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Application - Zhengzhou Anji Plastic Machinery Manufactory

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Sc reen Changer Melt Pump

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Tel:+86-371-69508568 Fax: +86-371-65654731 E-mail: sales@anjiplast.com Website: www.meltfilter.com Add: Luzhai, North Qudong Road, Zhengzhou City, Henan Province, China

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Sc reen Changers and Melt Filters for Polyme Extrusion Applic ations

Anji Plastic Machinery Manufactory offers continuous,automatic screen changers and melt filters that are used in every segment of plastics processing including: blown film, blow molding, sheet and film extrusion, filaments & fibers, pipe and profile, pelletizing, nonwovens. Anji screen changers and melt filters are designed to be used with all families of thermoplastics, including Polyethylene (LDPE, LLDPE and HDPE) Polystyrene (PS, HIPS), Polycarbonate, ABS, Acrylic, Flexible PVC, Nylon (PA 6, PA 66, PA 11) and Polyesters, as well as a wide range of engineering resins. Below are some examples of the benefits derived from the use of Anji screen changers and melt filters in various extrusion applications.

Foam In foam sheet manufacturing due to special production conditions the filtration system, besides guaranteeing a reliable removal of solid and soft particles, must fulfill many additional requirements. Permanent pressure-consistency is very important to create a uniform and homogeneous cell structure and to avoid melt expansion during screen changes.

With rich experience in melt filtration system, Anji New Single-plate Continuous Screen Changer with 2 working Positions and Continuous Screen Changer with 4 plates Circulation are suitable to foam production line. The advantage is as follows;

Steady incremental rate of screen travel eliminates head pressure and melt pressure fluctuations due to screen clogging. As a result, the

gauge is maintained within very close tolerances. Formation of die lines is eliminated. Anji screen changers will not leak polyme , even over many years of continuous operation.

Blow Film In blown film manufacturing, besides the reliable removal of solid and soft particles in the melt, process-constant production even during screen changes or during the use of reclaim is particularly important. Moreover, the filtration system must exclude the possibility of leakage.

When the bubble is lost in a blown film line due to a screen pack change on a conventional screen changer, a considerable amount of time and material is lost. The screen moves imperceptibly slowly and continuously so as not to disturb the polymer flow, and the continuous motion of the screen automatically adjusts to correspond to the rate at which the screen is clogging.

SHEET & FILM: NO PROCESS DISRUPT IONS In sheet manufacture, in addition to the removal of solid in homogeneities, filtration must ensure permanent process and product consistency. Also, material costs can be reduced by using recycled material.

For the production of film, a reliable removal of solid and gel-like particles and a fully-automatic filtration system, which operates pressureconstantly and without process interruptions, is very important. To avoid thermal damage or degraded material, the dwell time of the melt as well as the dirt cake in the filtration system must be kept very short.

For this, Anji Plastic Machinery Manufactory offer tailor-made solutions and make cost reductions and top qualities possible.

PIPE & PROFILE: CONSIST ENT W ALL T HICKNESS With of the elimination of melt temperature and melt pressure variations caused by clogged screens, process parameters are kept within

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extremely tight tolerances. As a result, consistent wall thickness is maintained throughout months of non-stop operation.

FILAMENT & FIBERS In the manufacturing of fiber/ filament a high process consistency regarding pressure and temperature is an essential prerequisite for an efficient production. Minimization of the melt dwell time in the filtration system is very important. High throughput rates make a fully-automatic mode of operation of the filtration system without any influence on the process necessary.

When processing low denier fibers/ filaments, or very narrow diameter monofilaments, maintaining gauge accuracy is critical. In a Anji screen changer, this is achieved via the precisely controlled, incremental rate of screen advancement. The extruder head pressure and melt flow rates remain uniform during long, uninterrupted production runs.

Nonwov ens In nonwovens manufacture it is necessary to achieve a uniform spinning quality across all spin packs. Therefore, any in homogeneities must be removed before they enter the spinning beam. Moreover, process consistency regarding pressure and temperature is the basic prerequisite for an efficient production. Anji Double-piston continuous screen changer is widely used on spunbond and melt-blown nonwovens production lines.

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