5.4.2.3. Creep strain........................................... Shrinkage strain..................................... Strain due to creep and shrinkage.............
CS = 0.00032 CR := 0. SH = 0.00032 CS := CR + SH
The movement along the beam due to creep and shrinkage should be resolved along the axis of the expansion joint or skew. Displacements normal to skew at top of bents...........................................
zCS = 0.30 in zCS := CS cos( Skew ) Lspan
For silicone seals, displacements parallel to the skew are not significant in most joint designs. For this example, these displacements are ignored.
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WCSTopen := W + CST
The joint width from opening should not exceed the maximum joint width.
CSTJt_Open := "OK, joint width does not exceed maximum joint width" if WCSTopen Wmax "NG, joint width exceeds maximum joint width" otherwise CSTJt_Open = "OK, joint width does not exceed maximum joint width"
Using variables defined in this example, Joint width from opening caused by factored temperature fall.........................
WTopen = 1.16 in WTopen := W + 1.15 zTempF
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The joint width from opening should not exceed the maximum joint width.
TemperatureJt_Open := "OK, joint width does not exceed maximum joint width" if WTopen Wmax "NG, joint width exceeds maximum joint width" otherwise TemperatureJt_Open = "OK, joint width does not exceed maximum joint width"
The joint width from closing should not be less than the minimum joint width.
TemperatureJt_Close := "OK, joint width is not less than minimum joint width" if WTclose Wmin "NG, joint width exceeds minimum joint width" otherwise TemperatureJt_Close = "OK, joint width is not less than minimum joint width"
TAdj :=
zTempR trise
CST := CR + SH + t tfall
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C. Design Summary
Joint width at 70o...................................
W = 1 in
WCSTopen = 1.44 in CSTJt_Open = "OK, joint width does not exceed maximum joint width"
........ Wmax = 2 in
WTopen = 1.16 in TemperatureJt_Open = "OK, joint width does not exceed maximum joint width"
........ Wmax = 2 in
WTclose = 0.84 in TemperatureJt_Close = "OK, joint width is not less than minimum joint width"
TAdj = 0.0056
in F
CST = 0.00047
Defined Units
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166
SUPERSTRUCTURE DESIGN
Description
This section provides the design of the bridge composite neoprene bearing pad. Only the interior beam at End bent 1 bearing pad is designed within this file. For the design of bearing pads for any other beam type (exterior beam) and location (at pier), design is similar to methodology shown in this file.
Page
168 168 169
Contents
LRFD Criteria FDOT Criteria A. Input Variables A1. Bridge Geometry A2. Bearing Design Movement/Strain A3. Bearing Design Loads
171 172
B. Composite Bearing Pad Design Dimensions C. Composite Bearing Pad Design [LRFD 14.7.5] C1. General [LRFD 14.7.5.1] C2. Material Properties [LRFD 14.7.5.2] C3. Compressive Stress [LRFD 14.7.5.3.2] C4. Compressive Deflections [LRFD 14.7.5.3.3] C5. Shear Deformations [LRFD 14.7.5.3.4] C6. Combined Compression and Rotations [LRFD 14.7.5.3.5] C7. Stability of Elastomeric Bearings [LRFD 14.7.5.3.6] C.8 Reinforcement [LRFD 14.7.5.3.7] C.9 Anchorage and Anchor Bolts [LRFD 14.8.3] C.10 Horizontal Force and Movement [LRFD 14.6.3.1]
183
D. DESIGN SUMMARY D1. Bearing Pad Properties D2. LRFD Checks (METHOD B)
Superstructure Design
167
LRFD Criteria
Uniform Temperature [LRFD 3.12.2]
Superseded by SDG 2.7.2 and SDG 6.3.
FDOT Criteria
Seismic Provisions - General [SDG 2.3.1]
Simple span concrete beam bridges are exempt from seismic design. Design for minimum seismic support length only.
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168
A. Input Variables
A1. Bridge Geometry
CST = 0.00047
DC dead loads.......................................
RDC = 85.4 kip
DW dead loads......................................
RDW = 5.3 kip
LL := LL.Int
RLL := RLL.Int
V DC.BeamExt( Support) V DW.BeamInt( Support) V ( Support ) DW.BeamExt LL.Int LL.Ext RLL.Int RLL.Ext
Superstructure Design
169
Superstructure Design
170
or
hsi = 0.0787 in
Inner neoprene laminations shall be of equal thicknesses Edges of steel laminates should be covered with minimum or 1/4 inch of elastomer
Length of bearing pad............................. Width of bearing pad.............................. Height of bearing pad.............................. Number of external elastomer layers......... Number of internal elastomer layers.........
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171
) (
The top and bottom cover layers shall be no thicker than 70 percent of the internal layers....................................................
hre = 0.25 in LRFD 14.7.5.1 :=
"OK, Thickness of the external layers" if hre 0.7 hri "NG, The external layer is too thick" otherwise
where
Shape factor..........................................
S = 7.2
S :=
Gmin :=
Gmax :=
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172
cr :=
L.actual :=
RBrgLL Apad
Superstructure Free for Shear Allowable service compressive stress due to the total load..........................................
s = 1.55 ksi s := min 1.66 Gmin S , 1.6 ksi
L := 0.66 Gmin S
LRFD allows the shear modulus value to be utilized as the one causing the worst effect. Therefore, the lower limit value will be used for this criteria. Re-writing and solving for the governing values: The actual compressive stresses should be less than the allowable compressive stresses.
LRFD 14.7.5.3.2_1 := "OK, actual compressive stress for total load (free for shear)" if s.actual s "NG, actual compressive stress for total load (free for shear)" otherwise LRFD 14.7.5.3.2_1 = "OK, actual compressive stress for total load (free for shear)"
LRFD 14.7.5.3.2_2 :=
"OK, Compressive stress for live load only (free for shear)" if L.actual L "NG, Compressive stress for live load only (free for shear)" otherwise
LRFD 14.7.5.3.2_2 = "OK, Compressive stress for live load only (free for shear)"
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Superstructure Fixed for Shear Allowable service compressive stress due to the total load......................................
s = 1.75 ksi s := min 2.0 Gmin S , 1.75 ksi
L := 1.00 Gmin S
The actual compressive stresses should be less than the allowable compressive stresses.
LRFD 14.7.5.3.2_3 := "OK, Compressive stress for total load (fixed for shear)" if s.actual s "NG, Compressive stress for total load (fixed for shear)" otherwise LRFD 14.7.5.3.2_3 = "OK, Compressive stress for total load (fixed for shear)"
LRFD 14.7.5.3.2_4 :=
"OK, Compressive stress for live load only (fixed for shear)" if L.actual L "NG, Compressive stress for live load only (fixed for shear)" otherwise
LRFD 14.7.5.3.2_4 = "OK, Compressive stress for live load only (fixed for shear)"
The instantaneous deflections are calculated using the compressive strain. This compressive strain represents the amount of deflection that the thickest layer of the neoprene bearing will undergo due to the instantaneous loads. LRFD provides compressive strain charts based on the durometer hardness of the bearing pad:
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174
Required information to select compressive strain from chart: Bearing durometer............................ Actual compressive stress due to live load................................................ Shape factor.................................... Compressive strain from chart................. Instantaneous compressive deflection due to live load............................................. Substituting and re-writing................
il = 0.039 in Grade = 60 L.actual = 0.402 ksi S = 7.2 i := 0.02
LRFD suggests adding the effects of creep on the elastomer for the instantaneous deflections. Long-term deflection due to instantaneous loads.....................................................
c = 0.053 in c := il 1 + cr
The long-term deflection due to instantaneous loads should not exceed the maximum deflection.
LRFD 14.7.5.3.3 := "OK, long-term compressive deflection less than maximum deflection" if c < max "NG, long-term compressive deflection exceeds maximum deflection" otherwise LRFD 14.7.5.3.3 = "OK, long-term compressive deflection less than maximum deflection"
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For a two-span bridge with equal span lengths and constant pier heights, the assumed center of movement is the center support (Pier 2). From this assumption, the shear deformations at Pier 2 are negligible, so all movement occurs at the end bents. Shear deformations along the beam line for creep, shrinkage, and temperature............
s = 0.506 in s := CST Lspan
The bearing pad is parallel to the skew, so the movement along the beam needs to be resolved along the axis of the pads. Longitudinal shear deformation..........
sz = 0.439 in sz := s cos( Skew
) )
sx := s sin( Skew
hrt.req := 2 s
The total elastomer thickness should be greater than the required total elastomer thickness.
LRFD 14.7.5.3.4 := "OK, Elastomer thickness for shear deformation" if hrt hrt.req "NG, Elastomer thickness for shear deformation" otherwise LRFD 14.7.5.3.4 = "OK, Elastomer thickness for shear deformation"
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176
The result is that a more "detailed" calculation for displacements and rotations are now required. For example:
Grade Rotation Total Rotation Live Load Rotation = 0.003819 (+ Grade Rotation) or = -0.011437 (- Grade Rotation) Plus 0.005 rad (AASHTO LRFD 14.4.2) = 0.005 rad Maximum Rotation = 0.016437 rad
total = (-0.03231) + (0.01394 + 0.01062 + 0.00069 + 0.00066 + 0.00067) + (0.00192) +/- (0.00763)
The LRFD criteria for uplift is predominantly concerned with pads bonded to the substructure and girder. Since FDOT does not require bonding, the uplift criteria of LRFD 14.7.5.3.5-1 need not be satisfied. Depending on the size of pads required by the Method B equations, the calculations for rotation can either be simplified or detailed. Bearing pad rotations typically consist of the following: Prestress rotation Dead load rotations (beam, slab, barrier, FWS, SIP forms) Grade rotations (no grade adjustments utilized, eg. plates, beam notches, etc.) Construction tolerances on pedestals and piers (usually included in the construction tolerances factor
If the bearing pad dimensions required by the Method B equations are considered reasonable (using engineering judgement and/or experience), then the rotations due to prestress, dead load, and grade are ignored. This reasoning assumes the rotations are negligible or the combined effects are beneficial, which is also ignored. If the designer does not feel the bearing pad dimensions are reasonable, these rotations need to be calculated.
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DC := 0.0 rad
(Note : For this design example, these rotations are not calculated)
Rotation due to construction tolerances and uncertainties [LRFD 14.4.2].............. Rotations due to live loads.......................
LL = 0.0017 rad
s := DC + LL + tol
Bearing pads are parallel to the skew, so rotation along the beam needs to be resolved along the axis of the pads. Longitudinal rotation.........................
sx = 0.0058 rad sx := s cos( Skew
) )
Transverse rotation...........................
sz = 0.0034 rad
sz := s sin( Skew
Uplift, Compression and Rotation Requirement The bearing pad design requires a balance between the stiffness required to support large compressive loads and the flexibility needed to accommodate translation and rotation. LRFD requirements for allowable stresses and stability provide the balance between stiffness and flexibility. LRFD states that "Bearings shall be designed so that uplift does not occur under any combination of loads and corresponding location." However, bearings normally used in FDOT projects are unbonded, so uplift can occur. LRFD also presents concerns for strain reversal in the elastomer, which is not applicable for unbonded bearings. Actual compressive stress at service limit state due to the total load.........................
s.actual = 0.846 ksi s.actual := RBrgTotal Apad
Rectangular bearings must satisfy uplift requirements in LRFD 14.7.5.3.5-1. ........ n may be increased by one-half for each exterior layer of elastomer with a thickness more than one-half the thickness of an interior layer..........................................
n=4
s > 1.0 G S
s B 2 n hri
Using variables defined in this example and resolving into axis of bearing pad, Minimum compressive stress for uplift in longitudinal direction...............................
sz = 2.53 ksi
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178
The actual compressive stress should be greater than the minimum compressive stress.
LRFD 14.7.5.3.5_1 := "OK, no uplift for bonded pad" if s.actual > sz s.actual > sx "N/A, FDOT unbonded pad: separation, but no tension on elastomer" otherwise LRFD 14.7.5.3.5_1 = "N/A, FDOT unbonded pad: separation, but no tension on elastomer"
Rectangular bearings free for shear deformation must also satisfy LRFD 14.7.5.3.5-2..........................................
s B 2 n hri
Using variables defined in this example and resolving into axis of bearing pad, Maximum compressive stress for uplift in longitudinal direction (free for shear)........
sz = 1.13 ksi
2 sx Wpad sz := 1.875 Gmin S 1 0.200 n hri 2 sz Lpad sx := 1.875 Gmin S 1 0.200 n hri
Maximum compressive stress for uplift in transverse direction (free for shear).........
sx = 1.57 ksi
The actual compressive stress should be less than the maximum compressive stress.
LRFD 14.7.5.3.5_2 := "OK, compression and rotation (free for shear)" if s.actual < sz s.actual < sx "NG, combined compression and rotation (free for shear)" otherwise LRFD 14.7.5.3.5_2 = "OK, compression and rotation (free for shear)"
Rectangular bearings fixed against shear deformation must also satisfy LRFD 14.7.5.3.5-3...........................................
s B 2 n hri
Using variables defined in this example and resolving into axis of bearing pad, Maximum compressive stress for uplift in longitudinal direction (fixed against shear).
sz = 1.48 ksi
2 sx Wpad sz := 2.25 Gmin S 1 0.167 n hri
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179
Maximum compressive stress for uplift in transverse direction (fixed against shear)...
sx = 1.93 ksi
The actual compressive stress should be less than the maximum compressive stress.
LRFD 14.7.5.3.5_3 := "OK, compression and rotation (fixed for shear)" if s.actual < sz s.actual < sx "NG, combined compression and rotation (fixed for shear)" otherwise LRFD 14.7.5.3.5_3 = "OK, compression and rotation (fixed for shear)"
therefore.........................................
A = 0.2
hrt Lpad
2.0 Lpad Wpad 2.67
and.................................................
B = 0.25
B :=
( S + 2.0 ) 1 +
4.0 Wpad
Lpad
For rectangular bearings not satisfying LRFD 14.7.5.3.6_1 , the compressive stress due to the total load shall satisfy either of the following: Superstructure Free for Shear The following equation (LRFD 14.7.5.3.6-4 ) corresponds to sidesway buckling and applies to bridges in which the deck is free to translate horizontally...........................
s.actual = 0.846 ksi
s.actual
G S 2 A B
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180
LRFD 14.7.5.3.6_4 :=
Gmin S "OK, stability (free for shear)" if s.actual 2 A > B 2 A B "NG, stability not satisfied (free for shear)" otherwise
Superstructure Fixed for Shear If one point on the bridge is fixed against horizontal movement, the sidesway buckling mode is not possible and the following equation (LRFD 14.7.5.3.6-5 ) should be used.......................................
s.actual = 0.846 ksi
s.actual
G S A B
LRFD 14.7.5.3.6_5 :=
Gmin S "OK, Stability-Deck Fixed to move" if s.actual 2A > B A B "NG, Stability not satisfied (fixed for shear)" otherwise
FTH := 24 ksi
hmax := hri
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181
hs1 :=
3 hmax s.actual Fy
Required thickness of steel laminate at the fatigue limit state: Actual compressive stress due to live load................................................
L = 0.402 ksi L := RBrgLL Apad 2 hmax L FTH
hs2 :=
If holes exist in the reinforcement, the minimum thickness shall be increased by a factor equal to twice the gross width divided by the net width. Check the LRFD criteria
LRFD 14.7.5.3.7 := "OK, Reinforcing Steel plate thickness" if hsi max hs1 , hs2
"NG, Reinforcing Steel layer thickness not adequate" otherwise LRFD 14.7.5.3.7 = "OK, Reinforcing Steel plate thickness"
For completeness, this check is mentioned but will not be shown in this design example.
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D. DESIGN SUMMARY
D1. Bearing Pad Properties
Durometer hardness.............. Length of bearing pad............ Width of bearing pad............. Height of bearing pad............
Grade = 60 Lpad = 12 in Wpad = 17 in hpad = 2.5 in
Thickness of external steel plates............. Thickness of internal steel plates.............. Number of external elastomer layers......... Number of internal elastomer layers......... Thickness of external elastomer layer....... Thickness of internal elastomer layers......
Satisfy the requirements for either of the applicable sections: Superstructure Free for Shear
LRFD 14.7.5.3.2_1 = "OK, actual compressive stress for total load (free for shear)" LRFD 14.7.5.3.2_2 = "OK, Compressive stress for live load only (free for shear)" LRFD 14.7.5.3.5_2 = "OK, compression and rotation (free for shear)" LRFD 14.7.5.3.6_1 = "NG, further checks for stability are needed" LRFD 14.7.5.3.6_4 = "OK, stability (free for shear)" (Note : OK if 14.7.5.6_4 is satisfied)
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SUBSTRUCTURE DESIGN
Dead Loads
Reference
Reference:F:\HDRDesignExamples\Ex1_PCBeam\211BrgPad.mcd(R)
Description
This section provides the design dead loads applied to the substructure from the superstructure. The self-weight of the substructure is generated by the analysis program for the substructure model.
Page
185
Contents
A. General Criteria A1. End Bent Geometry A2. Pier Geometry A3. Footing Geometry A4. Pile Geometry
187
B. Dead Loads (DC, DW) B1. Beam Dead loads B2. End Bent Dead loads B3. Pier Dead loads B4. End Bent and Pier Dead load (DC, DW) Summary
Substructure Design
184
A. General Criteria
A1. End Bent Geometry
Depth of end bent cap.......... Width of end bent cap.......... Length of end bent cap......... Height of back wall.............. Backwall design width.......... Thickness of back wall..........
Substructure Design
185
Depth of pier cap................. Width of pier cap................. Length of pier cap................ Height of pier column........... Column diameter.................. Number of columns............. Surcharge........................... Height of footing.................. Width of footing................... Length of footing..................
hCap = 4.5 ft b Cap = 4.5 ft LCap = 101.614 ft hCol = 14 ft b Col = 4 ft nCol = 4 hSurcharge = 2 ft hFtg = 4 ft b Ftg = 7.5 ft LFtg = 7.5 ft
Substructure Design
186
PDC.EndbentExt := PDC.BeamExt
PDW.EndbentInt := PDW.BeamInt
PDW.EndbentExt := PDW.BeamExt
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187
PDC.PierExt := 2 PDC.BeamExt
( (
) ) )
PDW.PierInt := 2 PDW.BeamInt
PDW.PierExt := 2 PDW.BeamExt
1 2 3 4 5 6 7 8 9 10 11
1 2 3 4 5 6 7 8 9 10 11
Defined Units
Substructure Design
188
SUBSTRUCTURE DESIGN
References
Reference:F:\HDRDesignExamples\Ex1_PCBeam\301DLsSub.mcd(R)
Description
This section provides the pier cap design live load for (1) maximum positive moment, (2) maximum negative moment and (3) overhang negative moment.
Page
190
Contents
A. Input Variables A1. Shear: Skewed Modification Factor [LRFD 4.6.2.2.3c] A2. Maximum Live Load Reaction at Intermediate Pier - Two HL-93 Vehicles
191
B. Maximum Live Load Positive Moment B1. Influence Lines for the Maximum Positive Moment in Pier Cap B2. HL-93 Vehicle Placement for Maximum Moment
194
C. Maximum Negative Live Load Moment C1. HL-93 Vehicle Placement for Maximum Moment
196
D. Overhang Negative Live Load Moment D1. HL-93 Vehicle Placement for Maximum Moment
197
E. Summary
Substructure Design
189
A. Input Variables
A1. Shear: Skewed Modification Factor [LRFD 4.6.2.2.3c]
Skew modification factor for shear shall be applied to the exterior beam at the obtuse corner (>90 deg) and to all beams in a multibeam bridge, whereas gv.Skew = 1.086 .
A2. Maximum Live Load Reaction at Intermediate Pier - Two HL-93 Vehicles
The reaction, RLLIs = 148.0 kip , needs to be separated into the truck and lane components in order to determine the beam reactions due to various vehicle placements along the deck. Reaction induced by HL-93 truck load...... Reaction induced by lane load.................. Impact factor........................................ The truck reaction (including impact and skew modification factors) is applied on the deck as two wheel-line loads..............
wheelline = 52.2 kip Rtrucks = 80.3 kip Rlanes = 57.6 kip IM = 1.33
wheelline := 90%
Rtrucks IM gv.Skew 2
The lane load reaction (including skew modification factor) is applied on the deck as a distributed load over the 10 ft lane.....
kip laneload = 5.6 ft
The truck wheel-line load and lane load can be placed in design lanes according to one of the following patterns.
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190
B1. Influence Lines for the Maximum Positive Moment in Pier Cap
The influence lines for the pier cap will help determine the placement of design lanes on the deck to maximize moments in the pier cap. The influence lines are developed from the following model of the substructure.
The maximum positive moment in the pier cap will occur in the first bay. Typically, the maximum positive moment occurs at a distance of 0.4L from column 1 in span 1 for self-weight and uniformly applied loads. For concentrated loads, the maximum positive moment is expected to occur at beam 3 (0.5L) location. For this example, the finite element program LARSA 2000 was used to generate the influence lines at beam 3 location in the substructure model.
Influence Lines for Maximum Positive Moment in Span 1
6
Influence Lines Maximum Positive Moment in Span 1 Influence Line Magnitude -1.04 1.16 4.74 1.05 -0.42 -0.60 -0.23 0.05 0.09 0.03 0.00
10
11
-2 1 2 3 4
-4
Beam 1 2 3 4 5 6 7 8 9 10 11
Distance 4.6 13.9 23.1 32.3 41.6 50.8 60.1 69.3 78.5 87.8 97.0
Substructure Design
191
Depending on the number of design lanes, a multiple presence factor (LRFD Table 3.6.1.1.2-1) is applied to the HL-93 wheel line loads and lane load.
MPF = 1.2 if Number_of_lanes = 1 1.0 if Number_of_lanes = 2 0.85 if Number_of_lanes = 3 0.65 if Number_of_lanes 4
Substructure Design
192
Corresponding Beam Loads The live loads from the design lanes are transferred to the pier cap through the beams. Utilizing the lever rule, the beam loads corresponding to the design lane configurations are calculated and multiplied by the multiple presence factors.
Beam Loads 2 Lanes 3 Lanes 0 0 61.7 52.5 136.3 115.9 104.6 89 18.7 15.9 0 0 0 0 0 42.4 0 85.9 0 8.3 0 0
Beam 1 2 3 4 5 6 7 8 9 10 11
1 Lane 0 34 124.7 34 0 0 0 0 0 0 0
Corresponding Moments The moments in the pier cap corresponding to the beam loads were determined using the Larsa 2000.
Maximum Positive Moment (k-ft) 725.7 892.8 769.3 590.2
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193
10
11
-1
1
-2
Distance 4.6 13.9 23.1 32.3 35.0 39.0 41.6 50.8 60.1 69.3 78.5 87.8 97.0
-0.66 0.93 1.90 0.36 0.00 -0.96 1.34 0.48 -0.10 -0.29 -0.17 0.21
0.27 -0.57 -1.47 -1.00 -0.00 -0.26 -1.63 -0.74 0.15 0.26 0.08 0.04
Substructure Design
194
Corresponding Beam Loads The live loads from the design lanes are transferred to the pier cap through the beams. Utilizing the lever rule, the beam loads corresponding to the design lane configurations are calculated and multiplied by the multiple presence factors.
Beam Loads 2 Lanes 3 Lanes 0 0 61.7 52.5 136.3 115.9 104.6 89 18.7 68.3 0 83 0 1.2 0 0 0 0 0 0 0 0
Beam 1 2 3 4 5 6 7 8 9 10 11
Corresponding Moments The moments in the pier cap corresponding to the beam loads were determined using the Larsa 2000.
Maximum Negative Moment (k-ft) -515.1 -737.6 -814.6 -265.8
Substructure Design
195
Corresponding Beam Loads and Moment The live loads from the design lanes are transferred to the pier cap through the beams. Utilizing the lever rule, the beam loads corresponding to the design lane configurations are calculated and multiplied by the multiple presence factors.
Beam Loads 1 Lane 2 Lanes 144.6 --48.2 --0 --0 --0 --0 --0 --0 --0 --0 --0 ---
Beam 1 2 3 4 5 6 7 8 9 10 11
The moments in the pier cap corresponding to the beam loads were determined using the Larsa 2000.
Maximum Overhang Moment (k-ft) -727.6
1 Lane
Substructure Design
196
E. Summary
The results show that two design lanes govern. The following beam loads, corresponding to the governing positive moment live load, will later be used in the limit state combinations to obtain the design factored and unfactored positive moments for the pier cap........................
1 2 3 4 5 6 7 8 9 10 11
The results show that three design lanes govern. The following beam loads, corresponding to the governing negative moment live load, will later be used in the limit state combinations to obtain the design factored and unfactored negative moments for the pier cap......................................
1 2 3 4 5 6 7 8 9 10 11
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197
The following beam loads, corresponding to the governing overhang negative moment live load, will later be used in the limit state combinations to obtain the design factored and unfactored negative moments for the pier cap......................
1 2 3 4 5 6 7 8 9 10 11
Defined Units
Substructure Design
198
SUBSTRUCTURE DESIGN
Reference
Reference:\\Sdo-appserver\computer_support\StructuresSoftware\StructuresManual\HDRDesignExamples\Ex1_PCBeam\302LLs.m
Description
This section provides the design parameters necessary for the substructure pier cap design. The loads calculated in this file are only from the superstructure. Substructure self-weight, wind on substructure and uniform temperature on substructure can be generated by the substructure analysis model/program chosen by the user. For this design example, Larsa 2000 was chosen as the analysis model/program (http://www.larsausa.com)
Page
200 202
Contents
LRFD Criteria A. General Criteria A1. Bearing Design Movement/Strain A2. Pier Dead Load Summary A3. Pier Live Load Summary A4. Center of Movement
205
B. Lateral Load Analysis B1. Center of Movement B2. Braking Force: BR [LRFD 3.6.4] B3. Temperature, Creep and Shrinkage Forces B4. Wind Pressure on Structure: WS B5. Wind Pressure on Vehicles [LRFD 3.8.1.3]
216
C. Design Limit States C1. Strength I Limit State C2. Strength V Limit State C3. Service I Limit State
Substructure Design
199
LRFD Criteria
STRENGTH I Basic load combination relating to the normal vehicular use of the bridge without wind.
WA = 0 FR = 0 TU
For superstructure design, water load and stream pressure are not applicable. No friction forces. Uniform temperature load effects on the pier will be generated by the substructure analysis model (Larsa 2000).
STRENGTH II -
Load combination relating to the use of the bridge by Owner-specified special design vehicles, evaluation permit vehicles, or both without wind.
"Permit vehicles are not evaluated in this design example"
STRENGTH III -
Load combination relating to the bridge exposed to wind velocity exceeding 55 MPH.
Strength3 = 1.25 DC + 1.50 DW + 1.40 WS + 0.50 ( TU + CR + SH ) "Applicable but does not control substructure pier cap design... not evaluated"
STRENGTH IV -
Load combination relating to very high dead load to live load force effect ratios.
"Not applicable for the substructure design in this design example"
STRENGTH V -
Load combination relating to normal vehicular use of the bridge with wind of 55 MPH velocity.
Strength5 = 1.25 DC + 1.50 DW + 1.35 LL + 1.35 BR + 0.40 WS + 1.0 WL ... + 0.50 ( TU + CR + SH)
EXTREME EVENT II - Load combination relating to ice load, collision by vessels and vehicles, and certain hydraulic events.
"Not applicable for the substructure design in this design example"
SERVICE I -
Load combination relating to the normal operational use of the bridge with a 55 MPH wind and all loads taken at their nominal values.
Service1 = 1.0 DC + 1.0 DW + 1.0 LL + 1.0 BR + 0.3WS + 1.0 WL + 1.0 ( TU + CR + SH )
SERVICE II -
Load combination intended to control yielding of steel structures and slip of slip-critical connections due to vehicular live load.
"Not applicable for this simple span prestressed beam bridge design example"
Substructure Design
200
SERVICE III -
Load combination relating only to tension in prestressed concrete structures with the objective of crack control.
"Not applicable for the substructure design in this design example"
FATIGUE -
Fatigue load combination relating to repetitive gravitational vehicular live load under a single design truck.
"Not applicable for the substructure design in this design example"
Substructure Design
201
A. General Criteria
A1. Bearing Design Movement/Strain
Strain due to temperature, creep and shrinkage..............................................
CST = 0.00047 (Note: See Sect. 2.10.B4 - Bearing Design Movement/Strain)
1 2 3 4 5 6 7 8 9 10 11
1 2 3 4 5 6 7 8 9 10 11
Substructure Design
202
Unfactored beam reactions at the pier for LL loads corresponding to maximum negative moment
UNFACTORED LIVE LOAD (-M) AT PIER
Beam LL Loads (kip) x y 0.0 0.0 0.0 -52.5 0.0 -115.9 0.0 -89.0 0.0 -68.3 0.0 -83.0 0.0 -1.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 z 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
1 2 3 4 5 6 7 8 9 10 11
Unfactored beam reactions at the pier for LL loads corresponding to maximum overhang negative moment
UNFACTORED LIVE LOAD (Overhang) AT PIER
Beam LL Loads (kip) x y 0.0 -144.6 0.0 -48.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 z 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
1 2 3 4 5 6 7 8 9 10 11
Substructure Design
203
L0 := Lspan
Substructure Design
204
Since the number of beams is greater than 5 and the angles are within LRFD requirements, the bridge can be analyzed as a straight structure and therefore, centrifigal force effects are not necessary.
The multiple presence factor (LRFD Table 3.6.1.1.2-1) should be taken into account..
MPF = 0.85
MPF :=
Substructure Design
205
Braking force as 5% of axle weight for design truck / tandem and lane.................
BRForce.2 = 23.9 kip
The same bearing pads are provided at the pier and end bent to distribute the braking forces. The braking force transferred to the pier or end bents is a function of the bearing pad and pier column stiffnesses. For this example, (1) the pier column stiffnesses are ignored, (2) the deck is continuous over pier 2 and expansion joints are provided only at the end bents.
BRPier = BRForce KPier KPier =
where.............................................
Npads.pier Kpad
(Npads.pier + Npads.endbent)Kpad
Simplifying and using variables defined in this example, pier stiffness can be calculated as.......
KPier = 0.5 2 Nbeams KPier := ( 1 + 2 + 1 ) Nbeams BRPier := BRForce KPier
Since the bridge superstructure is very stiff in the longitudinal direction, the braking forces are assumed to be equally distributed to the beams under the respective roadway.
beams := 6 BRPier BRPier := beams
206
Adjustments for Skew The braking force is transferred to the pier by the bearing pads. The braking forces need to be resolved along the direction of the skew for design of the pier substructure. Braking force perpendicular (z-direction) to the pier per beam....................................
BRz.Pier = 3.3 kip BRz.Pier := BRPier cos( Skew)
Adjustments for Braking Force Loads Applied 6' above Deck The longitudinal moment induced by braking forces over a pier is resisted by the moment arm. Conservatively, assume the braking occurs over one span only, then the result is an uplift reaction on the downstation end bent or pier and a downward reaction at the upstation end bent or pier. In this example, the braking is assumed to occur in span 1 and the eccentricity of the downward load with the bearing and centerline of pier eccentricities is ignored.
BRy.Pier :=
Only the downward component of this force is considered. Typically, the vertical forces (uplift) are small and can be ignored.
Substructure Design
207
Beam
1 2 3 4 5 6 7 8 9 10 11
z 3.3 3.3 3.3 3.3 3.3 0.0 0.0 0.0 0.0 0.0 0.0
where
CST = 0.00047
Since the bridge has two equal spans and fairly constant pier stiffnesses, the center of movement is the intermediate pier. The center of movement has no displacements, so the pier has no displacements. Shear force transferred through each bearing pad due to creep, shrinkage, and temperature............................................
CSTPier = 0.00 kip Gmax Apad Pier2 h rt
CSTPier :=
This force needs to be resolved along the direction of the skew... Shear force perpendicular (z-direction) to the pier per beam...................................
CSTz.Pier = 0.00 kip CSTz.Pier := CSTPier cos( Skew)
Substructure Design
208
Summary of beam reactions at the pier due to creep, shrinkage and temperature...
Note:
Shrinkage and temperature effects from the pier substructure can be calculated within the substructure model / analysis program. These values are only from the superstructure.
1 2 3 4 5 6 7 8 9 10 11
0 15 Windskew := 30 45 60
The wind pressures in LRFD should be increased by 20% for bridges located in Palm Beach, Broward, Dade, and Monroe counties (LRFD 2.4.1). For bridges over 75 feet high or with unusual structural features, the wind pressures must be submitted to FDOT for approval. This example assumes a South Florida location, so the 20% factor applies...........
z
0.000 0.007 0.014 ksf 0.019 0.023
Substructure Design
209
Superstructure Height.............................
h Super := h + 2.667 ft
The exposed superstructure area influences the wind forces that are transferred to the supporting substructure. Tributary areas are used to determine the exposed superstructure area. Exposed superstructure area at Pier 2.......
ASuper = 712.5 ft
2
42.8 0.0
5.1
A conservative approach is taken to minimize the analysis required. The maximum transverse and longitudinal forces are used in the following calculations. Maximum transverse force......................
FWS.x = 42.8 kip FWS.x := WS Super.Pier 0, 0
FWS.z := WS Super.Pier 4, 1
The forces due to wind need to be resolved along the direction of the skew. Force perpendicular (z-direction) to the pier.......................................................
WS z.Pier = 35.4 kip WS z.Pier := FWS.z cos( Skew) FWS.x sin( Skew)
Substructure Design
210
The force due to wind acts on the full superstructure. This force needs to be resolved into the reactions in each beam. The following table summarizes the beam reactions due to wind.
WIND ON STRUCTURE FORCES AT PIER
WS Loads (kip) x y 2.6 0.0 2.6 0.0 2.6 0.0 2.6 0.0 2.6 0.0 2.6 0.0 2.6 0.0 2.6 0.0 2.6 0.0 2.6 0.0 2.6 0.0
Beam
1 2 3 4 5 6 7 8 9 10 11
z 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2
Loads from Substructure [LRFD 3.8.1.2.3] Wind pressure applied directly to the substructure..........................................
WindLRFD := 0.04 ksf
The wind pressures in LRFD should be increased by 20% for bridges located in Palm Beach, Broward, Dade, and Monroe counties (LRFD 2.4.1). This example assumes a South Florida location, so the 20% factor applies...........
WindFDOT = 0.048 ksf WindFDOT := FDOT WindLRFD
)(
)(
For modeling purposes in this example, the following information summarizes the placement of wind forces on the substructure.
Substructure Design
211
The longitudinal (z-direction) wind load on the pier cap is applied as a line load along the front of the cap.
WS z.PierCap := WindFDOT h Cap cos( Skew) h Cap sin( Skew) WS z.PierCap = 0.30 klf
The transverse (x-direction) wind load on the pier cap is applied as a point load on the end of the cap.
WS x.PierCap := WindFDOT b Cap h Cap cos( Skew) + LCap h Cap sin( Skew) WS x.PierCap = 10.13 kip
The longitudinal (z-direction) wind load on the column is applied as a line load on the exposed column height.
WS z.PierCol := WindFDOT b Col cos( Skew) b Col sin( Skew) WS z.PierCol = 0.26 klf
The transverse (x-direction) wind load on the column is applied as a line load on the exposed column height.
WS x.PierCol := WindFDOT b Col cos( Skew) + b Col sin( Skew) WS x.PierCol = 0.07 klf
z
0 .012
The LRFD specifies that wind load should be applied to vehicles on the bridge..........
kip
ft
The wind pressures in LRFD should be increased by 20% for bridges located in Palm Beach, Broward, Dade, and Monroe counties (LRFD 2.4.1). This example assumes a South Florida location, so the 20% factor applies...........
WindFDOT := 1.20 WindLRFD
z
0.000 0.014 0.029 0.038 0.046
kip
ft
Substructure Design
212
Z2 := Z1 2.1667 ft + 6ft
The wind forces on vehicles are transmitted to Pier 2 of the substructure using tributary lengths............................
LPier = 90 ft
LPier := Lspan
z
0.0 1.3 2.6 kip 3.5 4.1
A conservative approach is taken to minimize the analysis required. The maximum transverse and longitudinal forces are used in the following calculations. Maximum transverse force......................
FWL.x = 10.8 kip FWL.x := WLSuper.Pier 0, 0
FWL.z := WLSuper.Pier 4, 1
The forces due to wind need to be resolved along the direction of the skew. Force perpendicular (z-direction) to the pier.......................................................
WLz.Pier = 8.95 kip WLz.Pier := FWL.z cos( Skew) FWL.x sin( Skew)
WLz.Pier WLz.Beam := Nbeams WLx.Pier := FWL.z sin( Skew) + FWL.x cos( Skew)
Substructure Design
213
Longitudinal Adjustments for Wind on Vehicles The longitudinal moment is resisted by the moment arm (similar to braking forces).
WLy.Beam :=
Transverse Adjustments for Wind on Vehicles Using the principles of the lever rule for transverse distribution of live load on beams, the wind on live can be distributed similarly. It assumes that the wind acting on the live load will cause the vehicle to tilt over. Using the lever rule, the tilting effect of the vehicle is resisted by up and down reactions on the beams assuming the deck to act as a simple span between beams. For this example, the reaction at beam 3 is maximized for maximum positive moment in the pier cap. (To maximize the loads at other locations, these loads can be moved across the deck.)
Substructure Design
214
Vertical reaction on one beam on pier from transverse wind pressure on vehicles........
WLy.Beam = 10.27 kip
WLy.Beam :=
Since this load can occur at any beam location, apply this load to all beams
WIND ON LIVE LOAD FORCES AT PIER
Beam WL Loads (kip) x y 0.7 0.0 0.7 10.3 0.7 -10.3 0.7 0.0 0.7 0.0 0.7 0.0 0.7 0.0 0.7 0.0 0.7 0.0 0.7 0.0 0.7 0.0 z 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
1 2 3 4 5 6 7 8 9 10 11
Substructure Design
215
These reactions are from the superstructure only, acting on the substructure. In the analysis model, such as a GTStrudl, Sap2000, Strudl, Larsa 2000, etc, include the following loads: DC: self-weight of the substructure, include pier cap and columns TU: a temperature increase and fall on the pier substructure utilizing the following parameters: coefficient of expansion t = 6 10 temperature change
6 1
temperatureincrease = temperaturefall = 25 F
For instance, in LEAP's RCPier, two load cases would be required for temperature with a positive and negative strain being inputed, equal to: t ( 25 F) = 0.00015
Note that in our model, the loads applied at the top of the cap from the beams are applied to rigid links that transfer the lateral loads as a lateral load and moment at the centroid of the pier cap. This is consistent with substructure design programs like LEAP's RCPier. Fixity of the pier was provided at the bottom of the columns.
Substructure Design 3.03 Pier Cap Design Loads 216
WS: Wind on the substructure should be applied directly to the analysis model. The following is an example of the wind locations and terminology used in our analysis:
All applied loads in the substructure analysis model should be multiplied by the appropriate load factor values and combined with the limit state loads calculated in this file for the final results.
Beam # 1 2 3 4 5 6 7 8 9 10 11
+M Loads (kip) X Y -3.3 -246.5 -3.3 -340.8 -3.3 -471.4 -3.3 -415.9 -3.3 -265.6 -3.3 -232.0 0.0 -232.0 0.0 -232.0 0.0 -232.0 0.0 -232.0 0.0 -245.7
Z 5.8 5.8 5.8 5.8 5.8 0.0 0.0 0.0 0.0 0.0 0.0
Overhang -M Loads (kip) X Y Z -3.3 -499.5 5.8 -3.3 -317.2 5.8 -3.3 -232.9 5.8 -3.3 -232.9 5.8 -3.3 -232.9 5.8 -3.3 -232.0 0.0 0.0 -232.0 0.0 0.0 -232.0 0.0 0.0 -232.0 0.0 0.0 -232.0 0.0 0.0 -245.7 0.0
Substructure Design
217
Beam # 1 2 3 4 5 6 7 8 9 10 11
+M Loads (kip) X Y -0.9 -246.3 -0.9 -305.7 -0.9 -426.9 -0.9 -373.9 -0.9 -257.9 -0.9 -232.0 1.7 -232.0 1.7 -232.0 1.7 -232.0 1.7 -232.0 1.7 -245.7
Z 6.6 6.6 6.6 6.6 6.6 2.1 2.1 2.1 2.1 2.1 2.1
-M Loads (kip) X Y -0.9 -246.3 -0.9 -293.3 -0.9 -399.4 -0.9 -352.8 -0.9 -324.9 -0.9 -344.1 1.7 -233.6 1.7 -232.0 1.7 -232.0 1.7 -232.0 1.7 -245.7
Z 6.6 6.6 6.6 6.6 6.6 2.1 2.1 2.1 2.1 2.1 2.1
Overhang -M Loads (kip) X Y Z -0.9 -441.5 6.6 -0.9 -287.5 6.6 -0.9 -242.9 6.6 -0.9 -232.7 6.6 -0.9 -232.7 6.6 -0.9 -232.0 2.1 1.7 -232.0 2.1 1.7 -232.0 2.1 1.7 -232.0 2.1 1.7 -232.0 2.1 1.7 -245.7 2.1
Wind Loads Applied to Substructure X (transv) Z (long) -4.05 kip 0.12 klf Pier Cap 0.03 klf 0.10 klf Pier Column
Beam # 1 2 3 4 5 6 7 8 9 10 11
Z 5.1 5.1 5.1 5.1 5.1 1.8 1.8 1.8 1.8 1.8 1.8
Z 5.1 5.1 5.1 5.1 5.1 1.8 1.8 1.8 1.8 1.8 1.8
Wind Loads Applied to Substructure X (transv) Z (long) -3.04 kip 0.09 klf Pier Cap 0.02 klf 0.08 klf Pier Column
Substructure Design
218
Result Case
Fx
Fy
Fz
Mx
My
Mz
17 17 17 20 20 20 20 20 20 14 14 14 14
18 Strength 1 - +M Cap -TU 18 Strength 5 - +M Cap -TU 18 Service 1 - +M Cap -TU 20 21 20 21 20 21 14 15 14 15 Strength 1 - -M Cap -TU Strength 1 - -M Cap -TU Strength 5 - -M Cap -TU Strength 5 - -M Cap -TU Service 1 - -M Cap -TU Service 1 - -M Cap -TU Strength 1 - OH Cap -TU Strength 1 - OH Cap -TU Service 1 - OH Cap -TU Service 1 - OH Cap -TU
-35.74 -22.25 18.78 14.69 -14.69 13.24 -13.24 -26.23 26.23 -0.95 0.95 -3.65 3.65
-199.75 -177.89 -122.36 -643.41 650.05 -626.10 632.74 -514.83 520.14 -469.94 476.58 -362.15 367.47
3.49 3.86 2.97 9.54 -9.54 10.99 -11.20 8.48 -8.63 6.74 -6.74 5.90 -6.06
2742.47 2453.31 1966.55 2063.12 * -3194.90 2006.73 * -3108.21 1715.77 * -2621.36 1375.62 * -2203.83 1060.40 * -1698.82
45.15 -0.69 -45.15 -16.00 43.48 2.24 -43.48 -21.66 32.24 2.38 -32.24 -17.35 14.85 19.33 -14.85 -31.12 11.48 17.52 -11.48 -27.99
NOTES: (1) Values at face of column (*) used for design. Other node results given represents value at centerline of column. (2) Values highlighted are governing design loads. (3) -M cap design govern over overhang moment. Design of overhang will have the same steel as the negative moment requirements within the cap. (4) (-TU) means load case with a temperature fall in the substructure governed.
Also note that Strength V values do not govern in the design of the pier cap. Only the highlighted values are used for the pier cap design.
Defined Units
Substructure Design 3.03 Pier Cap Design Loads 219
SUBSTRUCTURE DESIGN
Description
This section provides the criteria for the pier cap design.
Page
221 223
Contents
A. Input Variables B. Positive Moment Design B1. Positive Moment Region Design - Flexural Resistance [LRFD 5.7.3.2] B2. Limits for Reinforcement [LRFD 5.7.3.3] B3. Crack Control by Distribution Reinforcement [LRFD 5.7.3.4] B4. Shrinkage and Temperature Reinforcement [LRFD 5.10.8.2] B5. Mass Concrete Provisions
230
C. Negative Moment Design C1. Negative Moment Region Design - Flexural Resistance [LRFD 5.7.3.2] C2. Limits for Reinforcement [LRFD 5.7.3.3] C3. Crack Control by Distribution Reinforcement [LRFD 5.7.3.4]
235
D. Shear and Torsion Design [LRFD 5.8] D1. Check if Torsion Design is Required D2. Determine Nominal Shear Resistance D3. Transverse Reinforcement D4. Longitudinal Reinforcement
239
E. Summary
SUBSTRUCTURE DESIGN
220
A. Input Variables
Material Properties Unit weight of concrete........................... Modulus of elasticity for reinforcing steel.. Yield strength for reinforcing steel........... Design Parameters Resistance factor for flexure and tension of reinforced concrete................................ Resistance factor for shear and torsion (normal weight concrete)........................
= 0.9 v := 0.90 conc = 150 pcf Es = 29000 ksi fy = 60 ksi
Design Lanes Current lane configurations show two striped lanes per roadway with a traffic median barrier separating the roadways. Using the roadway clear width between barriers, Rdwywidth , the number of design traffic lanes per roadway, N lanes , can be calculated as: Roadway clear width.............................. Number of design traffic lanes per roadway...............................................
Rdwywidth = 42 ft
N lanes = 3
Florida Design Criteria Concrete cover for substructure not in contact with water................................. Concrete cover for substructure in contact with water or earth..................... Minimum 28-day compressive strength for cast-in-place substructure....................... Modulus of elasticity for cast-in-place substructure.......................................... Environmental classification for substructure..........................................
cover sub = 3 in cover sub.earth = 4 in fc.sub = 5.5 ksi Ec.sub = 3841 ksi Environmentsub = "Moderately"
SUBSTRUCTURE DESIGN
221
Pier Geometry Height of pier cap................................... Width of pier cap................................... Length of pier cap.................................. Length of pier column............................. Column diameter.................................... Number of columns............................... Surchage (column section in ground).......
hCap = 4.5 ft b Cap = 4.5 ft LCap = 101.614 ft hCol = 14 ft b Col = 4 ft nCol = 4 hSurcharge = 2 ft
Design Loads - Moments, Shears and Torques Moment (-M) - Service........................... Moment (-M) - Strength........................... Corresponding Shear (-M) - Strength........ Corresponding Torsion (-M) - Strength.....
M Service1.neg = 1715.8 ft kip M Strength1.neg = 2063.1 ft kip V Strength1.neg = 643.4 kip *** See Note 1 TStrength1.neg = 45.2 ft kip M Service1.pos = 1966.5 ft kip M Strength1.pos = 2742.5 ft kip V Strength1.pos = 199.7 kip TStrength1.pos = 28 ft kip
Moment (+M) - Service.......................... Moment (+M) - Strength......................... Corresponding Shear (+M) - Strength....... Corresponding Torsion (+M) - Strength....
Note 1 : The design for shear on this section utilized the corresponding shear due to moment (-M). By inspection, the loading for maximum shear is similar to the shear produced by the loading for maximum moment (-M) in the cap. In a design, the engineer will need to make sure that the applied live load maximizes the shear in the cap for design.
SUBSTRUCTURE DESIGN
222
The design procedure consists of calculating the reinforcement required to satisfy the design moment, then checking this reinforcement against criteria for crack control, minimum reinforcement, maximum reinforcement, shrinkage and temperature reinforcement, and distribution of reinforcement. The procedure is the same for both positive and negative moment regions.
M r := MStrength1.pos M r = 2742.5 ft kip
Factored resistance
M r = Mn
SUBSTRUCTURE DESIGN
223
Initial assumption for area of steel required Number of bars................................ Size of bar.......................................
nbar := 12 bar := "10" (Note : If less than 12-#10 bars are chosen, crack control [Sect B3]will not be satisfied).
Note: if bar spacing is "-1", the spacing is less than 3", and a bigger bar size should be selected.
Abar = 1.270 in dia = 1.270 in barspa = 4.3 in As := nbar Abar
2
Bar area........................................... Bar diameter.................................... Equivalent bar spacing....................... Area of steel provided.............................
As = 15.24 in
2
Distance from extreme compressive fiber to centroid of reinforcing steel (assuming a #5 stirrup)..................................................
ds = 49.7 in
Solve the quadratic equation for the area of steel required......................................... Area of steel required..............................
As.reqd = 12.63 in
2 2
Given
M r = As fy ds
As.reqd := Find As
( )
The area of steel provided, As = 15.24 in , should be greater than the area of steel required, As.reqd = 12.63 in . If not, decrease the spacing of the reinforcement. Once As is greater than As.reqd , the proposed reinforcing is adequate for the applied moments.
M r.pos := As fy ds
SUBSTRUCTURE DESIGN
224
1 := max0.85 0.05
c :=
Effective depth from extreme compression fiber to centroid of the tensile reinforcement........................................
de =
de := ds
The
c de
= 0.094 ratio should be less than 0.42 to satisfy maximum reinforcement requirements.
LRFD 5.7.3.3.1 :=
"OK, maximum reinforcement requirements for positive moment are satisfied" if "NG, section is over-reinforced, see LRFD equation C5.7.3.3.1-1" otherwise
c de
0.42
LRFD 5.7.3.3.1 = "OK, maximum reinforcement requirements for positive moment are satisfied"
Minimum Reinforcement The minimum reinforcement requirements ensure the moment capacity provided is at least 1.2 times greater than the cracking moment. Modulus of Rupture...............................
fr = 562.8 psi fr := 0.24 fc.sub ksi
S :=
b Cap hCap 6
Cracking moment...................................
M cr = 1231.0 kip ft
M cr := fr S
SUBSTRUCTURE DESIGN
225
Check that the capacity provided, Mr.pos = 3287 ft kip , exceeds minimum requirements, Mr.reqd = 1477.1 ft kip .
LRFD 5.7.3.3.2 := "OK, minimum reinforcement for positive moment is satisfied" if Mr.pos M r.reqd "NG, reinforcement for positive moment is less than minimum" otherwise LRFD 5.7.3.3.2 = "OK, minimum reinforcement for positive moment is satisfied"
fsa =
0.6 fy
( dcA)
Crack width parameter............................
"moderate exposure" 170 kip z = "severe exposure" 130 in "buried structures" 100
The environmental classifications for Florida designs do not match the classifications to select the crack width parameter. For this example, a "Slightly" or "Moderately" aggressive environment corresponds to "moderate exposure" and an "Extremely" aggressive environment corresponds to "severe exposure".
Environmentsuper = "Slightly" z := 170 kip in aggressive environment
Distance from extreme tension fiber to center of closest bar (concrete cover need not exceed 2 in.)....................................
dc = 2.635 in
Number of bars per design width of slab... Effective tension area of concrete surrounding the flexural tension reinforcement........................................
A = 23.7 in
2
nbar = 12
A :=
( bCap) ( 2dc)
nbar
SUBSTRUCTURE DESIGN
226
fsa := min
z
1
( d A) 3 c
, 0.6 fy
The neutral axis of the section must be determined to determine the actual stress in the reinforcement. This process is iterative, so an initial assumption of the neutral axis must be made.
x := 12.6 in 1 2 b Cap x =
2
Given
Es Ec.sub
As ds x
Compare the calculated neutral axis xna with the initial assumption x . If the values are not equal, adjust
x = 12.6 in to equal xna = 12.6 in.
Tensile force in the reinforcing steel due to service limit state moment. .....................
Ts = 518.13 kip
Ts :=
MService1.pos xna ds 3
Actual stress in the reinforcing steel due to service limit state moment.......................
fs.actual = 34.0 ksi
Ts fs.actual := As
The service limit state stress in the reinforcement should be greater than the actual stress due to the service limit state moment.
LRFD 5.7.3.3.4 := "OK, crack control for positive moment is satisfied" if fs.actual fsa "NG, crack control for positive moment not satisfied, provide more reinforcement" otherwise LRFD 5.7.3.3.4 = "OK, crack control for positive moment is satisfied"
SUBSTRUCTURE DESIGN
227
)(
Spacing of bar.................................
Ashrink.temp := 0.0015 Ag
b Cap
Ashrink.temp Abar 2
)(
100 Abar
otherwise
The bar spacing should be less than the maximum spacing for shrinkage and temperature reinforcement
LRFD 5.7.10.8 := "OK, minimum shrinkage and temperature requirements" if barspa.st spacingshrink.temp "NG, minimum shrinkage and temperature requirements" otherwise LRFD 5.7.10.8 = "OK, minimum shrinkage and temperature requirements"
SUBSTRUCTURE DESIGN
228
Mass concrete provisions apply if the volume to surface area ratio, dimension exceeds 3 feet
SDG3.9 := "Use mass concrete provisions" if Volume cap Surfacecap
"Use regular concrete provisions" otherwise SDG3.9 = "Use mass concrete provisions"
SUBSTRUCTURE DESIGN
229
Factored resistance
M r = Mn
SUBSTRUCTURE DESIGN
230
Initial assumption for area of steel required Number of bars................................ Size of bar.......................................
nbar := 10 bar := "10" (Note : If 12-#9 bars are chosen, crack control will not be satisfied, see Sect C3. Use 10-#10 bars at the same spacing as the bottom but with two bars missing.)
Note: if bar spacing is "-1", the spacing is less than 3", and a bigger bar size should be selected. Bar area........................................... Bar diameter.................................... Equivalent bar spacing...................... Area of steel provided.............................
As = 12.70 in
2
As := nbar Abar
Distance from extreme compressive fiber to centroid of reinforcing steel (assuming a #5 stirrup).............................................
ds = 49.7 in
Solve the quadratic equation for the area of steel required......................................... Area of steel required..............................
As.reqd = 9.43 in
2
Given
M r = As fy ds
As.reqd := Find As
( )
The area of steel provided, As = 12.70 in , should be greater than the area of steel required, As.reqd = 9.43 in . If not, decrease the spacing of the reinforcement. Once As is greater than As.reqd , the proposed reinforcing is adequate for the applied moments.
M r.neg := As fy ds
SUBSTRUCTURE DESIGN
231
1 := max0.85 0.05
c :=
Effective depth from extreme compression fiber to centroid of the tensile reinforcement........................................
de =
de := ds
The
c de
= 0.078 ratio should be less than 0.42 to satisfy maximum reinforcement requirements.
LRFD 5.7.3.3.1 :=
"OK, maximum reinforcement requirements for negative moment are satisfied" if "NG, section is over-reinforced, see LRFD equation C5.7.3.3.1-1" otherwise
c de
0.42
LRFD 5.7.3.3.1 = "OK, maximum reinforcement requirements for negative moment are satisfied"
Minimum Reinforcement The minimum reinforcement requirements ensure the moment capacity provided is at least 1.2 times greater than the cracking moment. Modulus of Rupture................................
fr = 562.8 psi fr := 0.24 fc.sub ksi
Distance from the extreme tensile fiber to the neutral axis of the composite section...
y = 27.0 in
y :=
hCap 2
S :=
Cracking moment...................................
M cr = 1231.0 kip ft
M cr := fr S
SUBSTRUCTURE DESIGN
232
Check that the capacity provided, Mr.neg = 2756.4 ft kip , exceeds minimum requirements, M r.reqd = 1477.1 ft kip .
LRFD 5.7.3.3.2 := "OK, minimum reinforcement for negative moment is satisfied" if Mr.neg Mr.reqd "NG, reinforcement for negative moment is less than minimum" otherwise LRFD 5.7.3.3.2 = "OK, minimum reinforcement for negative moment is satisfied"
fsa =
z
1
0.6 fy
( dcA)
Crack width parameter...........................
"moderate exposure" 170 kip z = "severe exposure" 130 in "buried structures" 100
The environmental classifications for Florida designs do not match the classifications to select the crack width parameter. For this example, a "Slightly" or "Moderately" aggressive environment corresponds to "moderate exposure" and an "Extremely" aggressive environment corresponds to "severe exposure".
Environmentsuper = "Slightly" z := 170 kip in
Distance from extreme tension fiber to center of closest bar (concrete cover need not exceed 2 in.)....................................
dc = 2.635 in
SUBSTRUCTURE DESIGN
233
A :=
( bCap) ( 2dc)
nbar z
1
fsa := min
( d A) 3 c
, 0.6 fy
The neutral axis of the section must be determined to determine the actual stress in the reinforcement. This process is iterative, so an initial assumption of the neutral axis must be made.
x := 11.6 in 1 2 b Cap x =
2
Given
Es Ec.sub
As ds x
Compare the calculated neutral axis xna with the initial assumption x . If the values are not equal, adjust
x = 11.6 in to equal xna = 11.6 in.
Tensile force in the reinforcing steel due to service limit state moment. .....................
Ts = 448.9 kip
Ts :=
M Service1.neg xna ds 3
Actual stress in the reinforcing steel due to service limit state moment.......................
fs.actual = 35.3 ksi
Ts fs.actual := As
The service limit state stress in the reinforcement should be greater than the actual stress due to the service limit state moment.
LRFD 5.7.3.3.4 := "OK, crack control for positive moment is satisfied" if fs.actual fsa "NG, crack control for positive moment not satisfied, provide more reinforcement" otherwise LRFD 5.7.3.3.4 = "OK, crack control for positive moment is satisfied"
SUBSTRUCTURE DESIGN
234
and.................................................
p c := 2 hCap + b Cap
Acp
"OK, torsion can be neglected" if 0.25 v Tcr Tu "NG, torsion shall be investigated..." otherwise
a :=
SUBSTRUCTURE DESIGN
235
Determination of and (LRFD 5.8.3.4) The pier cap is a non-prestressed concrete section not subjected to axial tension. It should also have the least amount of transverse reinforcement specified in LRFD 5.8.2.5 or an overall depth of less than 16 in.
:= 2 := 45 deg
" Transverse reinforcement not required, provide minimum reinforcement" otherwise LRFD 5.8.2.4 = " Transverse reinforcement shall be provided"
Stirrups Size of stirrup bar ( "4" "5" "6" "7" )... Number of stirrup bars ( "single" "double" ) .............................. Area of shear reinforcement.................... Diameter of shear reinforcement..............
bar := "5" nbar := "double" Av = 1.240 in
2
dia = 0.625 in
where.............................................
V n = 714.9 kip
V n := min
Vu v
, 0.25 fc.sub b v dv + V p
and.................................................
V s = 328.9 kip
V s := V n V c V p
SUBSTRUCTURE DESIGN
236
sreq := if V s 0 , smin ,
Av fy dv cot( ) Vs
smax = 24 in
SUBSTRUCTURE DESIGN
237
Vu 0.5 V s V p cot( ) v
V s := min
where.............................................
V s = 328.9 kip
Av fy dv cot( ) V u , spacing v
dv +
and.................................................
T = 1308.6 kip
T :=
MStrength1.pos
Vu 0.5 V s V p cot( ) v
TposM := As.posM fy
LRFD 5.8.3.5 :=
"Ok, positive moment longitudinal reinforcement is adequate" if TposM T "NG, positive moment longitudinal reinforcement provided" otherwise
LRFD 5.8.3.5 = "NG, positive moment longitudinal reinforcement provided" Note : These provisions are applicable at the end bearing support areas. In both positive and negative moment areas in the cap, the applied loads produce compression on the compression face, therefore the steel provided needs to satisfy moment only. Therefore, this check is ignored.
SUBSTRUCTURE DESIGN
238
Positive moment (bottom) reinforcement Bar size............. Number of bars.. Bar spacing........
barposM = "10" nbar.posM = 12 barspa.posM = 4.3 in
Defined Units
SUBSTRUCTURE DESIGN
239
SUBSTRUCTURE DESIGN
References
Reference:F:\HDRDesignExamples\Ex1_PCBeam\304PierCap.mcd(R)
Description
This section provides the pier column design live load for (1) maximum axial load on Pier 2 column and (2) maximum moments on column.
Page
241
Contents
A. Input Variables A1. Shear: Skewed Modification Factor [LRFD 4.6.2.2.3c] A2. Maximum Live Load Reaction at Intermediate Pier - Two HL-93 vehicles A3. Dynamic Load Allowance [LRFD 3.6.2]
242
B. Maximum Axial Force B1. Influence Lines for the Pier Column B2. HL-93 vehicle placement for maximum axial load
245
C. Maximum Negative Live Load Moment C1. Influence Lines for the maximum negative pier cap moment C2. HL-93 vehicle placement for maximum moment
Substructure Design
240
A. Input Variables
A1. Shear: Skewed Modification Factor [LRFD 4.6.2.2.3c]
Skew modification factor for shear shall be applied to the exterior beam at the obtuse corner (>90 deg) and to all beams in a multibeam bridge, whereas gv.Skew = 1.086 .
A2. Maximum Live Load Reaction at Intermediate Pier - Two HL-93 Vehicles
The reaction, RLLIs = 148.0 kip , needs to be separated into the truck and lane components in order to determine the beam reactions due to various vehicle placements along the deck. Reaction induced by HL-93 truck load...... Reaction induced by lane load.................. Impact factor........................................ The truck reaction (including impact and skew modification factors) is applied on the deck as two wheel-line loads..............
wheelline = 52.2 kip Rtrucks = 80.3 kip Rlanes = 57.6 kip IM = 1.33
wheelline := 90%
Rtrucks IM gv.Skew 2
The lane load reaction (including skew modification factor) is applied on the deck as a distributed load over the 10 ft lane.....
kip laneload = 5.6 ft
The truck wheel-line load and lane load can be placed in design lanes according to one of the following patterns.
Substructure Design
241
10
11
-2 1 2 3 4
-4
Beam 1 2 3 4 Col 2 5 6 7 8 9 10 11
Distance 4.6 13.9 23.1 32.3 37.0 41.6 50.8 60.1 69.3 78.5 87.8 97.0
0.15 -0.20 -0.62 -0.93 -1.00 -0.91 -0.56 -0.16 0.05 0.09 0.04 -0.03
Substructure Design
242
Depending on the number of design lanes, a multiple presence factor (LRFD Table 3.6.1.1.2-1) is applied to the HL-93 wheel line loads and lane load.
MPF = 1.2 if Number_of_lanes = 1 1.0 if Number_of_lanes = 2 0.85 if Number_of_lanes = 3 0.65 if Number_of_lanes 4
Corresponding Beam Loads The live loads from the design lanes are transferred to the substructure through the beams. Utilizing the lever rule, the beam loads corresponding to the design lane configurations are calculated and multiplied by the multiple presence factors.
Beam 1 2 3 4 5 6 7 8 9 10 11 1 Lane 0 0 0.4 96 96 0.4 0 0 0 0 0 2 Lanes 0 0 38.8 121.9 121.9 38.8 0 0 0 0 0 3 Lanes 0 15.9 89 115.9 85.4 87.8 15.9 0 0 0 0 4 Lanes 0.9 63.4 65.3 79.3 79.3 65.3 63.4 0.9 0 0 0
Substructure Design
243
Corresponding Moments The axial forces and moments in the pier column corresponding to the beam loads were determined using Larsa 2000.
Maximum Axial Force Axial Force (k) Moment (k-ft) -191.7 -6.4 -292.4 -15.0 -320.1 -34.8 -265.8 -24.3
The results show that three design lanes govern. The following beam loads, corresponding to the governing maximum axial force, will be used in the limit state combinations to obtain the design values for the pier column.
UNFACTORED LIVE LOAD (causing axial) AT PIER COLUMN 2 Beam LL Loads (kip) x y 0.0 0.0 0.0 -15.9 0.0 -89.0 0.0 -115.9 0.0 -85.4 0.0 -87.8 0.0 -15.9 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 z 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
1 2 3 4 5 6 7 8 9 10 11
Substructure Design
244
10
11
-1
1
-2
Beam 1 2 3 4 5 6 7 8 9 10 11
Distance 4.6 13.9 23.1 32.3 41.6 50.8 60.1 69.3 78.5 87.8 97.0
Influence Line Magnitude -0.62 0.62 1.27 0.81 -0.73 -1.05 -0.47 0.13 0.07 -0.07 0.26
Substructure Design
245
Corresponding Beam Loads The live loads from the design lanes are transferred to the substructure through the beams. Utilizing the lever rule, the beam loads corresponding to the design lane configurations are calculated and multiplied by the multiple presence factors.
Beam Loads 2 Lanes 1.4 97.7 123.3 97.7 1.4 0 0 0 0 0 0
Beam 1 2 3 4 5 6 7 8 9 10 11
Substructure Design
246
Corresponding Moments The axial forces and moments in the pier column corresponding to the beam loads were determined using Larsa 2000.
Maximum Moment Axial Force (k) Moment (k-ft) -153.3 -104.6 -202.9 -153.2 -162.8 -132.5
The results show that two design lanes govern. The following beam loads, corresponding to the governing maximum axial force, will later be used in the limit state combinations to obtain the design values for the pier column.
UNFACTORED LIVE LOAD (causing moment) AT PIER COLUMN 2 Beam LL Loads (kip) x y 0.0 -1.4 0.0 -97.7 0.0 -123.3 0.0 -97.7 0.0 -1.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 z 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
1 2 3 4 5 6 7 8 9 10 11
Defined Units
Substructure Design
247
SUBSTRUCTURE DESIGN
Reference
Reference:F:\HDRDesignExamples\Ex1_PCBeam\305PierColLL.mcd(R)
Description
This section provides the design parameters necessary for the substructure pier column design. The loads calculated in this file are only from the superstructure. Substructure self-weight, wind on substructure and uniform temperature on substructure can be generated by the substructure analysis model/program chosen by the user. For this design example, Larsa 2000 was chosen as the analysis model/program (http://www.larsausa.com)
Page
249 251
Contents
LRFD Criteria A. General Criteria A1. Load Summary
255
B. Design Limit States B1. Strength I Limit State B2. Strength III Limit State B3. Strength V Limit State
Substructure Design
248
LRFD Criteria
STRENGTH I Basic load combination relating to the normal vehicular use of the bridge without wind.
WA = 0 FR = 0 TU
For superstructure design, water load and stream pressure are not applicable. No friction forces. Uniform temperature load effects on the pier will be generated by the substructure analysis model (Larsa 2000).
STRENGTH II -
Load combination relating to the use of the bridge by Owner-specified special design vehicles, evaluation permit vehicles, or both without wind.
"Permit vehicles are not evaluated in this design example"
STRENGTH III -
Load combination relating to the bridge exposed to wind velocity exceeding 55 MPH.
Strength3 = 1.25 DC + 1.50 DW + 1.40 WS + 0.50 ( TU + CR + SH)
STRENGTH IV -
Load combination relating to very high dead load to live load force effect ratios.
"Not applicable for the substructure design in this design example"
STRENGTH V -
Load combination relating to normal vehicular use of the bridge with wind of 55 MPH velocity.
Strength5 = 1.25 DC + 1.50 DW + 1.35 LL + 1.35 BR + 0.40 WS + 1.0 WL ... + 0.50 ( TU + CR + SH)
EXTREME EVENT II - Load combination relating to ice load, collision by vessels and vehicles, and certain hydraulic events.
"Not applicable for the substructure design in this design example"
SERVICE I -
Load combination relating to the normal operational use of the bridge with a 55 MPH wind and all loads taken at their nominal values.
"Not applicable for the substructure design in this design example"
SERVICE II -
Load combination intended to control yielding of steel structures and slip of slip-critical connections due to vehicular live load.
"Not applicable for this simple span prestressed beam bridge design example"
Load combination relating only to tension in prestressed concrete structures with the objective of crack control.
3.06 Pier Column Design Loads 249
FATIGUE -
Fatigue load combination relating to repetitive gravitational vehicular live load under a single design truck.
"Not applicable for the substructure design in this design example"
Substructure Design
250
A. General Criteria
The following is a summary of all the loads previously calculated:
1 2 3 4 5 6 7 8 9 10 11
Live load Unfactored beam reactions at the pier for maximum axial force in the column
UNFACTORED LIVE LOAD (causing axial) AT PIER COLUMN 2 Beam LL Loads (kip) x y 0.0 0.0 0.0 -15.9 0.0 -89.0 0.0 -115.9 0.0 -85.4 0.0 -87.8 0.0 -15.9 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 z 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
1 2 3 4 5 6 7 8 9 10 11
Substructure Design
251
Unfactored beam reactions at the pier for maximum transverse moment in the column
UNFACTORED LIVE LOAD (causing moment) AT PIER COLUMN 2 Beam LL Loads (kip) x y 0.0 -1.4 0.0 -97.7 0.0 -123.3 0.0 -97.7 0.0 -1.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 z 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
1 2 3 4 5 6 7 8 9 10 11
Note : This live load placement causes a +Mz moment about pier column 2, while the majority of the loads that are being applied (WS and WL) have loads that cause a -Mz moment about pier column 2. We will change the direction of the WS and WL loads in the combinations.
Beam
1 2 3 4 5 6 7 8 9 10 11
z -3.3 -3.3 -3.3 -3.3 -3.3 0.0 0.0 0.0 0.0 0.0 0.0
Note : The direction of braking was reversed in order to maximize the longitudinal braking moments, Mx caused by "z" loads, to maximize the effects of WS and WL.
Substructure Design
252
Creep, Shrinkage and Temperature - Unfactored beam reactions at the pier for CU, SH and TU loads
CREEP, SHRINKAGE, TEMPERATURE FORCES AT PIER
Beam CR, SH, TU Loads (kip) x y z 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
1 2 3 4 5 6 7 8 9 10 11
1 2 3 4 5 6 7 8 9 10 11
Note : The direction of wind was reversed in order to maximize the -Mz moment about pier column 2
Wind Loads Applied to Substructure X (trans) Z (long) Pier Cap 10.13 kip -0.30 klf Pier Column -0.07 klf -0.26 klf
Substructure Design
253
1 2 3 4 5 6 7 8 9 10 11
Note : The direction of wind was reversed in order to maximize the -Mz moment about pier column 2
Substructure Design
254
These reactions are from the superstructure only, acting on the substructure. In the analysis model, such as a GTStrudl, Sap2000, Strudl, Larsa 2000, etc, include the following loads: DC: self-weight of the substructure, include pier cap and columns TU: a temperature increase and fall on the pier substructure utilizing the following parameters: coefficient of expansion t = 6 10 6 temperature change
1 F
temperatureincrease = temperaturefall = 25 F
For instance, in LEAP's RCPier, two load cases would be required for temperature with a positive and negative strain being inputed, equal to: t ( 25 F) = 0.00015
Note that in our model, the loads applied at the top of the cap from the beams are applied to rigid links that transfer the lateral loads as a lateral load and moment at the centroid of the pier cap. This is consistent with substructure design programs like LEAP's RCPier. Fixity of the pier was provided at the bottom of the columns.
WS: Wind on the substructure should be applied directly to the analysis model. The following is an example
3.06 Pier Column Design Loads 255
Substructure Design
WS: Wind on the substructure should be applied directly to the analysis model. The following is an example of the wind locations and terminology used in our analysis:
All applied loads in the substructure analysis model should be multiplied by the appropriate load factor values and combined with the limit state loads calculated in this file for the final results.
Beam # 1 2 3 4 5 6 7 8 9 10 11
Substructure Design
256
Beam # 1 2 3 4 5 6 7 8 9 10 11
Loads (kip) X Y -3.7 -245.7 -3.7 -232.0 -3.7 -232.0 -3.7 -232.0 -3.7 -232.0 -3.7 -232.0 -3.7 -232.0 -3.7 -232.0 -3.7 -232.0 -3.7 -232.0 -3.7 -245.7
Beam # 1 2 3 4 5 6 7 8 9 10 11
'Max. Axial Loads (kip) Max. Moment Loads (kip) X Y Z X Y Z 0.9 -246.3 -6.6 0.9 -248.2 -6.6 0.9 -243.9 -6.6 0.9 -354.3 -6.6 0.9 -363.1 -6.6 0.9 -409.4 -6.6 0.9 -389.1 -6.6 0.9 -364.6 -6.6 0.9 -348.0 -6.6 0.9 -234.6 -6.6 0.9 -353.1 -2.1 0.9 -234.6 -2.1 -1.7 -253.5 -2.1 -1.7 -232.0 -2.1 -1.7 -232.0 -2.1 -1.7 -232.0 -2.1 -1.7 -232.0 -2.1 -1.7 -232.0 -2.1 -1.7 -232.0 -2.1 -1.7 -232.0 -2.1 -1.7 -245.7 -2.1 -1.7 -245.7 -2.1
Wind Loads Applied to Substructure X (transv) Z (long) 4.05 kip -0.12 klf Pier Cap -0.03 klf -0.10 klf Pier Column
Substructure Design
257
Result Case
Fx
Fy
Fz
Mx
My
Mz
37 37 37 37 37 37 37 37 37 37
21 Strength 1 - P Col -TU 38 Strength 1 - P Col -TU 21 Strength 1 - M Col -TU 38 Strength 1 - M Col -TU 21 Strength 3 - Col -TU 38 Strength 3 - Col -TU 21 38 21 38 Strength 5 - P Col -TU Strength 5 - P Col -TU Strength 5 - M Col -TU Strength 5 - M Col -TU
30.86 -1352.58 -30.86 1396.17 65.42 -1164.71 -65.42 1208.30 9.62 -7.81 24.25 -23.73 50.92 -50.40 -829.40 872.99 -1236.90 1280.50 -1092.08 1135.67
-11.21 11.21 -11.21 11.21 -25.37 32.11 -18.41 20.33 -18.41 20.33
-6.11 -17.32 213.40 17.32 -6.11 -17.32 213.40 17.32 -16.23 547.92 3.03 -3.03
310.71 260.21 * 730.02 * 480.23 * 97.43 63.79 * 247.92 195.95 571.46 365.70 *
NOTES: (1) Values (*) used for column design check. Node 21 results given represents value at top of column, node 38 is bottom of column. (2) Values highlighted are governing design loads. (3) (-TU) means load case with a temperature fall in the substructure governed.
From the load cases that were run, we can also ask for the values at Column 1. Based on the loads that were applied for the cap design and column 2 design, these load combinations should give a fairly accurate value of
Substructure Design 3.06 Pier Column Design Loads 258
applied for the cap design and column 2 design, these load combinations should give a fairly accurate value of the loads experienced by this column. In fact, based on the evaluation of these loads in the next section, the loads in column 1 govern the reinforcing requirements. This approach was somewhat on purpose. It was meant to show that the column that may experience the greater loads may not necessarily be the most critical. Therefore, exterior columns should also be checked since their design may be governed by bending moments rather than axial loads.
Result Case
Fx
Fy
Fz
Mx
My
Mz
36 36 36 36 36 36 36 36 36 36 36 36
15 Strength 1 - +M Cap +TU 37 Strength 1 - +M Cap +TU 15 Strength 1 - P Col +TU 37 Strength 1 - P Col +TU 15 Strength 1 - M Col +TU 37 Strength 1 - M Col +TU 15 Strength 3 - Col +TU 37 Strength 3 - Col +TU 15 37 15 37 Strength 5 - P Col +TU Strength 5 - P Col +TU Strength 5 - M Col +TU Strength 5 - M Col +TU
-99.94 99.94 -70.28 70.28 -92.83 92.83 -55.11 56.93 -69.03 69.55 -86.43 86.94
-899.84 943.43 -776.23 819.82 -937.03 980.62 -681.18 724.77 -751.90 795.49 -876.03 919.62
15.24 -1.91 -15.24 -279.99 -15.24 15.24 -15.24 15.24 -21.46 28.19 -20.04 21.96 -20.04 21.96 1.91 279.99 1.91 279.99 -40.07 499.31 -16.13 404.61 -16.13 404.61
5.23 -5.23 -5.23 5.23 -5.23 5.23 9.14 -9.14 -0.51 0.51 -0.51 0.51
-1114.70 * -734.16 -780.03 -520.06 * -1067.45 -649.82 -542.45 -493.95 * -745.60 -536.21 -967.34 * -636.34
NOTES: (1) Values (*) used for column design check. Node 15 results given represents value at top of column, node 37 is bottom of column. (2) Values highlighted are governing design loads. (3) (+TU) means load case with a temperature rise in the substructure governed.
Defined Units
Substructure Design
259
SUBSTRUCTURE DESIGN
Reference
Reference:F:\HDRDesignExamples\Ex1_PCBeam\306PierColLds.mcd(R)
Description
This document provides the design check summary for columns 1 and 2. P or any secondary effects were not evaluated. (Note: Most higher-end analysis programs, such as Larsa 2000 have the capability to analyze for secondary effects on columns such that the resulting moments are already magnified by P. f not, programs like PCA Column have a "Slender" column option whereas some parameters for slenderness can be entered to include secondary effects.)
Page
261
Contents
A. General Criteria A1. Pier Column Design Loads
262
Substructure Design
260
A. General Criteria
A1. Pier Column Design Loads
Strength I, strength III, and strength V loads for columns 1 and 2 were evaluated. The following table summarizes the results from LARSA 2000 output for pier columns 1 and 2..
Joint
Result Case
Fx
Fy
Fz
Mx
My
Mz
Column 1 36 36 36 36 36 36 36 36 15 Strength 1 - +M Cap +TU 37 Strength 1 - +M Cap +TU 15 Strength 1 - P Col +TU 37 Strength 1 - P Col +TU 15 Strength 3 - Col +TU 37 Strength 3 - Col +TU 15 Strength 5 - M Col +TU 37 Strength 5 - M Col +TU Column 2 21 Strength 1 - P Col -TU 38 Strength 1 - P Col -TU 21 Strength 1 - M Col -TU 38 Strength 1 - M Col -TU 21 Strength 3 - Col -TU 38 Strength 3 - Col -TU 21 Strength 5 - M Col -TU 38 Strength 5 - M Col -TU -99.94 99.94 -70.28 70.28 -55.11 56.93 -86.43 86.94 -899.84 943.43 -776.23 819.82 -681.18 724.77 -876.03 919.62 15.24 -15.24 15.24 -21.46 28.19 -20.04 21.96 -1.91 1.91 279.99 -40.07 499.31 -16.13 404.61 5.23 -5.23 -5.23 5.23 9.14 -9.14 -0.51 0.51 -1114.70 * -734.16 -780.03 * -520.06 -542.45 -493.95 * -967.34 * -636.34 -15.24 -279.99
37 37 37 37 37 37 37 37
30.86 -1352.58 -30.86 1396.17 65.42 -1164.71 -65.42 1208.30 9.62 -7.81 -829.40 872.99
-6.11 -17.32 213.40 17.32 -6.11 -17.32 213.40 17.32 -16.23 547.92 3.03 -3.03
NOTES: (1) Values (*) used for column design. Node 15 and 37 represents value at top and bottom of column 1, nodes 21 and 38 are top and bottom of column 2. (2) Values highlighted are governing design loads. (3) (-TU) means load case with a temperature fall in the substructure governed.
Substructure Design
261
Substructure Design
262
Limits of Reinforcement [LRFD 5.7.4.2] To account for the compressive strength of concrete, minimum reinforcement in flexural members is found to be proportional to
fc . Therefore, the longitudinal reinforcement in columns can be less than 0.01 Ag if allowed fy
As Ag Aps fpu Ag fy +
As fy Ag f'c
0.135
(Note : This equation was written in the form of As fc.sub As% = 0.135 where Ag fy As% is the percentage of reinforcement.
In this situation, the minimum steel requirement was greater than 1% of the gross column area. For PCA Column, enter As% = 1.24 % for minimum reinforcement.
Substructure Design
263
Substructure Design
264
B2. Output
Based on the results, the columns have adequate capacity for the applied loads. The columns can be reduced in diameter, however, 4 foot diameter columns are typically found on intermediate piers over cross-streets. Another alternative to maximize the columns is to increase the column spacing, however, this will require greater reinforcing in the pier cap.
24-#9
Cover = 3 in
No.
Pu kip
Mux k-ft
Muy k-ft
fMnx k-ft
fMny k-ft
fMn/Mu
(Note : For constructability, our experience has shown that if the bars are kept to a multiple of 4 then it improves placing the longitudinal steel around the column steel. In the plans, 24-#9 will be detailed.)
<- governs ---------------------------------------------------------------900.0 2.0 1115.0 4.4 2529.9 1 2.269 Since point 1 governs for 2 776.0 2.0 780.0 6.5 2498.3 3.203 moment [column 1], the 3 725.0 499.0 494.0 1763.7 1745.5 3.534 foundation for this 4 876.0 16.0 967.0 41.1 2524.7 2.611 column is subsequently 5 1396.0 213.0 260.0 1761.2 2149.8 8.268 designed. 6 1165.0 6.0 730.0 21.9 2648.8 3.629 7 873.0 548.0 64.0 2506.2 295.9 4.574 8 1092.0 13.0 571.0 55.8 2600.3 4.554
Substructure Design
265
SUBSTRUCTURE DESIGN
Reference
Reference:F:\HDRDesignExamples\Ex1_PCBeam\307PierCol.mcd(R)
Description
This document provides the design parameters necessary for the substructure pile vertical load and footing design.
Page
267
Contents
A. General Criteria A1. Pier Column Live Load (LL) Summary
Substructure Design
266
A. General Criteria
A1. Modification to Pier Column Live Loads for Foundation Design
The Dynamic Load Amplification (DLA) is not required since the foundation components are entirely below ground level [LRFD 3.6.2.1].
Result Case
Fx
Fy
Fz
Mx
My
Mz
Column 1 36 36 15 Strength 1 - +M Cap +TU 37 Strength 1 - +M Cap +TU -99.94 99.94 -899.84 943.43 943.43 -673.09 707.96 707.96 15.24 -1.91 -15.24 -279.99 -325.70 15.41 13.83 -16.85 -312.19 -362.74 5.23 -5.23 -1114.70 -734.16 -1033.98 * -1008.23 -845.54 -1145.56 *
36 36
-100.40 100.01
0.05 -0.05
Note : The values in bold have been translated from the bottom of the column to the top of the piles (= 3 ft).
Defined Units
Substructure Design
267
SUBSTRUCTURE DESIGN
References
Reference:F:\HDRDesignExamples\Ex1_PCBeam\308PierFoundLds.mcd(R)
Description
This section provides the design of the piles for vertical loads (exclude lateral load design). For this design example, only the piles for column 1 footing will be evaluated.
Page
269 270
Contents
FDOT Criteria A. Input Variables A1. Geometry A2. Forces on Top of Footing
271
B. Pile Loads B1. 4- Pile Footing Investigation B2. 6- Pile Footing Investigation
276
C. Pile Tip Elevations for Vertical Load C1. Pile Capacities as per SPT97
Substructure Design
268
LRFD Criteria
FDOT Criteria
Minimum Sizes [SDG 3.5.2]
Use 18" square piling, except for extremely aggressive salt water environments.
Substructure Design
269
A. Input Variables
A1. Geometry
Depth of footing.................................... Width of footing.................................... Length of footing................................... Pile Embedment Depth............................
hFtg = 4 ft b Ftg = 7.5 ft LFtg = 7.5 ft Pileembed = 1 ft
Substructure Design
270
B. Pile Loads
B1. 4- Pile Footing Investigation
So far, the design example has assumed that a 4-pile footing will be adequate. Foundation Layout Size of the square concrete piles.............. Number of Piles..................................... Pile Coordinates.....................................
0 1 Pileindex := 2 3 k := 0 .. npile 1 Pile Layout
3.75 Z-Longitudinal Spacing,ft
Pilesize = 18 in npile := 4
3.75 3.75
0 X-Transverse Spacing, ft
3.75
Overturning Forces due to Moments General equation for axial load on any pile..
Qm = Py n + Mx z
n
z= 0
2 2 (z ) (x ) n x= 0
Mz x
Substructure Design
271
Q u :=
k
Muz X pile k
npile 1 x=0
2 Zpile z
2 X pilex
0 1 Pileindex := 2 3
( )
Factored Design Load + Net Scour + Downdrag
RDR = UBC =
UBC :=
Q max SPT97
A 4-pile footing is not acceptable. It is recommended not to design to the UBC limit since difficulties in pile driving can be encountered causing construction delays. Suggest consulting with the District geotechnical and structural engineers if within 5%-10%. We will investigate a 6-pile footing.
Substructure Design
272
Foundation Layout Size of the square concrete piles.............. Number of Piles..................................... Pile Coordinates.....................................
Pilesize = 18 in npile := 6
0 1 2 Pileindex := 3 4 5
k := 0 .. npile 1 Pile Layout
3.75 Z-Longitudinal Spacing,ft
Note: Pile numbering is from "0" to "5" and are numbered CLOCKWISE beginning with the upper top left side pile.
3.75
0 X-Transverse Spacing, ft
Substructure Design
273
Q :=
k
Mz X pile k
npile 1 x= 0
2 Z pilez
2 X pilex
0 1 2 Pileindex = 3 4 5
Factored Axial Load on Pile
Puy + 1.25 wtFtg npile
Q u :=
k
Mux Zpile k
npile 1 z= 0
Muz X pile k
npile 1 x=0
2 Zpile z
2 X pilex
0 1 2 Pileindex = 3 4 5
Maximum axial load on pile......................
( )
Q min := min Q u
( )
RDR = UBC =
Substructure Design
274
UBC :=
Q max SPT97
Substructure Design
275
Substructure Design
276
UBC =
In this design example, net scour and downdrag are zero, so the UBC is............
Substructure Design
277
The program was executed, and the output can be summarized as follows:
D. PILE CAPACITY VS. PENETRATION ================================== TEST PILE LENGTH (FT) -----26.2 29.5 PILE TIP ELEV (FT) ----17.8 -21.0 ULTIMATE SIDE FRICTION (TONS) -------70.64 89.84 MOBILIZED END BEARING (TONS) --------105.33 115.90 ESTIMATED DAVISSON CAPACITY (TONS) --------175.97 205.74 ALLOWABLE PILE CAPACITY (TONS) --------87.98 102.87 ULTIMATE PILE CAPACITY (TONS) -------386.63 437.53
A lateral load analysis may require the pile tip elevations to be driven deeper for stability purposes. This file only evaluates the vertical load requirements based on the boring capacity curves.
Substructure Design
278
...based on the Estimated Davisson pile capacity curve given above, the pile lengths for vertical load will require a specified Tip Elevation = -19.6 ft. Therefore, the pile in the ground length is 28.0 ft.
Defined Units
Substructure Design
279
SUBSTRUCTURE DESIGN
References
Reference:F:\HDRDesignExamples\Ex1_PCBeam\309PierPiles.mcd(R)
Description
This document provides the criteria for the pier footing design. For this design example, only column 1 footing will be evaluated.
Page
281 282
Contents
LRFD Criteria A. Input Variables A1. Design Parameters A2. Pile Layout A3. Flexural Design Parameters A4. Moments - Y Critical Section A5. Moments - X Critical Section A6. Design Moments
287
B. Flexural Design B1. Transverse Flexural Design [LRFD 5.7.3.2] B2. Transverse Limits for Reinforcement [LRFD 5.7.3.3] B3. Transverse Crack Control by Distribution Reinforcement [LRFD 5.7.3.4] B4. Longitudinal Flexural Design [LRFD 5.7.3.2] B5. Longitudinal Limits for Reinforcement [LRFD 5.7.3.3] B6. Longitudinal Crack Control by Distribution Reinforcement [LRFD 5.7.3.4] B7. Shrinkage and Temperature Reinforcement [LRFD 5.10.8.2] B8. Mass Concrete Provisions
297
C. Shear Design Parameters [LRFD 5.13.3.6] C1. Shear Design Parameters - One Way Shear C2. and parameters [LRFD 5.8.3.4.2] C3. One Way Shear - Y Critical Section C4. One Way Shear - X Critical Section C5. Two Way Shear Design (Punching Shear)
304
D. Design Summary
Substructure Design
280
LRFD Criteria
STRENGTH I Basic load combination relating to the normal vehicular use of the bridge without wind.
WA = 0 FR = 0 TU
For superstructure design, water load and stream pressure are not applicable. No friction forces. Uniform temperature load effects on the pier will be generated by the substructure analysis model (Larsa 2000).
SERVICE I -
Load combination relating to the normal operational use of the bridge with a 55 MPH wind and all loads taken at their nominal values.
Service1 = 1.0 DC + 1.0 DW + 1.0 LL + 1.0 BR + 0.3WS + 1.0 WL + 1.0 ( TU + CR + SH "For the footing, utilized only to check for crack control"
Substructure Design
281
A. Input Variables
A1. Design Parameters
Transverse dimension of footing.............. Longitudinal dimension of footing............ Depth of footing..................................... Area of footing......................................
Embedment of pile in footing................... Concrete cover above piles...................... Height of surcharge (column height in ground)................................................. Diameter of column................................
Area of column......................................
( bCol) :=
4
2
ACol = 12.6 ft
ACol , 1
Substructure Design
282
Pilesize = 18 in npile = 6
Pile # 0 1 2 3 4 5
Pile Layout
x- Longitudinal Spacing,ft 3.75
3.75
0 y- Transverse Spacing, ft
Substructure Design
283
Distance from x-critical section (face of effective column) to edge of footing along the x-axis..............................................
xedge =
xedge :=
LFtg b Col.eff 2
Distance from y-critical section (face of effective column) to edge of footing along the y-axis..............................................
yedge =
yedge :=
b Ftg b Col.eff 2
MxPile := P ycrit
yedge 2
yedge 2
Substructure Design
284
Pu := max Q u + Q u , Q u + Q u 3 2 5 0
MuxPile := Pu ycrit
MyPile := P xcrit
xedge 2
xedge 2
Pu := max Q u + Q u + Q u , Q u + Q u + Q u 1 2 3 4 5 0
MuyPile := Pu xcrit
Substructure Design
285
Substructure Design
286
B. Flexural Design
B1. Transverse Flexural Design [LRFD 5.7.3.2]
The design procedure consists of calculating the reinforcement required to satisfy the design moment, then checking this reinforcement against criteria for crack control, minimum reinforcement, maximum reinforcement, shrinkage and temperature reinforcement, and distribution of reinforcement. The procedure is the same for both the transverse and longitudinal moment designs. Factored resistance................................. Nominal flexural resistance......................
M r = Mn
a M n = As fy ds 2 a= As fy 0.85 f'c b
Width of section
b := LFtg b = 7.5 ft
Initial assumption for area of steel required Number of bars............................... Size of bar.......................................
nybar := 8 ybar := "9" (Note : Bar size and spacing are governed by crack control criteria and not bending capacity).
Note: if bar spacing is "-1", the spacing is less than 3", and a bigger bar size should be selected. Bar area.......................................... Bar diameter.................................... Equivalent bar spacing......................
Abar = 1.000 in
2
Substructure Design
287
ybar dia 2
Given
M r = As fy ds
2 0.85 fc.sub b
1
As fy
As.reqd := Find As
( )
2
The area of steel provided, As = 8.00 in , should be greater than the area of steel required, As.reqd = in . If not, decrease the spacing of the reinforcement. Once As is greater than As.reqd , the proposed reinforcing is adequate for the applied moments. Moment capacity provided.....................
M r.tran = 1147.2 ft kip M r.tran := As fy ds
2 0.85 fc.sub b
1
As fy
1 := max0.85 0.05
c :=
As fy 0.85 fc.sub 1 b
a := c 1
de =
de := ds
Substructure Design
288
The
c de
= 0.045 ratio should be less than 0.42 to satisfy maximum reinforcement requirements. c de 0.42
LRFD 5.7.3.3.1 :=
"OK, maximum reinforcement requirement for transverse moment is satisfied" if "NG, section is over-reinforced, see LRFD equation C5.7.3.3.1-1" otherwise
LRFD 5.7.3.3.1 = "OK, maximum reinforcement requirement for transverse moment is satisfied"
Minimum Reinforcement The minimum reinforcement requirements ensure the moment capacity provided is at least 1.2 times greater than the cracking moment. Modulus of rupture................................
fr = 562.8 psi fr := 0.24 fc.sub ksi
S :=
Cracking moment...................................
M cr = 911.8 kip ft
M cr := fr S
Check that the capacity provided, Mr.tran = 1147.2 ft kip , exceeds minimum requirements, M r.reqd = ft kip .
LRFD 5.7.3.3.2 := "OK, minimum reinforcement for transverse moment is satisfied" if M r.tran M r.reqd "NG, reinforcement for transverse moment is less than minimum" otherwise LRFD 5.7.3.3.2 =
Substructure Design
289
fsa =
0.6 fy
( dcA) 3
Crack width parameter...........................
z := 170 kip in
"moderate exposure" 170 kip z = "severe exposure" 130 in "buried structures" 100
Distance from extreme tension fiber to center of closest bar (concrete cover need not exceed 2 in.)....................................
dc = 2.564 in
dc := min hFtg ds , 2 in +
ybar dia 2
Number of bars.....................................
nybar = 8
A :=
( b ) 2 dc nybar
fsa := min
z
1
( d A) 3 c
, 0.6 fy
The neutral axis of the section must be determined to calculate the actual stress in the reinforcement. This process is iterative, so an initial assumption of the neutral axis must be made.
x := 6.0 in 1 2 b x =
2
Given
Es Ec.sub
As ds x
Substructure Design
290
Compare the calculated neutral axis xna with the initial assumption x . If the values are not equal, adjust
x = 6.0 in to equal xna = 6.0 in.
Tensile force in the reinforcing steel due to service limit state moment. .....................
Ts = kip
Ts :=
MxService1 xna ds 3
Actual stress in the reinforcing steel due to service limit state moment.......................
fs.actual = ksi
Ts fs.actual := As
The service limit state stress in the reinforcement should be greater than the actual stress due to the service limit state moment.
LRFD 5.7.3.3.4 := "OK, crack control for transverse moment" if fs.actual fsa "NG, crack control for transverse moment, provide more reinforcement" otherwise LRFD 5.7.3.3.4 =
Initial assumption for area of steel required Number of bars................................ Size of bar.......................................
nxbar := 12 xbar := "6"
Note: if bar spacing is "-1", the spacing is less than 3", and a bigger bar size should be selected. Bar area.......................................... Bar diameter.................................... Equivalent bar spacing......................
Abar = 0.440 in
2
Substructure Design
291
As := nxbar Abar
xbardia 2
Solve the quadratic equation for the area of steel required......................................... Area of steel required..............................
As.reqd = in
2 2
Given
M r = As fy ds
As.reqd := Find As
( )
2 0.85 fc.sub b
1
As fy
The area of steel provided, As = 5.28 in , should be greater than the area of steel required, As.reqd = in . If not, decrease the spacing of the reinforcement. Once As is greater than As.reqd , the proposed reinforcing is adequate for the applied moments. Moment capacity provided.....................
M r.long = 742.8 ft kip M r.long := As fy ds
2 0.85 fc.sub b
1
As fy
c :=
As fy 0.85 fc.sub 1 b
a := c 1
Effective depth from extreme compression fiber to centroid of the tensile reinforcement........................................
de =
de := ds
Substructure Design
292
The
c de
= 0.019 ratio should be less than 0.42 to satisfy maximum reinforcement requirements. c de 0.42
LRFD 5.7.3.3.1 :=
"OK, maximum reinforcement requirement for longitudinal moment is satisfied" if "NG, section is over-reinforced, see LRFD equation C5.7.3.3.1-1" otherwise
LRFD 5.7.3.3.1 = "OK, maximum reinforcement requirement for longitudinal moment is satisfied"
Minimum Reinforcement The minimum reinforcement requirements ensure the moment capacity provided is at least 1.2 times greater than the cracking moment. Modulus of rupture................................
fr = 562.8 psi
S :=
Cracking moment...................................
M cr = 1458.9 kip ft
M cr := fr S
Check that the capacity provided, Mr.long = 742.8 ft kip , exceeds minimum requirements, Mr.reqd = ft kip .
LRFD 5.7.3.3.2 := "OK, minimum reinforcement for longitudinal moment is satisfied" if M r.long M r.reqd "NG, reinforcement for longitudinal moment is less than minimum" otherwise LRFD 5.7.3.3.2 =
Substructure Design
293
0.6 fy
( dcA) 3
Crack width parameter...........................
z := 170 kip in
"moderate exposure" 170 kip z = "severe exposure" 130 in "buried structures" 100
Distance from extreme tension fiber to center of closest bar (concrete cover need not exceed 2 in.)....................................
dc = 3.503 in
xbardia 2
Number of bars......................................
nxbar = 12
A :=
( b ) 2 dc nxbar
fsa := min
1 ( d A) 3 c
, 0.6 fy
The neutral axis of the section must be determined to determine the actual stress in the reinforcement. This process is iterative, so an initial assumption of the neutral axis must be made.
x := 3.9 in 1 2 b x =
2
Given
Es Ec.sub
As ds x
Compare the calculated neutral axis xna with the initial assumption x . If the values are not equal, adjust
x = 3.9 in to equal xna = 3.9 in.
Substructure Design
294
Tensile force in the reinforcing steel due to service limit state moment.......................
Ts = kip
Ts :=
MyService1 xna ds 3
Actual stress in the reinforcing steel due to service limit state moment.......................
fs.actual = ksi
Ts fs.actual := As
The service limit state stress in the reinforcement should be greater than the actual stress due to the service limit state moment.
LRFD 5.7.3.3.4 := "OK, crack control for longitudinal moment" if fs.actual fsa "NG, crack control for longitudinal moment, provide more reinforcement" otherwise LRFD 5.7.3.3.4 =
)(
)(
spacingshrink.temp := min
100 Abar
, 18 in
The bar spacing should be less than the maximum spacing for shrinkage and temperature reinforcement
LRFD 5.7.10.8 := "OK, minimum shrinkage and temperature requirements" if barspa.st spacingshrink.temp "NG, minimum shrinkage and temperature requirements" otherwise LRFD 5.7.10.8 = "OK, minimum shrinkage and temperature requirements"
Substructure Design
295
Mass concrete provisions apply if the volume to surface area ratio exceeds 1 ft and any dimension exceeds 3 feet
SDG3.9 := "Use mass concrete provisions" if RatioVS > 1.0 ft b Ftg > 3ft hFtg > 3ft "Use regular concrete provisions" otherwise SDG3.9 = "Use mass concrete provisions"
Substructure Design
296
Distance from extreme compression fiber to centroid of tension steel (use the top of the main transverse steel or bottom of the longitudinal steel)...................................
de = 2.656 ft
Effective shear depth [LRFD 5.8.2.9]...... Using variables defined in this example,
dv = 2.39 ft
) )
x =
dv
+ 0.5 V u cot( ) Es As
b v = 4.5 ft dv = 2.39 ft
Substructure Design
297
Factor indicating ability of diagonally cracked concrete to transmit tension.. Angle of inclination for diagonal compressive stresses........................ Crack spacing parameter........................ Maximum aggregate size................... The variable sx is the lesser of dv or the maximum distance between layers of longitudinal reinforcement.............
(Note : Values of = 2 and = 45 deg cannot be assumed since footings are typically not transversely reinforced for shear.) 1.38 ag + 0.63 , 80 in
sxe = min sx
ag := 1.5 in
sx := dv
LRFD Table 5.8.3.4.2-2 presents values of and for sections without transverse reinforcement . LRFD C5.8.3.4.2 states that data given by the table may be used over a range of values. Linear interpolation may be used, but is not recommended for hand calculations.
The longitudinal strain and crack spacing parameter are calculated for the appropriate critical sections.
Substructure Design
298
dyface :=
edge
The location of the piles relative to the critical shear plane determines the amount of shear design. According to LRFD, if a portion of the pile lies inside the critical section, the pile load shall be uniformally distributed over the pile width, and the portion of the load outside the critical section shall be included in shear calculations for the critical section.
Transverseshear := "Full shear, piles are outside of the y-critical shear plane" if dyface dv "No shear, Y-critical shear plane is outside footing dimension" if dv yedge "Partial shear, piles intersect y-critical shear plane" if dyface < dv dv < yedge Transverseshear =
If the piles partially intersect the shear plane, the shear for the critical section can be linearly reduced by the following factor.
y =
y :=
VuT := y VuT
For the longitudinal strain calculations, an initial assumption for must be made.......
i := 50.9 deg VuT dv x := dv + 0.5 VuT cot i Es AsT 1.38 ag in + 0.63 , 80 in
( )
( 1000 )
Longitudinal strain..................................
x =
sxe := min sx
Substructure Design
299
Based on LRFD Table 5.8.3.4.2-2, the values of and can be approximately taken as: Angle of inclination of compression stresses
:= 50.9 deg
The nominal shear resistance for footings with no prestressing or transverse reinforcing is the minimum of the following equations................................
or
V n := min V c1 , V c2
"NG, footing depth for Y-critical section is not adequate for 1-way shear" otherwise LRFD 5.8.3.3 =
dxface :=
( LFtg bCol.eff)
2
Substructure Design
300
The location of the piles relative to the critical shear plane determines the amount of shear design.
Longitudinal shear := "Full shear, piles are outside of the x-critical shear plane" if dxface dv "No shear, X-critical shear plane is outside footing dimension" if dv xedge "Partial shear, piles intersect x-critical shear plane" if dxface < dv dv < xedge Longitudinal shear =
If the piles partially intersect the shear plane, the shear affecting the critical section can be linearly reduced by the following factor....................................................
x =
x :=
VuL := x VuL
For the longitudinal strain calculations, an initial assumption for must be made.......
i := 32.3 deg VuL dv x := dv + 0.5 VuL cot i Es AsL , 80 in
( )
( 1000)
Longitudinal strain............................
x =
sxe := min sx
1.38 ag in + 0.63
Based on LRFD Table 5.8.3.4.2-2, the values of and can be approximately taken as: Angle of inclination of compression stresses
:= 32.3 deg
Substructure Design
301
The nominal shear resistance for footings with no prestressing or transverse reinforcing is the minimum of the following equations...............................................
V n = 0.25 f'c b v dv
V n = 0.0316 f'c b v dv
V n := min V c1 , V c2
"NG, X-critical section footing depth is NO GOOD for 1-way shear" otherwise LRFD 5.8.3.3 =
Substructure Design
302
dv2 := 0.5 dv
Vupile := Q max
Nominal shear resistance for 2-way action in sections without shear reinforcement....
0.063 + Vn =
0.126 c
( fc b o dv) 0.126 fc b o dv
Ratio of long side to short side of the rectangle, which the concentrated load or reaction is transmitted
c := 1.0
V n := min 0.063 +
V n = 457.7 kip
0.126 c
LRFD 5.13.3.6.3 :=
"OK, Footing depth for 2-way pile punching shear" if V n > "NG, Footing depth for 2-way pile punching shear" otherwise
Vupile v
LRFD 5.13.3.6.3 = "OK, Footing depth for 2-way pile punching shear"
Substructure Design
303
D. Design Summary
Footing properties Transverse dimension of footing........ Longitudinal dimension of footing....... Depth of footing............................... Bottom reinforcement (transverse)
b Ftg = 12 ft LFtg = 7.5 ft hFtg = 4 ft nybar = 8 ybar = "9" ybar spa = 11.8 in nxbar = 12 xbar = "6" xbarspa = 12.4 in
Defined Units
Substructure Design
304
SUBSTRUCTURE DESIGN
Description
This document provides the criteria for the end bent live load design. Since the piles are placed directly under the beams at the end bent, no positive or negative moment due to live load is introduced in the end bent cap, therefore, the maximum live load placement will try to maximize a beam reaction or pile load.
Page
306
Contents
A. Input Variables A1. Shear: Skewed Modification Factor [LRFD 4.6.2.2.3c]
A2. Maximum Live Load Reaction at End Bent - One HL-93 Vehicle
307 B. Maximum Axial Force B1. HL-93 Vehicle Placement for Maximum Axial Load
SUBSTRUCTURE DESIGN
305
A. Input Variables
A1. Shear: Skewed Modification Factor [LRFD 4.6.2.2.3c]
Skew modification factor for shear shall be applied to the exterior beam at the obtuse corner (>90 deg) and to all beams in a multibeam bridge, whereas gv.Skew = 1.086 .
A2. Maximum Live Load Reaction at Intermediate Pier - Two HL-93 Vehicles
Since each beam is directly over each pile, live load will not contribute to any moments or shears in the bent cap. For the pile design, the live load will not include dynamic amplification since the piles are considered to be in the ground. Reaction induced by HL-93 truck load...... Reaction induced by lane load.................. Impact factor........................................ The truck reaction (including impact and skew modification factors) is applied on the deck as two wheel-line loads..............
wheelline = 35.0 kip V truck( Support) = 64.4 kip V lane( Support) = 28.2 kip IM = 1.33
wheelline :=
The lane load reaction (including skew modification factor) is applied on the deck as a distributed load over the 10 ft lane.....
kip laneload = 3.1 ft
laneload :=
The truck wheel-line load and lane load can be placed in design lanes according to one of the following patterns.
SUBSTRUCTURE DESIGN
306
Depending on the number of design lanes, a multiple presence factor (LRFD Table 3.6.1.1.2-1) is applied to the HL-93 wheel line loads and lane load.
MPF = 1.2 if Number_of_lanes = 1 1.0 if Number_of_lanes = 2 0.85 if Number_of_lanes = 3 0.65 if Number_of_lanes 4
Corresponding Beam Loads The live loads from the design lanes are transferred to the substructure through the beams. Utilizing the lever rule, the beam loads corresponding to the design lane configurations are calculated.
SUBSTRUCTURE DESIGN
307
Beam 1 2 3 4 5 6 7 8 9 10 11
Beam Loads 1 Lane 2 Lanes 0 0 27.6 51.5 104.5 111.7 27.6 87.9 0 15.1 0 0 0 0 0 0 0 0 0 0 0 0
Corresponding Axial Force Since a pile is directly under each beam, the maximum axial force in pile 3 corresponds to the reaction in beam 3.
1 Lane 2 Lanes
The results show that two design lanes govern. The following beam loads, corresponding to the governing maximum axial force, will later be used in the limit state combinations to obtain the design values for the end bent piles.
UNFACTORED LIVE LOAD (axial) AT END BENT
Beam LL Loads (kip) x y 0.0 0.0 0.0 -51.5 0.0 -111.7 0.0 -87.9 0.0 -15.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 z 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
1 2 3 4 5 6 7 8 9 10 11
Defined Units
SUBSTRUCTURE DESIGN
308
SUBSTRUCTURE DESIGN
Reference
Reference:F:\HDRDesignExamples\Ex1_PCBeam\311EndBentLLs.mcd(R)
Description
This section provides the design parameters necessary for the for the substructure end bent design. The loads calculated in this file are only from the superstructure. Substructure self-weight, wind on substructure and uniform temperature on substructure can be generated by the substructure analysis model/program chosen by the user. For this design example, Larsa 2000 was chosen as the analysis model/program (http://www.larsausa.com)
Page
310
Contents
A. General Criteria A1. Bearing Design Movement/Strain A2. End Bent Dead Load Summary A3. End Bent Live Load Summary
312
B. Lateral Load Analysis B1. Center of Movement B2. Braking Force: BR [LRFD 3.6.4] B3. Temperature, Creep and Shrinkage Forces B4. Wind Pressure on Structure: WS B5. Wind Pressure on Vehicles [LRFD 3.8.1.3]
322
C. Design Limit States C1. Strength I Limit State C2. Strength III Limit State C3. Service I Limit State
Substructure Design
309
A. General Criteria
A1. Bearing Design Movement/Strain
Strain due to temperature, creep and shrinkage...............................................
CST = 0.00047 (Note : See Sect. 2.10.B4 - Bearing Design Movement/Strain)
1 2 3 4 5 6 7 8 9 10 11
1 2 3 4 5 6 7 8 9 10 11
Substructure Design
310
Substructure Design
311
Since the number of beams is greater than 5 and the angles are within LRFD requirements, the bridge can be analyzed as a straight structure and therefore, centrifigal force effects are not necessary.
The multiple presence factor (LRFD Table 3.6.1.1.2-1) should be taken into account..
MPF = 0.85
MPF :=
Substructure Design
312
Braking force as 5% of axle weight for design truck / tandem and lane.................
BRForce.2 = 16.5 kip
The same bearing pads are provided at the pier and end bent to distribute the braking forces. The braking force transferred to the pier or end bents is a function of the bearing pad and pier column stiffnesses. For this example, (1) the pier column stiffnesses are ignored, (2) the deck is continuous over pier 2 and expansion joints are provided only at the end bents. Braking force at End Bent.......................
BREndbent = BRForce KEndbent
where.............................................
KEndbent =
N pads.endbent Kpad
(Npads.pier + N pads.endbent)Kpad
Simplifying and using variables defined in this example, pier stiffness can be calculated as.......
KEndbent = 0.25 N beams KEndbent := ( 1 + 2 + 1 ) N beams BREndbent := BRForce KEndbent
Since the bridge superstructure is very stiff in the longitudinal direction, the braking forces are assumed to be equally distributed to the beams under the respective roadway.
beams := 6 BREndbent beams
BREndbent :=
Substructure Design
313
Adjustments for Skew The braking force is transferred to the pier by the bearing pads. The braking forces need to be resolved along the axis of the bearing pads for design of the pier substructure. Braking force perpendicular (z-direction) to the skew...............................................
BRz.Endbent = 1.7 kip BRz.Endbent := BREndbent cos( Skew)
Adjustments for Braking Force Loads Applied 6' above Deck The longitudinal moment induced by braking forces over a pier is resisted by the moment arm. Conservatively, assume the braking occurs over one span only, then the result is an uplift reaction on the downstation end bent or pier and a downward reaction at the upstation end bent or pier. In this example, the braking is assumed to occur in span 1 and the eccentricity of the downward load with the bearing and centerline of pier eccentricities is ignored.
M arm := 6ft + h
BRy.Endbent :=
Only the downward component of this force is considered. Typically, the vertical forces (uplift) are small and can be ignored.
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1 2 3 4 5 6 7 8 9 10 11
Shear force transferred through each bearing pad due to creep, shrinkage, and temperature...........................................
CSTEndbent = 10.50 kip
CSTEndbent :=
This force needs to be resolved along the direction of the skew Shear force perpendicular (z-direction) to the end bent per beam.............................
CSTz.Endbent = 9.09 kip CSTz.Endbent := CSTEndbent cos( Skew)
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Summary of beam reactions at the end bent due to creep, shrinkage, and temperature
CREEP, SHRINKAGE, TEMPERATURE FORCES AT END BENT
Beam CR, SH, TU Loads (kip) x y z -5.3 0.0 9.1 -5.3 0.0 9.1 -5.3 0.0 9.1 -5.3 0.0 9.1 -5.3 0.0 9.1 -5.3 0.0 9.1 -5.3 0.0 9.1 -5.3 0.0 9.1 -5.3 0.0 9.1 -5.3 0.0 9.1 -5.3 0.0 9.1
1 2 3 4 5 6 7 8 9 10 11
0 15 Windskew := 30 45 60
.000 .006
The wind pressures in LRFD should be increased by 20% for bridges located in Palm Beach, Broward, Dade, and Monroe counties (LRFD 2.4.1). For bridges over 75 feet high or with unusual structural features, the wind pressures must be submitted to FDOT for approval. This example assumes a South Florida location, so the 20% factor applies...........
z
0.000 0.007
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Superstructure Height.............................
hSuper := h + 2.1667 ft
The exposed superstructure area influences the wind forces that are transferred to the supporting substructure. Tributary areas are used to determine the exposed superstructure area. Exposed superstructure area at end bent...
ASuper = 333.8 ft
2
ASuper :=
Lspan 2
hSuper
z
0.0 2.4
A conservative approach is taken to minimize the analysis required. The maximum transverse and longitudinal forces are used in the following calculations.
FWS.x := WS Super.Endbent 0, 0
FWS.z := WS Super.Endbent 4, 1
The forces due to wind need to be resolved along the direction of the skew. Force perpendicular (z-direction) to the end bent................................................
WS z.Endbent = 16.6 kip WS z.Endbent := FWS.z cos( Skew) FWS.x sin( Skew)
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The force due to wind acts on the full superstructure. This force needs to be resolved into the reactions in each beam. The following table summarizes the beam reactions due to wind.
WIND ON STRUCTURE FORCES AT END BENT
WS Loads (kip) x y 1.2 0.0 1.2 0.0 1.2 0.0 1.2 0.0 1.2 0.0 1.2 0.0 1.2 0.0 1.2 0.0 1.2 0.0 1.2 0.0 1.2 0.0
Beam
1 2 3 4 5 6 7 8 9 10 11
z 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Loads from Substructure [LRFD 3.8.1.2.3] Wind pressure applied directly to the substructure..........................................
The wind pressures in LRFD should be increased by 20% for bridges located in Palm Beach, Broward, Dade, and Monroe counties [LRFD 2.4.1]. This example assumes a South Florida location, so the 20% factor applies...........
WindFDOT = 0.048 ksf
)(
)(
The end bents are usually shielded from wind by a MSE wall or an embankment fill, so wind on the end bent substructure is ignored.
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B5. Wind Pressure on Vehicles [LRFD 3.8.1.3] 0 15 Skewwind := 30 45 60 .100 .088 WindLRFD := .082 .066 .034 kip .024 ft .032 .038
0 .012
The LRFD specifies that wind load should be applied to vehicles on the bridge..........
The wind pressures in LRFD should be increased by 20% for bridges located in Palm Beach, Broward, Dade, and Monroe counties (LRFD 2.4.1). This example assumes a South Florida location, so the 20% factor applies...........
WindFDOT := 1.20 WindLRFD
z
0.000 0.014
Z2 := Z1 2.1667 ft + 6ft
The wind forces on vehicles are transmitted to the end bent using tributary lengths.......
LEndbent = 45 ft
LEndbent :=
Lspan 2
z
0.0 0.6
A conservative approach is taken to minimize the analysis required. The maximum transverse and longitudinal forces are used in the following calculations.
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FWL.x := WLSuper.Endbent 0, 0
FWL.z := WLSuper.Endbent 4, 1
The forces due to wind need to be resolved along the direction of the skew. Force perpendicular (z-direction) to the endbent.................................................
WLz.Endbent = 4.48 kip
WLz.Beam :=
WLz.Endbent N beams
WLx.Beam :=
WLx.Endbent N beams
Longitudinal Adjustments for Wind on Vehicles The longitudinal moment is resisted by the moment arm.
M arm = 11.250 ft
(Marm = h + 6 ft)
WLy.Endbent :=
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Transverse Adjustments for Wind on Vehicles Using the principles of the lever rule for transverse distribution of live load on beams, the wind on live can be distributed similarly. It assumes that the wind acting on the live load will cause the vehicle to tilt over. Using the lever rule, the tilting effect of the vehicle is resisted by up and down reactions on the beams assuming the deck to act as a simple span between beams. Conservatively, assume all beams that can see live load can develop this load since the placement of the vehicle(s) and number of vehicles within the deck is constantly changing.
WLy.Endbent :=
Since this load can occur at any beam location, apply this load to all beams
WIND ON LIVE LOAD FORCES AT END BENT
Beam WL Loads (kip) x y 0.3 0.0 0.3 5.1 0.3 -5.1 0.3 0.0 0.3 0.0 0.3 0.0 0.3 0.0 0.3 0.0 0.3 0.0 0.3 0.0 0.3 0.0 z 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
1 2 3 4 5 6 7 8 9 10 11
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temperatureincrease = temperaturefall = 25 F
For instance, in LEAP's RCPier, two load cases would be required for temperature with a positive and negative strain being inputed, equal to: t ( 25 F) = 0.00015
Note that in our model, the loads applied at the top of the cap from the beams are applied to rigid links that transfer the lateral loads as a lateral load and moment at the centroid of the end bent cap. This is consistent with substructure design programs like LEAP's RCPier. For the end bent, assuming the cap to be supported on pin supports at every pile location is an acceptable modeling decision.
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WS: Wind on the substructure should be applied directly to the analysis model. For the end bent surrounded by MSE wall, the wind loads on substructure are non-existant since the substructure can be considered shielded by the wall. All applied loads in the substructure analysis model should be multiplied by the appropriate load factor values and combined with the limit state loads calculated in this file for the final results.
Strength I Limit State Beam Loads (kip) Beam # X Y 1 -4.3 -123.2 2 -4.3 -206.6 3 -4.3 -311.9 4 -4.3 -270.3 5 -4.3 -142.9 6 -4.3 -116.0 7 -2.6 -116.0 8 -2.6 -116.0 9 -2.6 -116.0 10 -2.6 -116.0 11 -2.6 -122.8
Z 7.4 7.4 7.4 7.4 7.4 4.5 4.5 4.5 4.5 4.5 4.5
Z 6.7 6.7 6.7 6.7 6.7 6.7 6.7 6.7 6.7 6.7 6.7
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Strength V Limit State Loads (kip) Beam # X Y 1 -3.1 -123.1 2 -3.1 -180.7 3 -3.1 -272.3 4 -3.1 -235.0 5 -3.1 -136.7 6 -3.1 -116.0 7 -1.8 -116.0 8 -1.8 -116.0 9 -1.8 -116.0 10 -1.8 -116.0 11 -1.8 -122.8
Z 7.8 7.8 7.8 7.8 7.8 5.6 5.6 5.6 5.6 5.6 5.6
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From the results of the analysis, the governing moments for the design of the end bent cap and the corresponding service moments were as follows:
M Strength1.Negative := 32.9 ft kip M Strength1.Positive := 10.3 ft kip M Service1.Negative := 28.9 ft kip M Service1.Positive := 8.4 ft kip
The maximum pile reaction was pile #3, the governing loads were as follows:
PStrength1 := 336.2 kip PService1 := 228.4 kip
For purposes of this design example, these values are given for references purposes. The method of obtaining the design values has been shown and the user will then utilize design equations and methodologies similar to Section 3.4 Pier Cap Design to design the end bent cap. For the piles, the approach is similar to Section 3.9 Pier Pile Vertical Load design. There are no moments transfered from the end bent cap to the piles since for a 1 foot embedment of the pile into the cap, the connection is considered to be a pin connection.
Defined Units
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325
SUBSTRUCTURE DESIGN
Reference
Description
The actual design of the end bent cap for the governing moments and shears has not been performed in this design example. For a similar design approach, refer to Section 3.4 Pier Cap Design.
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SUBSTRUCTURE DESIGN
Reference
Description
The actual design of the end bent piles for the vertical loads has not been performed in this design example. For a similar design approach, refer to Section 3.9 Pier Pile Vertical Load Design.
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SUBSTRUCTURE DESIGN
Reference
Reference:F:\HDRDesignExamples\Ex1_PCBeam\312EndBentLds.mcd(R)
Description
This section provides the design for the end bent backwall.
Page
329
Contents
A. General Criteria A1. End Bent Geometry A2. Soil Parameters
331
B. Back wall design B1. Tie-strap design B2. Back wall design
343
Substructure Design
328
A. General Criteria
A1. End Bent Design Parameters
Depth of end bent cap................................. Width of end bent cap................................. Length of end bent cap................................ Height of back wall..................................... Backwall design width................................. Thickness of back wall................................ Approach slab thickness.............................. Approach slab length................................... Concrete cover........................................... Resistance Factor for flexure and tension...... Resistance Factor for shear and torsion......... Load factor for EH and ES (LRFD 3.4.1)...... Load factor for dead load............................
hEB = 2.5 ft b EB = 3.5 ft LEB = 101.614 ft hBW = 5 ft LBW = 1 ft t BW = 1 ft t ApprSlab = 13.5 in LApprSlab = 34.75 ft cover sub = 3 in = 0.9 v = 0.9 p := 1.5 DC := 1.25
sin sin( )
2
sin + ' f
)
2
where
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329
Unit weight of soil angle of the end bent back face of the wall to the horizontal effective angle of internal friction as per LRFD Table 3.11.5.3-1 friction angle between fill and wall given by LRFD Table 3.11.5.3-1 angle of fill to the horizontal
(Note : based on concrete on clean fine to medium sand)
therefore
and
ka :=
sin( ) sin( )
2
sin + ' f
)
2
ka = 0.371
The horizontal earth pressure due to live load, p , [LRFD 3.11.6.4] may be approximated as follows:
p = k soil heq soil = 115 pcf k := ka heq := 4.0 ft
where
Unit weight of soil Coefficient of lateral earth pressure equivalent height of soil for vehicular loading, LRFD Table 3.11.6.4-1 or 3.11.6.4-2
therefore
p := k soil heq p = 0.171 ksf
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330
Calculate moment at top of pile due to earth pressure per foot of backwall
Fearth := ka soil hBW + hEB 2 hBW + hEB 3 Pileembed
Lateral force....................................
Fearth = 1.20 ft yearth = 1.50 ft kip
yearth :=
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331
Calculate moment at top of pile due to live load surcharge per foot of backwall Lateral force....................................
Fsurcharge = 1.28 ft ysurcharge = 2.75 ft kip Fsurcharge := p hBW + hEB ysurcharge := hBW + hEB 2 Pileembed
Calculate moment at top of pile due to approach slab per foot of backwall Vertical force...................................
kip PAS = 1.95 ft PAS := conc
t ApprSlab LApprSlab 3
eAS :=
tBW b EB 2
M AS := PAS eAS
Calculate moment at top of pile due to back wall per foot of backwall Vertical force...................................
PBW = 0.75 ft eBW = 1.25 ft kip PBW := conc hBW tBW
eBW := eAS
M BW := PBW eBW
Calculate moment at top of pile due to end bent cap per foot of backwall Vertical force...................................
PCap = 1.31 ft eCap = 0.00 ft kip PCap := conc hEB b EB
eCap := 0 ft
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332
Calculate moment at top of pile due to maximum Strength I limit state reaction (pile #3) per foot of backwall. To get an equivalent load per foot of backwall, the beam reaction is divided by the beam spacing. Strength Vertical force...................................
kip PStr1 = 38.99 ft 1 PStr1 := 311.9 kip BeamSpacing
ePy :=
b EB 2
tBW K
Lateral force...................................
kip FStr1 = 0.93 ft
Strength I Limit State Beam Loads (kip) Beam # X Y 1 -4.3 -123.2 2 -4.3 -206.6 3 -4.3 -311.9 4 -4.3 -270.3 5 -4.3 -142.9 6 -4.3 -116.0 7 -2.6 -116.0 8 -2.6 -116.0 9 -2.6 -116.0 10 -2.6 -116.0 11 -2.6 -122.8
Z 7.4 7.4 7.4 7.4 7.4 4.5 4.5 4.5 4.5 4.5 4.5
Lateral force...................................
kip FSrv1 = 1.45 ft
Service I Limit State Beam Loads (kip) Beam # X Y Z 1 -5.5 -97.4 11.6 2 -5.5 -138.5 11.6 3 -5.5 -208.9 11.6 4 -5.5 -180.0 11.6 5 -5.5 -107.2 11.6 6 -5.5 -91.9 10.0 7 -4.5 -91.9 10.0 8 -4.5 -91.9 10.0 9 -4.5 -91.9 10.0 10 -4.5 -91.9 10.0 11 -4.5 -97.2 10.0
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333
Resisting Moments
(Note : Jacking loads which can cause a resultant moment MA in the opposite direction were not considered in this design example)
Calculate the Strength I values per foot of backwall and eccentricity to optimize the force in the strap: Moment.................................................
M strength1 = 11.9 kip ft ft M strength1 := M P.Str1 + MF.Str1 + 1.25 MAS + M BW + MCap ... + 1.50 M earth + M surcharge
Force....................................................
Fstrength1 = 4.6 ft kip
Eccentricity...........................................
ystr1 = 2.57 ft
Calculate the Service I values per foot of backwall and eccentricity to optimize the force in the strap: Moment.................................................
M service1 = 8.9 kip ft ft M service1 := MP.Srv1 + MF.Srv1 + 1.00 M AS + MBW + MCap ... + 1.00 Mearth + Msurcharge
Force....................................................
Fservice1 = 3.9 ft kip
Eccentricity...........................................
ysrv1 = 2.28 ft
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Calculate Design Forces for Tie-Straps per foot of back wall for moment requirement Note: For the tie strap, only 1 strap is assumed in the calculations. The geotechnical engineer should be consulted to determine the length of the strap required. If additional straps are required, place the resultant of the straps about the current design location. Distance between tie-strap and top of pile.................................................
ystrap = 2.5 ft ystrap := 2.5 ft (Note : Options ystr1 2.572 = ft This ysrv1 2.277 dimension is from top of pile)
Fr strapM :=
FstrapM :=
Calculate Design Forces for Tie-Straps per foot of back wall for lateral load requirement Factored design force for tie-strap......
Fr strapF = 4.64 kip ft FstrapF := Fservice1 Fr strapF := Fstrength1
Governing design forces for Tie-Straps Factored design force for tie-strap......
Fr strap = 4.78 kip ft Fstrap := max FstrapM , FstrapF Fr strap := max Fr strapM , Fr strapF
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335
Passive Earth Pressure For purposes of this design example, this condition will assume that if the lateral forces are applied in the direction towards the back wall, the passive earth resistance will be activated. To minimize calculations, it is assumed that the passive resistance mobilized will be equal to the lateral applied loads. With this assumption, the moment for the back wall design can be calculated by taking the applied lateral loads at the location of the resultant passive force and multiplying by the arm to the design moment location of the back wall. The engineer should use judgement in figuring out the way in which these loads can be resisted. The approach slab can offer some resistance as well as the piles. Conservatively are assumed to be resisted only by the soil behind the wall.
2 yBpassive := h + hBW hEB 3 EB
(Note : Active earth pressure and surcharge loads are not included since they are not reversible).
Check to see if there is sufficient force in the passive pressure: Passive pressure.............................. where the coefficient of lateral earth pressure......................
p p = kp soil z + 2 c kp kp := 6 (Note : LRFD Figure 3.11.5.4-1 for = 90 deg and angle of internal friction = 29 deg.)
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336
Fpassive :=
1 p z 2 p
1 Fr passive := p 2 p p z
where p = 1.5
By inspection, the assumption that the soil has sufficient capacity in passive earth pressure is valid since the factored resistance, Fr passive = 29.1 , is greater than the factored design force, FStr1 = 0.9 . ft ft Similarly, the service resistance, Fpassive = 19.4 . Therefore, assumption is valid.
kip ft kip
kip ft
Service...........................................
M BW = 3.9 ft kip
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337
Factored resistance
M r = Mn M r = As fy ds
2 0.85 fc.sub b
1
As fy
where
M r := MrBW b := LBW
Initial assumption for area of steel required Size of bar.......................... Proposed bar spacing...........
bar := "5" spacing := 12 in Abar = 0.310 in dia = 0.625 in
2
(Note : #5 @ 12" spacing reinforcement requirement is governed by minimum steel and not moment capacity.)
Bar area.............................. Bar diameter........................ Area of steel provided per foot of back wall
As = 0.31 in
2
2 0.85 fc.sub b
1
As fy
( )
The area of steel provided, As = 0.31 in , should be greater than the area of steel required, As.reqd = 0.16 in . If not, decrease the spacing of the reinforcement. Once As is greater than As.reqd , the proposed reinforcing is adequate for the design moments.
M r.prov := As fy ds
2 0.85 fc.sub b
1
As fy
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338
Crack Control by Distribution Reinforcement [LRFD 5.7.3.4] Concrete is subjected to cracking. Limiting the width of expected cracks under service conditions increases the longevity of the structure. Potential cracks can be minimized through proper placement of the reinforcement. The check for crack control requires that the actual stress in the reinforcement should not exceed the service limit state stress (LRFD 5.7.3.4). The stress equations emphasize bar spacing rather than crack widths. Stress in the mild steel reinforcement at the service limit state
fsa = z
1
0.6 fy
( dcA) 3
Crack width parameter............................
"moderate exposure" 170 kip z = "severe exposure" 130 in "buried structures" 100
Environmentsuper = "Slightly" aggressive environment
The environmental classifications for Florida designs do not match the classifications to select the crack width parameter. For this example, a "Slightly" or "Moderately" aggressive environment corresponds to "moderate exposure" and an "Extremely" aggressive environment corresponds to "severe exposure"............ Distance from extreme tension fiber to center of closest bar (concrete cover need not exceed 2 in.).............................
dc = 2.313 in
z := 170
kip in
b nbar := spacing
A :=
( b ) 2 dc nbar
)
z
fsa := min
1 ( d A) 3 c
, 0.6 fy
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339
The neutral axis of the section must be determined to determine the actual stress in the reinforcement. This process is iterative, so an initial assumption of the neutral axis must be made.
x := 1.5 in Given 1 2 b x =
2
Es Ec.sub
As ds x
Compare the calculated neutral axis xna with the initial assumption x . If the values are not equal, adjust
x = 1.5 in to equal xna = 1.5 in.
Tensile force in the reinforcing steel due to service limit state moment...................
Ts = 6.574 kip
Ts :=
MBW xna ds 3
Actual stress in the reinforcing steel due to service limit state moment...................
fs.actual = 21.2 ksi
Ts fs.actual := As
The service limit state stress in the reinforcement should be greater than the actual stress due to the service limit state moment.
LRFD 5.7.3.3.4 := "OK, crack control is satisfied" if fs.actual fsa "NG, increase the reinforcement provided" otherwise LRFD 5.7.3.3.4 = "OK, crack control is satisfied"
Maximum Reinforcement The maximum reinforcement requirements ensure the section has sufficient ductility and is not overreinforced. Area of steel provided
As = 0.31 in
2
1 := max0.85 0.05
c :=
As fy 0.85 fc.sub 1 b
Effective depth from extreme compression fiber to centroid of the tensile reinforcement
de = Aps fps dp + As fy ds Aps fps + As fy
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340
de := ds
The
= 0.056 ratio should be less than 0.42 to satisfy maximum reinforcement requirements.
LRFD 5.7.3.3.1 :=
c de
0.42
"NG, section is over-reinforced, see LRFD equation C5.7.3.3.1-1" otherwise LRFD 5.7.3.3.1 = "OK, maximum reinforcement requirements are satisfied"
Minimum Reinforcement The minimum reinforcement requirements ensure the moment capacity provided is at least 1.2 times greater than the cracking moment.
fr := 0.24 fc.sub ksi
Modulus of Rupture................................
fr = 562.8 psi
Section modulus.....................................
S = 288.0 in
3
S :=
b t BW 6
Cracking moment...................................
M cr = 13.5 kip ft
M cr := fr S
Check that the capacity provided, Mr.prov = 10.5 ft kip , exceeds minimum requirements, M r.reqd = 6.4 ft kip .
LRFD 5.7.3.3.2 := "OK, minimum reinforcement for moment is satisfied" if M r.prov Mr.reqd "NG, reinforcement for moment is less than minimum" otherwise LRFD 5.7.3.3.2 = "OK, minimum reinforcement for moment is satisfied"
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341
Shrinkage and Temperature Reinforcement [LRFD 5.10.8.2] Size of bar ( "4" "5" "6" "7" ) Shrinkage reinforcement provided............
barst := "5" barspa.st := 12 in
2
Ag := tBW LBW
AST :=
0.11 ksi Ag fy
spacingST.reqd := min
b
AST Abar
, 3 tBW , 18 in
The bar spacing should be less than the maximum spacing for shrinkage and temperature reinforcement
LRFD 5.7.10.8 := "OK, minimum shrinkage and temperature requirements" if barspa.st spacingST.reqd "NG, minimum shrinkage and temperature requirements" otherwise LRFD 5.7.10.8 = "OK, minimum shrinkage and temperature requirements"
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Tie-straps Location of strap from bottom of back wall......... Factored design force................ Service design force.................
yBstrap = 1 ft kip ft
Fr strap = 4.78
Defined Units
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