Professional Documents
Culture Documents
L sas ' _; *
WAR DEPARTMENT
MAINTENANCE MANUAL
PARTS CATALOG
LUBRICATOR,TRAILER MOUNTED
STEWART-WARNER CORPORATION
May 7,1943
TM5-9028
WAR DEPARTMENT
G. C. MARSHALL
Chief of Staff
Official:
J. A. ULIO
Major General
TM5-902
MODEL 2430
WAR DEPARTMENT
PURCHASE
ORDER No.
SERIAL NUMBERS
C-1751
C-3728
57485
739761
58752
59251
NAME
Adapters
Gasoline Engine
MANUFACTURER
Alemite
Alemite
Alemite
Alemite
Milwaukee, Wisconsin
Quincy, Illinois
,1*
station in one compact heavy duty unit. It is skid mounted and com-
truck.
for operating lubricant pumps, inflating tires, air jet cleaning, etc.
purpose chassis lubricant, gear lubricant, and motor oil from large
gear cases. Accessory hand operated guns are supplied for handling
Air operated oil spray, force-feed oil can, lubrication adapters, wheel
trouble lights, tools and spare parts are also included with the Model
2430 Unit.
if
II<
M5745G5
ALPHABETIC INDEX
Section Pages
I. OPERATOR'S MANUAL 1 to 40
Air Regulator 7
Compressor (Air)
Lubrication 13, 17
Engine
How to Stop 10
Lubrication 10 to 13,17
How to Use' 5 to 10
Lubricant Dispensing 7 to 10
Mounting Instructions 4
Pumps (Lubricant)
How to Use 7 to 10
Lubrication 13,14
Reels . 7,14
Section Pages
Service Adjustments 14 to 17
Bearings 68, 69
Crankshaft 68, 69
Diaphragms 67
Pistons 67, 68
Valves 62 to 66
Carburetor >... 43 to 46
Bearings 60
Camshaft 60
Connecting Rod 59
Crankshaft 59,60
Governor 60
Piston 59
Timing 62
Valves .' 57
Magneto 46 to 55
-*
Section Pages
Adapters 140,141
Carburetor 112
Fluid-Bal 147
Magneto H1
Meters 135,136,137
Nozzles 140 .
Reel 138
TM5-9028
OPERATOR'S MANUAL
I. Operator's Manual
INDEX
Section Pages
B. Mounting Instructions 4
1. Engine .' 10 to 13
2. Compressor 13
4. Reels 14
G. Service Adjustments 14 to 17
1. Engine 14, 1S
2. Compressor 16,17
- 1. Engine 18,19, 20
2. Compressor 20,21
5. Swivels 23,24
Magazine) 27 to 29
CM
OPERATOR'S MANUAL
A.
GENERAL DESCRIPTION
95" long. Net weight 1850 pounds. This lubrication unit is comprised of the
Low pressure.
pressure.
in cold weather.
tors, etc.
cases.
tings.
Figure 4
etc.
cants.
OPERATOR'S MANUAL
B.
MOUNTING INSTRUCTIONS
mounting in U. S. Government
unit.
vibration.
C.
Figure 5
Figure 6
OPERATOR'S MANUAL
contain.
D.
WEATHER OPERATION
Fpages 10 to 14).
Figure 8
E.
EQUIPMENT
Figure 7
Figure 9
OPERATOR'S MANUAL
Figure 10
engine starts.)
Figure 11
Closing Choke
Figure 12
should be repeated.
warm weather.
ure 13).
Figure 13
ery Hose
Figure 15
Figure 14
Figure 16
e. TO FILL TRANSMIS-
OPERATOR'S MANUAL
Figure 17
pressed.
Figure 18
d. TO DISPENSE MOTOR
Figure 19
e. TO APPLY "GENERAL
Figure 20
Hydraulic Fitting
WASTE of lubricant.
Figure 21
Figure 22
OPERATOR'S MANUAL
Figure 23
f. TO INFLATE TIRES,
Figure 24
Inflating Tire
Compressor Unit
fuel tank.
F.
LUBRICATION OF MAIN
POWER EQUIPMENT
I. Engine
Figure 25
10
OPERATOR'S MANUAL
Lubrication (continued)
Figure 26
below 40.
25.)
oughly dry.
Figure 28
Figure 27
Figure 29
II
OPERATOR'S MANUAL
Lubrication (continued)
proceed as follows:
from magneto.
Figure 30
is upright.
Figure 31
Figure 32
12
OPERATOR'S MANUAL
Lubrication (continued)
leathers.
Figure 33
Figure 32).
2. Compressor
Figure 34
pressor flywheel.
Figure 35
3. Lubricant Pumps
13
OPERATOR'S MANUAL
Lubrication (continued)
Figure 36
4. Reefs
G.
SERVICE ADJUSTMENTS
I. Engine
service.
as follows:
this purpose.
Figure 37
Figure 38
14
OPERATOR'S MANUAL
Figure 39
bowl.
Figure 40
heating.
cally.
compressor bearings.
Figure 41
OPERATOR'S MANUAL
2. Compressor
Figure 42
Figure 43
follows:
Figure 45).
of the compressor.
oughly dry.
Figure 44
(after cleaning)
outer cap.
16
OPERATOR'S MANUAL
wrench.
H.
AIR FILTER
INTER.
COOLER
Figure 45
1. Fill engine fuel tank with gasoline having octane rating of at least 67. Be sure
2. Check oil level in crankcase of both engine and compressor. Add oil if necessary.
3. Refill reservoir oiler in main air line to pumps with S.A.E. 10 oil (See Figure 36).
4. Check lubricant level in three tank compartments. Refill if necessary. Use CLEAN
1. Drain and refill engine crankcase with fresh oil up to level of filler hole (oftener
under extremely dusty conditions). Approximately 1J/a quarts required. Use S.A.E.
30 oil for temperatures above 40 F.; below 40" F. use S.A.E. 10 (See Figure 26).
2. Clean and refill engine air cleaner with S.A.E. 10 oil to indicated oil level (oftener
3. Examine compressor air intake filter. If dirty, disassemble and clean (See Figure
44).
4. Clean breather opening ("B" Figure 45) of compressor crankcase to make sure
6. Drain moisture from air receiver by opening drain valve (See Figure 43).
7. Check receiver for air leakage by closing receiver outlet valve and observing
pressure gauge.
8. Oil Schrader Air Chuck Gauge at indicator-bar channel, at the trigger, and in the
1. Fill magneto oiler to overflowing with S.A.E. 10 oil (See Figure 29).
1. Drain and refill compressor crankcase with fresh oil (oftener under extremely
use S.A.E. 10; below 0 F. dilute S.A.E. 10 oil with 20% kerosene (See Figure 35).
2. Remove and clean fuel filter and sediment bowl (See Figure 40).
1. Re-lubricate magneto cam oil pad with S.A.E. 90 gear lubricant (See Figure 31).
2. Clean and adjust breaker points to .015" gap (fully opened). (See page 14.)
17
OPERATOR'S MANUAL
EQUIPMENT
I. Engine
starting:
Figure 46
Figure 47
18
OPERATOR'S MANUAL
ing serviced:
Figure 48
plunger.
hexagon screw.
AUTOMATIC
THROTTLING
DEVICE
OPERATOR'S MANUAL
position is obtained.
Figure 50
Figure 51
be caused by
CLEAN.
cooled.
2. Air Compressor
a. What to do if compressor
is inefficient:
20
15).
Page 16).
b. What to do if compressor
unload properly.
Figure 52
VD Pilot Unloader
Figure 53
VD Pilot Unloader
3. Lubricant Pumps
a. What to do if lubricant
21
OPERATOR'S MANUAL
Figure 54
bricant tank.)
Coupling
fitting.
Figure 55
vise or wrench.
replace if necessary.
\. /
Figure 56
22
OPERATOR'S MANUAL
lubricant.
Figure 57
cant delivered.
Figure 58
Figure 59
Adjusting Lever
d. // no lubricant is delivered
5. Swivels
a. What to do if lubricant
(continued)
Figure 60
a small screwdriver.
J.
LUBRICANT GUN
1. Description
2. Lubrication
Figure 61
Figure 62
24
OPERATOR'S MANUAL
Figure 63
Figure 65
Figure 64
Figure 66
Detaching Cylinder
25
OPERATOR'S MANUAL
end of cylinder.
LUBRICANT.
Figure 67
ure 65).
Figure 64).
4. How to Use
of pressure fittings.)
Figure 68
to 6060 Gun
chamber of gun.
eration.
used.
2. Lubrication
Figure 69
pulled.
drawer.
K.
ONE-POUND LUBRICANT
Page 24).
I. Description
Figure 70
Figure 71
end of cylinder.
LUBRICANT.
OPERATOR'S MANUAL
Figure 72
c. Reattach cylinder to
gun
gun
Figure 73
4. How to Use
Figure 74
of pressure fittings.)
Figure 75
to Gun Outlet
Figure 76
28
OPERATOR'S MANUAL
air motor.
Figure 77
Figure 78
Figure 79
L.
LEVER GUNS
1. Description
at low pressure.
Figure 80
required.)
bricant.
of gun.
3. How to Use
to be serviced.
types of fittings.
or gear case.
OPERATOR'S MANUAL
M.
I. Description
. Figure 81
in a clean place.
air pockets.
bricant.
of gun.
formed.
3. How to Use
tings
"A".
ting.
lubricated.
tings
coupling "A".
QR
Figure 82
tings
is exposed.
bearing is lubricated.
moved.
N.
OIL GUN
I. Description
Figure 83
transmissions, etc.
2. How to Use
and 85).
Figure 84
Figure 85
housing.
o.
1. Description
3. How to Use
ure 86).
with oil.
P.
ING LUBRICATOR
I. Description
Figure 86
Figure 87
A. Lubricator
E. Cover
F. Clamp
2. How to Use ,; f
pressed air.
from lubricator.
assemble as follows:
lubricator.
33
..
Figure 88
Figure 89
lubricator.
roller bearings.)
Figure 90
Figure 91
34
OPERATOR'S MANUAL
on Lubricator
Figure 93.
f. Lubricating Bearing:
done in same
of Model 6220
Lever Gun is
recommended
USE ONLY
WHEEL
BEARING LU-
BRICANTS OF
THE BEST
QUALITY
AND THE
PROPER
GRADE recom-
mended by the
manufacturer.
Figure 93
lubricating Bearing
Figure 94
Packed Bearing
35
Q.
Figure 95
I. Description
systems.
36
in the hose.
pressure.
2. How fo Fill
lons).
Figure 96
3. How to Use
proper level.
cylinder adapter.
cock.
coupling.
j. Release
Fluid-Bal.
4. Care of Fluid-Bal
with care.
assemble.
R.
FOR STORAGE
Figure 97
38
OPERATOR'S MANUAL
trol valves.
Figure 98
thoroughly.
gine dies. ,
pressor.
and compressor.
tire unit.
TM5-9028
MAINTENANCE MANUAL
INDEX
Section Pages
A. Engine 42 to 62
1. Description 43
2. Carburetor Service 43 to 46
b. Valves 57, 58
1. Description 62
a. Valves 62 to 66
b. Diaphragms . . 67
C. Lubricant Pumps 74 to 82
41
42
01
MAINTENANCE MANUAL
A.
Engine
I. Description:
ing rod.
a. GENERAL DESCRIP-
air horn. ,
Figure 100
D-ldle Tube
F-Venturi
IGas Inlet
JFloat Hanger
LFloat
b. TO REMOVE CARBU-
Figure 9).
Tjj^rflP*'^'*^?**'
Figure 101
to intake manifold.
Figure 102).
c. DISASSEMBLY, CLEAN-
necessary.
Figure 102
Figure 103
44
A,
MAIN
DISCHARGE
JET
Figure 105
justment of carburetor.
Figure 106
45
FULCRUM PIN
Figure 107
cause.
d. TO REPLACE CARBU-
RETOR ON ENGINE:
e. ADJUST CARBURETOR.
tion).
ure 101).
a. LUBRICATION.
12.
b. BREAKER POINTS.
MAINTENANCE MANUAL
LEADS TO COIL
CONDENSER
BREAKER
ARM SPRING
TERMINAL
SCREW
BREAKER ARM
CLAMP SCREW
FIXED
CONTACT
CLAMP
SCREW
BREAKER
ARM
.015" GAP
FIXED
CONTACT
GAP ADJUSTING
(ECCENTRIC) SCREW
Figure 109
terminal screw.
arm pivot.
Figure 110
e. CONDENSER.
d. COVER.
Figure 111
Figure 112
e. COIL.
ground lead.
49
the circuit.
Figure 114
f. IMPULSE COUPLING:
turning.
the shaft.
Figure 115
a counterclockwise direction.
interchangeable on magnetos of
both rotations.
Figure 116
Figure 117
g. DRIVEN FLANGE
Figure 118
52
be 27-30.
MAINTENANCE MANUAL
CLAMP
SCREWS
OIL SCRAPER
of the engine.
housing.
Figure 121
k. ROTORThe ability of
pany.
a. PRELIMINARY DISAS-
SEMBLY OPERATIONS:
engine.
55
Figure 122
Figure 123
intake pipe.
Figure 124
Pipe-
125
Figure 126
Figure 127
information).
Figure 129
b. TO SERVICE VALVES:
Figure 128
Figure 130
57
EXHAUST
FUEL-AIR
INTAKE
VALVE
TAPPER
ADJUSTING
! SCREW
LOCK NUT
VALVE
SPRING
VALVE
SPRING
SEAT
CLEARANCE
.010" to .014"
OVERNOR
LEVER
OVERNOR
SPRING
manifold to cylinder.
valve stems.
58
c. TO SERVICE PISTON
ROD BEARINGS:
Figure 132
grooves.
replace rings.
d. TO SERVICE CRANK-
ERNOR:
puller.
Figure 133
(2) Remove
main bearing
Figure 134
59
case.
(3) Pull crankshaft, bear- ings. The bearings are properly fit-
removed.
Figure 135 ,
Removing Crankshaft
before governor.
60
CAMSHAFT
and GEAR
PUSH ROD
61
cross pin.
Figure 138
136).
ceiver
7. Description:
etc.):
a. VALVESEach cylinder
air pressure.
follows:
Figure 141
Lock Screw
Figure 142
Figure 140
Lock Screw
111 C
OA
^| B
HIGH
PRESSURE
DISCHARGE
VALVE
LOW
PRESSURE
DISCHARGE
VALVE
LOW PRESSURE
SUCTION VALVE
HIGHPRESSURE
SUCTION VALVE
65
LOW
PRESSURE
SUCTION
VALVE
LOW
PRESSURE
DISCHARGE
VALVE
HIGH
PRESSURE
DISCHARGE
VALVE
HIGH
PRESSURE
SUCTION
VALVE
66
b. DIAPHRAGMSThe dia-
c. PISTONS, PISTON
Figure 147
Figure 148
underneath.
Figure 149
Figure 150
67
inder.
stalled.
COMPRESSION
RINGS
OIL
CONTROL
RING
Figure 152
d. BEARINGS AND
have to be replaced.
with punch.
Figure 153
carrier screws.
crankshaft assembly.
replaced.
Figure 154
Removing Crankshaft
Figure 155
e. THREE-WAY VALVE
69
FELT
PUSH ROD
INNER VALVE
PUSH BUTTON
OUTER VALVE
FELT
am
1 1'
[!
11|
!"
in
GOVERNOR
PLUNGER
PLUNGER
SPRING
^'CLEARANCE
CENTRIFUGAI
GOVERNOR
Figure 157
70
springs.
Figure 159
crankshaft.
Figure 158
crankshaft.
Figure 160
from Crankshaft
f. VD PILOT UNLOADER
VALVE.
unloaded.
the receiver.
free movement.
proceed as follows:
Figure 161
from Pilot.
and tee.
Figure 162
in preceding paragraph.
at once.
CAP1
Figure 163-Cross Section of Dual Control Check Valve and VD Pilot Unloader
\ THROTTLING DEVICE
MOUNTING STUD
ADJUSTMENT
SCREW
73
AIR VALVE
AIR MOTOR
HIGH PRESSURE
CONNECTING ROD
AND BUSHING
PRESSURE RELEASE
(HOSE MISER)
HIGH PRESSURE
PRIMER
VALVE
DYN-A-MATIC
PRIMER
Figure 164
74
c.
LUBRICANT PUMPS
164):
bricants.
ROLLER^
EQUALIZER!~
SPRING
CYLINDER HEAD
CYLINDER
tE>CUP LEATHERS
BASE
Figure 165Cross Section of Air Motor (The Air Motors Are Identical on All Four Pump*)
a. WHAT TO DO IF AIR
VALVE STICKS.
inspected.
Figure 166
Figure 167
position.
76
Figure 168
Figure 169
A hole has
been drilled
serting a small
punch to keep
be removed and
inspected.
Figure 170
Rod Spring
b. WHAT TO DO IF AIR
ing properly.
may be blown.
be removed.
Figure 171
Figure 172
unit.
page 76.
173).
Figure 173
CJIHGFEGEFG AD
Figure 174
78
grit.
e. WHAT TO DO IF PUMP
OPERATES CONTINUOUSLY
CANT.
valve of pump.)
valve assembly.
Figure 175
to Pump
Figure 176
79
Pressure Pumps.
TUBE
CONNECTING-
ROD
CYLINDER-
PISTON-
BALL-
SLEEVE-
VALVE
VALVE SEAT
PRIMER ROD
PRIMER CAGE-
PLATE
Figure 177
(lower portion)
Figure 178
Valve Disassembled
HGr
BA
Figure 179
Disassembled
and grit.
(5) For Models 7227 and move large hexagon body or nut that
ROD
TUBE-
CUP LEATHERS
SPRING
SEAT
STUD 6 WASHER
BALL
AIR ELIMINATOR
FOOT VALVE
VALVE SEAT
Figure 180
(lower portion)
Figure 182
inspection.
Figure 181
Figure 183
Disassembled
d. WHAT TO DO IF GUN
Pressure Pumps.
81
as one unit.
Figure 184
DB
Figure 185
Figure 186
necessary. Reassemble.
82
D.
VALVE
1. Adjustments
2. Overhaul Service
a. WHAT TO DO IF LU-
replaced as follows:
ing.
Figure 188
Removed
check assembly.
b. WHAT TO DO IF LU-
OF CONTROL VALVE.
worn.
Figure 187
Figure 189
Removing Lever
83
Figure 190
trol valve.
cated properly.
c. WHAT TO DO IF LU-
THE THREADS.
E.
METER
1. Description:
2. Service Instructions:
a. WHAT TO DO IF OIL
SURE IN HOSE).
Figure 191
^Sk-
'^P'Bfc
-4
RETAINER
Figure 192
I.
Figure 193
Valve Disassembled
b. WHAT TO DO IF LU-
FIGURE 194).
clockwise.
Figure 194
replace packing.
e. WHAT TO DO IF LU-
springs.
Figure 195
85
assembly.
Figure 196
screws).
("E").
gland.
Figure 198
("C").
Figure 197
Figure 199
threads.
86
ing gland.
196).
Figure 200
Replacing Pointer
ure 195).
d. WHA T TO DO IF
POINTERS OR ODOMETER DO
BEING DISPENSED.
F.
1. Description:
2. Service Instructions:
a. WHAT TO DO IF LU-
LUBRICANT PRESSURE IN
HOSE).
84 and 85).
b. WHAT TO DO IF LU-
FIGURE 194).
page 85).
e. WHAT TO DO IF LU-
springs.
screws).
its place.
ing gland.
and elbow.
spindle.
89
in hole in pointer.
Figure 202
Replacing Pointer
d. WHA T TO DO IF
POINTERS OR ODOMETER DO
e. WHAT TO DO IF LU-
JOINTS.
Figure 203
Figure 204
necessary.
90
Figure 205
Figure 206
Figure 205).
assemble.
G.
LUBRICANT METER
1. Description:
up to 5 pints.
2. Service Instructions:
face dial.
H.
LUBRICANT GUN
T. Description:
Manual.)
2. Service Instructions:
a. WHAT TO DO IF AIR
91
MAINTENANCE MANUAL
b. WHAT TO DO IF AIR
BRICANT.
is lubricant in cylinder.
63).
BRICANT.
c. WHAT TO DO IF LU-
CASTING.
throwing it on floor.
Figure 207
Figure 208
92
in place.
d. WHAT TO DO IF AIR
ure 62).
Figure 209).
Figure 209
e. WHAT TO DO IF PIS-
Figure 210
Figure 207).
f. WHAT TO DO IF AUDI-
PRESSED).
condition.
Figure 211
93
g. WHAT TO DO IF LU-
Figure 212
h. WHAT TO DO IF OUT-
ONE-POUND LUBRICANT
I. Description:
Manual.)
2. Service Instructions:
a. WHAT TO DO IF AIR
OR IS SLUGGISH.
and reassemble.
Figure 213
stroke.
94
sembly.
Figure 214
Figure 216
Figure 215
Figure 217
95
Figure 218
Figure 219
replace.
Figure 220
Figure 221
freely.
unit.
b. WHAT TO DO IF AIR
NOT DEPRESSED.
e. WHAT TO DO IF AIR
TRIGGER VALVE.
96
d. WHAT TO DO IF EX-
CIENT PRESSURE.
Figure 222
(See
(4) Unscrew
locking sleeve
assembly (See
Figure 224). If
unable to un-
screw by hand,
attach cylinder
and use as a
lever.
assembly. Re-
if worn.
(6) Remove
packing screw
(with a wide
sc rewdrive r),
valve.
Figure 224
Removing Locking
Sleeve
Figure 225
Piiton
Figure 223
Figure 226
Sealing Washer
Removed
97
e. WHAT TO DO IF GUN
OPERATES CONTINUOUSLY
ING LUBRICANT.
clogged.
valve.
replace.
f. WHAT TO DO IF GUN
casting.
Figure 227
Ball Removed
Figure 228
Removing Oiler
reassemble.
g. WHAT TO DO IF GUN
CONNECTED TO A TIGHT
ERING LUBRICANT.
98
(1) Loosen
retainer shell
with a large
wrench. Then
unscrew by hand
while pressing
down to prevent
out.
Figure 229
Removing Retainer
scored
shell in a vise
piston retainer
in place by eight
When replacing
little grease on
facilitate reas-
sembly.
Figure 230
Piston Disassembled
piston.
(3) Unscrew
cylinder using a
11/16" socket
wrench. Replace
Figure 231
Removed
gasket.
Figure 232
99
h. WHAT TO DO IF OUT-
checked.
from gun.
screwdriver.
place on gun.
Figure 233
Figure 234
100
TM5-9028
PARTS CATALOG
INDEX
Section Pages
Adapters 140,141
Fluid-Bal 147
Meters 135,136,137
Nozzles 140
Reel 138
PARTS CATALOG
PREPARATION OF REQUISITIONS
PREPARATION OF REQUISITIONS
ized allowances.
(2) "REPLENISHMENT"subsequent
ances.
Type "SPARE
SPARE PARTS
tttct*0Stou"n*'i $*Y* MARKED FOR: Engineer Supply Officer, 802nd Engr. Battalion, Pine Camp, N.Y
uC^^v^^f * . fi^*-C.
Robert E. Roe,
Q<r&~ C /J~f* .
^John E. Doe,
_ ,
Major, C. E.,
Col., C. E.,
Executive Officer
ART10LU
UNIT
;DB{
CO.C.
K2QUIBED
mm.
< PARTS F
OR LUBRICATOR, TRAILER 1\
IOUN1
ED, ALF
MITE MO
DEL NO.
2430
G. NO
. W-0000
^<-
ulpme
*.
^^
3, 194
Wico Magneto
I1*-
^CONTACT, Fixed
ea
PREPARATION OF REQUISITIONS
A Sample requisition in the correct form for submission by the Engineer Prop-
ized allowances.
allowances.
description of machine.
parts catalogs.
identifying data)".
103
4)
10
Q.
o>
CO
"* i
oS
104
T) 1
x >
igme
*5> -
111 .g
CATALOG
PARTS CATALOG
XD-29 Screw
PD-77
XD-30 Screws
PC-316
Stud
O 0 O,
1 ^'
PE-5 Lockwasher
AB-63-J Head
CXD'4 Lockwasher
Screw
XD-135 Screws
oa
PE-5 Lockwashers
OO
HG-201 Insert
O -*
PE-3 XD-4
Lockwasher Screw
PH-30 -
AA-74-B Cylinder
AF-46
AF-46 N
PD-I4I
Nut
FA-40-C
Tappers
Figure 236
105
E8
106
O) O
PARTS CATALOG
jt
"I
HI
107
U. C
PARTS CATALOG
II
It
TJ
ti.
0)
cs
I -
108
2 o>
PARTS CATALOG
is
<
fl)
0)
0)
8*
=I
109
PARTS CATALOG
PARTS CATALOG
oo
PD-II5 Nuts
'VE-150-2 Screw
TC-371
Flyweight
XJ-45 .
Rivet
TC-374
Pin
"*'
Nut
>H-3IO
Seal
TC-373
Shaft
- ,,. TC-372
Shi
Sleeve
I TC-376
Lever
Xl-^Pin
VE-43S Rod
PM-I4I
Spring
XJ-45 Rivet
TC-371
Flyweight
XI-1 Pins
TC-379
Pin
I XD-6 Screws
O O PE-3 Lockwashers
OA-I30-A
Disc
HC-43 PH-I9I
Bushing Spacer
GD-80
Gear
>A-7421 Gasket
^A-9313 Cop
1 A-7422 Gasket
'7428 Body
A 7432 Filter^
A-7419 Gasket/
Figure 244
Figure 245
(American Specialties
No. H-55-7185)
110
M95X
Pin
M-126XB
Screw
M-55XA *
WasherO
( > 2264B
\ ) Wedge
583 Washer
Woshei
M-42XA Washer
2288 Reioinei
2122 Spacer
X1413 M-90X
11383 Stud
1194 Pad
16-738 Screw
OO ^16-738
Arm
Washer
Figure 246
Figure 247
in
ci
*2
CO
112
PARTS CATALOG
Engine Carburetor
I!
8.
o,
u-
CH
a.
nK
Os
e^
113
0 J2
J. 05 CO ID O
Air Compressor
PARTS CATALOG
00 ^- <y> (U in r*
SttflaOBBBOBODttfllfl
If
a.
e*
<n
S T.
114
CATALOG
TJ
o>
<n
<n
115
PARTS CATALOG
PARTS CATALOG
2623
Nut
2622
Screw
2998
Cover
1855
Diaphragm
2054
Screw 1816-A
Plate
2054
Screw
1820
Bumper!
1850 Spring 8 I I
1661
Pin
1846
Valve
1851
Stud
1819
Seat
1848 f'\
Gasket X/
If
2054
Screw
1880 Plunge
2066
Pin
1858
Spring^
20631
Seat
1846
Valve
2037 Springs
2064
Bumper
2065 Screw A
2040
Screw
1817
Body
1848
Gasket
If
2054
Screw
1642 at
Elbow
11827
Cap
1877
Gasket
1879
Screw
1298
Pin
1326
Bumper
1850
JE
SI
.0
0)
"5
C4
>
117
PARTS CATALOG
tt
>
01
118
in ~
m -o
PARTS CATALOG
119
PARTS CATALOG
PARTS CATALOG
3006
Elbow
f So
Nipple
3028 Tube
1643
Connector
Gasket
1373
Cap
1752
1372 Piston
Body
2708 Connector
3020 Tube
2708
Connector
2786 Washer
>C
'o o o o
2784 Screw
Figure 257
I643
Connector
2742
Screw
^ 1364 Felt
1884
Spring flto
2409
Cap
2414 1591
CaP Shim
Screw
1643 Connector
Figure 258
3095
Cylinder 3097
Figure 259
120
PARTS CATALOG
Figure 260
Air Motor Assembly for Models 7226, 7227 and 7228 Lubricant Pumps
121
'ARTS CATALOG
131385^-
Ring
300340-
Washer
131394 .
Screw
131396
Packing
131397
Body
131411 .
Plate
G-131380-
131413.
Gasket
300628 /-
Pin /
131257/
Connector
302434_
Rod
131257..
Connector N^
P 2595 ^
Cotter
131403
Adapter
42314
Boll""
G-300715
Piston and -
Cylinder
,'==>
76910
Washer
46423
Cotter
131404
Body
302441
Body
Figure 261
Model 7226 High Pressure Pump (less Air Motor, See page 121)
122
PARTS CATALOG
131246 ,3,257
Washer Connector
53494
Seat
Figure 262
123
fit
u<
124
3 00
PARTS CATALOG
PARTS CATALOG
One-Pound Gun
50368
STEM
Q 50375
GASKET
50366
SPRING
50394
WASHER
48516
SPRING
47719
PACKING
-302493
BODY
, G-45723_l
S VALVE |
3 302488
l^ BODY
52038
PACKING
49784
GASKET
302469 CAP
^ 47123 SCREW
503
50389 GASKET
301949
147313 ADAPTER
BALL |
46883
SPRING
G-48170
VALVE
50388 GASKET
-302463 ADAPTER
43651 PINx*""
44819 NUT N
46458 NUT
_ 302465
WASHER
\ 302717
/LEATHERS
302465
WASHER
O_302464 i
WASHER j
302476 4
WASHER
_52321
SLEEVE
_52038
PACKING
-53735 NUT
302467
SPRING
125
'i
li
if
.\
Ii
Lr
}\
2:
,||
!'?
="
!R
Es
! -
126
*"k 8
PARTS CATALOG
PARTS CATALOG
49780 Screw
49781 Adapts
49782 Ring
49783 Lock
49794 Plug
49805 Gasket
49804 Gasket
12381 Nut
- 49745 Gasket
/- 49700 Body
50690 Spring
18802 Nut
49772 Plunge
49771 Washr
49770 Gasket
50343 Washer
G-50345 Valve
- 50480 Spring
-49755 Retainer
- 50344 Washer
-13384 Screw
-49753 Clip
- 49749 Body
Figure 266
NOTE: The 6620 Air Motor and 6625-C Magazine were supplied only with units bearing serial
numbers lower than 739762. The 6060 Gun (see page 125) was furnished with units having
48192
Adapter Con<
C-526
A-102 Spreader
Nut
43651 43877
Pin Woiher
0Mf
C-127 43877
Leather Washer
Figure 267
127
PARTS CATALOG
Ka
si
oo o
00 4)
oo o
~ O)
Oc
00 Q.
* 10
8|
to Z
00 =
.x
Ji
II!
<n
oo
00 3
coco
0=
^f o
CO 03
<f> O)
oo a
t <n
So
aOJ!
CN
o>
CN O-
CO O
oo (J
K>
^ IS)
O*i
^(S
to
co
o-
So,
o .E
il
X0
* s*
,a 8
lt
is
128
PARTS CATALOG
at
00 S
OO Q.
IT) D)
03 a
of
I*
5z
CO
CO
OO "*
- o.
o-
00 =
- OJ
CO C
O5
>^
oo
o a.
Si
o-g
il
-o en
Es~
5-5
10 O>
2-g
co a
tS
00 >
O5
?S
>
oS
a. 5
1=
o -
129
130
Lever Guns
PARTS CATALOG
131
PARTS CATALOG
II
J*
!? I
132
n "9 0
.l=Sg
PARTS CATALOG
Hose Assemblies
134
KgJ
O> "
Confrof Valve
PARTS CATALOG
PARTS CATALOG
>- o>
00 |i
sn
ss
Jj
0)
jj
k.
0)
.E O3
Ew
<y ^
0-
1n
T3
CO
to
- >
<o
to
00
10
i co
2S
co
oo
CO
*"
J^ CO
^^
^ CS
CO
co
co
CO CX
CO 1O
10
<ft
co
**
"* *
.t *
'*
4 0
-fill
136
PARTS CATALOG
137
PARTS CATALOG
Is
K9
teel
138
co
'ARTS CATALOG
JJ
<
<n
3O
n -
139
PARTS CATALOG
Miscellaneous Parts
Vozxfes
o'- 3$
v_x
47274 47628
Gasket Adopter
46576 Jov,
Figure 284
49992 Tip
6304 Coupling
49194 Extension
49193 Extension
G-48221 Adapter
Figure 285
G 48799 Conduit
Figure 286
140
PARTS CATALOG
4 47754 Body
B 48375 Extension | |
48370 Ring *J
? 47586 Stud
, 47580 Washer
5} 47582 Leather
'
O 47581 Washer
47582 47581
9 46759 Bushing
| 46604 Tip
C) 47583 Washer
Or^Nut
47580 Washer
0} 47582 Packing
, ^^ 50546 Washer
O 47581 Washer
g A-618 Spring
* 47587 Nut
O 43851 Washer
8 47588 Spring
846118 Leather
42055 Washer
^^44357 Gasket
I A-1045 Plunger
O 49695 Washer
A-617 Spring
44356 Body
0 43851 Washer
4A11R Lpnther
141
JJ
0)
O)
oo
OU
142
PARTS CATALOG
PARTS CATALOG
CB.ll
Coupler
301364
Nut
302062
Clomp
42223
Spring
G-302061
Bridge
G-302063
Clamp Auembly
Figure 290
Note: For illustration and parts list of Air Chuck Gauge see page 176.
54610
BooV
54611
Sleeve
CBG
Wosher
54616
Body
Figure 291
130127 Gasket
47736 Screen
47737 Adapter
Figure 292
143
144
Stand
TS CATALOG
PARTS CATALOG
Air Stand
302720
Manifold
-130548
Hose
52479
Bushing
CB-11
Coupler
Figure 294
G-300049
Gauge
G-300028
Regulator
300922
Coupffng
145
51954 Retainer
51720 Clamp
46604 Tip
51955 Plate
12413 Washer
15387 Nut
51713 Spring
51956 Plate
51957 Cover
51711 Reservoir
G-51723 Base
Figure 295
146
PARTS CATALOG
Fluid-Bcif
Adapters
FC-6283
Adapter
FC-6584 FC-6576
Volve Caster
FC-6604
Hose
Figure 296
CJ
FC-6291
Hook
0O
1K
Figure 297
147
PARTS CATALOG
Figure 298
Quantity Price
148
PARTS CATALOG
Part No.
Description
Page
&
Weight
Price
Each
AEH
. .104
136 Ibs.
$113.00
CBE
Plug, Valve
. .143
11
10= 1 oz.
.05
CBF
Spring, Valve
..143
11
60= 1 07.
.02
CBG
Washer, Rubber
143
11
50= 1 oz.
JOS
XI-1
. 106
60= 1 oz.
.03
fVD-2
Pilot, Unloader'
. .116
l\i Ibs.
12.00
CW-3
. . 124
50= 1 oz.
.05
PE-3
. . 105
16
30= 1 oz.
.03
XK-3
..107
1 oz.
.12
CW-4-1
. . . 124
PARTS CATALOG
Numerical
CP-16 to
PL-55
Oty
Price
Part No.
Description
Page
Used
Weight
Each
CP-16
144
2= 3 oz.
$ 0.25
DG-16
124
30= 1 oz.
.05
BA-17-1
124
3= 1 oz.
.20
KF-17-1
108
1 oz.
32
KF-19-A
108
1 oz.
.28
LP-19
108
6 oz.
1.33
XB-20
109
3= 1 oz.
.07
Y-20-D
111
5% Ibs.
22.99
DG-21
Nut, Lock
124
30 - 1 oz.
.05
XD-21
PARTS CATALOG
Numerical
Qty.
Used
QC-56-B to PM-141
Price
Each
Part No.
Description
Page
Weight
QC-56-B
109
3= 1 OZ.
$ 0.10
KA-S7
108
1M Ibs.
.87
PM-58
108
3= 1 oz.
.14
QC-58
109
2 = 1 oz.
.03
AB-63-J
Head, Cylinder
105
5Yz Ibs.
4.50
DE-65
Pin, Piston
106
3oz.
.61
XA-65
108
6= 1 oz.
.03
SE-70
Shroud, Air
108
sy2 ibs.
5.20
UC-70-A-1
106
2% Ibs.
2.15
SE-72
108
PARTS CATALOG
NC-143 to FU324
Oty. Price
PH-193 Washer, Bearing Seal Cork (Flywheel end) 106 1 20= 1 oz. .06
HF-238 Washer, Bearing Seal Cork (take-off end) 106 6= 1 oz. .06
fFL-308 Fluid-Bal Complete (Alemite No. G-302407) 147 1 15^ Ibs. 25.00
152
PARTS CATALOG
Qry.
FL-330 to RF-808
Price
Page
Used
Weight
Each
... 147
$ 0.50
. . .110
12 oz.
1.69
. . .-147
.50
.147
.50
... 147
2.00
...109
loz.
.08
...111
5= loz.
.08
. ..1ll
4= 1 oz.
.22
...111
3oz.
.52
...111
2 = 1 pz.
.22
A-367 Ball
... 130
200= 1 oz.
.02
...110
2 = 5 oz.
1.10
... 110
PARTS CATALOG
Numerical
RF-846 to
1643
Qty.
Price
Each
Part No.
Description
Page
Used
Weight
RF-846
.108
2= 3oz.
$ 0.58
G-985
.142
25= 1 oz.
.05
A- 1045
.141
4= 1 oz.
.05
flll2
116
12=1 oz.
.05
1147B-1
.142
7oz.
3.00
1147B-2
.142
5oz.
2.50
1147B-3
Cap, Back
.142
2oz.
.95
1147-9
Diaphragm
142
10= 3 oz.
.25
1147-10
Yoke
.142
1 oz.
-25
1147-15
PARTS CATALOG
Qty. Price
f!645 Pin, High Pressure Piston Pin Cotter 115 9= 1 oz. $ 0.05
f!653 Ring, High Pressure Piston Oil Control 115 3 oz. .60
fl661 Pin, Low Pressure Discharge Valve Stud Cotter. 116 12= 1 oz. .05
f!816-A Plate, Low Pressure Discharge Valve Cover 116 2 Ibs. 1.60
t1827 Cap, High Pressure Discharge Valve Cover 116 1 15 oz. .90
155
PARTS CATALOG
Numerical
1846 to
2066
Part No.
Description
Pate
Qty.
Weight
Price
Each
Used
f!846
116
2= 1 OZ.
$ 1.40
f!847
116
4= 1 oz.
.60
-1848
.116
12= 1 oz.
-1840
.116
3= loz.
.20
-1850
.116
38= 1 oz.
.20
'1851
.116
1 oz.
.50
-1852
2 = 1 oz.
.15
tlSSS
Diaphragm
116
2= 1 OZ.
.40
f!857
116
3= 1 oz.
.30
t!858
116
PARTS CATALOG
Numerical
2076 to
2719
Part No.
Description
Page
Qty.
Used
Weight
Price
Each
2076
.111
2 oz.
$ 0.56
tFC-2103
147
60= 1 oz.
.03
2121
Spacer, Impulse
.111
3= 1 oz.
.08
2122
111
2 oz.
.16
f2138
115
5= 1 oz.
.05
f2139
118
98= 1 oz.
.05
t2189
118
2 = 1 oz.
MI
t2216
.114
2 oz.
1.05
f2217
117
4oz.
.75
f2225
PARTS CATALOG
X-2719to3025
Weight
6 OZ.
6 OZ.
2 OZ.
6= 1 oz.
2= 1 oz.
2 = 1 oz.
8= 1 oz.
1 oz.
3 = 1 oz.
1 oz.
20= 1 oz.
1% Ibs.
2 = 1 oz.
10 oz.
14= 1 oz.
104= 1 oz.
PARTS CATALOG
Numerical
3026 to
6290
Qty.
Price
Part No.
Description
Page
Used
Weight
Each
f3026
118
2 oz.
$ 1.50
t3027
118
10 oz.
2.00
t3028
120
4 oz.
.80
f3030
116
2= 1 oz.
.60
f3031
116
14 oz.
7.75
f3032
116
14 oz.'
6.25
f3033
2% Ibs.
8.25
f3034
6 oz.
2.25
f3037
116
2 oz.
1.25
3095
Cover, Impulse
111
2 oz.
PARTS CATALOG
FC-6291 to 7428
Part No.
tFC-6291
tFC-6297
tFC-6298
tFC-6299
6302
6304
6305
6306
6307-A
6313
6316
6318
6325-A
tFC-6371
tFC-6372
P-6526
tFC-6573
tFC-6574
tFC-6575
tFC-6576
tFC-6580
tFC-6581
tFC-6582
tFC-6583
tFC-6584
tFC-6585
tFC-6587
tFC-6588
tFC-6589
;FC-6604
6611
6613
6620
6625-C
6648
6685
6979-R
6986-B
6987-B
6991-H
6992-H
6993-R
6994-R
7226
7227
7228
A-7419
A-7421
A-7422
7428
Description Page
Float '147
Oty.
Used Weight
1 6 = 1 oz.
4 12= 1 OZ.
PARTS CATALOG
A-7432 to
42802
Oty
Price
Part No.
Description
Page
Used
Weight
Each
A-7432
Filter Unit
110
12 OZ.
$ 2.25
P-8039
143
7 = 1 oz.
.05
A-9313
Cap, Filter
110
5 oz.
.50
P-11572
112
30 = oz.
.02
12363
Lock Washer
20= oz.
.01
12369
Lock Washer, W
121
24
50= oz.
.01
12381
Nut, Hex
127
25= oz.
.02
12413
Lock Washer
121
33
20= oz.
.01
12490
Lock Washer
139
20 = oz.
.01
P-12530
112
PARTS CATALOG
Oty.
43379 to 47067
Price
Part No.
Description
Page
tfsed
Weight
Each
43379
132
loz.
$ 0.20
43394
Packing . * <
130
12= 1 oz.
.05
43432
128
50= 1 oz.
.02
43651
Pin, Cotter
125
100= 1 oz.
.02
43809
Ring, Hose
142
5 = 3oz.
43851
141
100= 1 oz.
.02
43877
127
16= 1 oz.
.02
G-44175
142
9 oz.
4.00
44176
Body, Coupling
142
7oz.
3.25
44177
Plug, Coupling
142
PARTS CATALOG
Qty.
47069 to 481 19
Price
Part No.
Description
Page
tfsed
Weight
Each
47069
Bushing
134
loz.
$ 0.40
47071
Seat, Valve
134
10= loz.
.10
47073
134
5 = 1 oz.
.05
47074
Bushing, Valve
134
1 oz.
.40
47075
Nut, Lock
134
3 = 1 oz.
.20
47076
Ring, Packing
134
12 = 1 oz.
.05
47079
Spacer
134
1 oz.
.40
47081
134
8= oz.
.05
47085
Link
134
4= oz.
.10
47086
Link
134
PARTS CATALOG
Numerical
48 120 to
48325
Oty
Price
Part No.
Description
Page
Used
Weight
Each
48120
Adapter
130
3 oz.
$ 0.70
48122
Leather, "V"
130
10= 1 oz.
.25
48126
130
12 = 1 oz.
.05
48132
Leather, "V"
126
40= 1 oz.
.10
48136
Body
135
2 = 3 oz.
.65
48137
Adapter
130
4= 1 OZ.
.10
48138
Adapter .
130
5 oz.
1.10
48145
Spring
128
6= 1 oz.
.10
48146
Lever '.
130
13 oz.
2.15
48152
Gasket
PARTS CATALOG
Numerical
48326 to
49707
Oty.
Price
Part No.
Description
Page
tfsed
Weight
Each
48326
128
2oz.
$ 0.50
48327
127
10 OZ.
.65
G-48337
140
6 oz.
.60
48370
Ring, Wire
132
35 = 1 oz.
.05
48374
Sleeve
141
2 oz.
.25
48375
Extension
141
2 oz.
.45
G-48382
130
9oz.
2.65
G-48385
128
2 oz.
2.15
48516
Spring
125
40= 1 oz.
.05
48536
Washer
PARTS CATALOG
Numerico
49708 to 49781
Qt
y. Price
ed Weight Each
PrtNo.
49708
49709
49710
49711
49712
49713
49714
49715
49716
49717
49718
49719
49720
49721
49722
49723
49724
49725
49727
49728
49729
49730
49731
49732
49733
49735
49737
49738
49741
49742
49743
49744
49745
49746
49747
49748
49749
49752
49753
49755
G-49758
49760
G-49763
49767
49768
49770
49771
49772
49773
G-49774
49780
49781
Description
Cap, Cylinder
Page Us
126
3 oz. $ 1.30
1 oz. .15
PARTS CATALOG
Numerical
.>,
49782 to
50070
Oty.
Used
Price
Part No.
Description
Page
Weight
Each
49782
. 127
125 = 1 oz.
$ 0.05
49783
127
50 = 1 oz.
.10
49784
125
25= 1 oz.
.05
49787
Rod, Trip
127
1 oz.
.55
49788
127
10 = 1 oz.
.05
49789
127
20= 1 oz.
.05
49790
127
4= 3oz.
.25
49792
127
2 = 1 oz.
.07
49793
127
4 = 1 oz.
'.10
49794
Plug, Large
127
1 oz.
.25
PARTS CATALOG
50071 to 51711
Weight
2 oz.
1 oz.
75= 1 oz.
100= 1 oz.
2 = 5 oz.
20= 1 oz.
12 oz.
5 = 2 oz.
10= 1 oz.
2 = 3 oz.
2 = 5 oz.
4oz.
25 =
100 =
100 =
20 =
5=
5=
loz.
loz.
1 oz.
PARTS CATALOG
51713 to G-54208
Oty. Price
169
PARTS CATALOG
Numerical
54209to
54617
Oty.
Price
Part No.
Description
Pag*
Used
I Weight
Each
54209
135
50= 1 oz.
$ 0.08
54210
135
10= 1 oz.
.05
G-54211
135
3 oz.
1.10
54212
135
4 = 1 oz.
.30
G-54214
135
8 oz.
4.00
54215
135
2 oz.
.50
54216
135
2 oz.
54217
135
10= 1 oz.
.12
G-54219
135
1 oz.
.85
54220
PARTS CATALOG
6-54946 to 130572
Oty.
Price
Part No.
Description
Page
Used
Weight
Each
G-54946
Oiler
143
lib.
S 3.95
69865
138
38
35= 2oz.
.01
75178
Screw
126
10= 1 oz.
.01
76771
121
32
20= 7oz.
.05
76842
121
100= 1 oz.
.01
76843
40
100= 1 oz.
.02
76851
Washer
125
75= oz.
.02
76855
139
50 = oz.
.02
76866
Washer
125
10 = oz.
.01
76907
127
50 = oz.
PARTS CATALOG
Otj.
130575 to 131391
Price
Part No.
Description
Pace
tfsed
Weight
Each
130575
121
2 oz.
$ 0.10
130577
Tee, M'
144
2 oz.
.20
G-130615
144
1M Ibs.
2.25
G-130708
123
20= 3oz.
.15
130873
Elbow, W P.T. 90
144
2 = 7 oz.
.40
131212
Nut
121
2 = 5 oz.
.45
131213
Spreader
121
1 oz.
.30
131214
Plate
121
2 = 11 oz.
.60
131215
Leather, Cup
121
1 oz.
.85
131216
Lock Washer
121
PARTS CATALOG
131392 to 301191
Qty.
Price
Each
S 0.75
.30
1.75
.05
.35
.40
.05
.05
.35
2.25
PARTS CATALOG
302054 Clip
&
Weight
Price
Each
5 oz.
$ 0.50
3oz.
.65
13
2 ox.
PARTS CATALOG
302102 to 302486
Oty.
Price
Part No.
Description
Pace
Weight
Each
302102
Screw
.139
10= 7oz.
$ 0.25
302103
Pin, Ji'long
139
8= 1 oz.
.05
302104
139
2 oz.
.07
302105
139
5= 2oz.
.15
302106
139
1 oz.
.25
302107
139
80= 1 oz.
.02
302141
144
7oz.
.15
302145
11 oz.
.50
302146
10 oz.
JO
302147
Washer, Leather
.122
13=1 oz.
.03
302148
PARTS CATALOG
302488 to 426020
Oty.
Price
Part No
Description
Page
Used
Weight
Each
302488
Body
... 125
20 = 11 OZ.
S 0.95
302489
Nozzle
... 125
4= 1 OZ.
.40
G-302490
Valve
. . 125
loz.
1.45
G-302493
Body
... 125
2 Ibs.
6.50
302494
23 Vi Ibs.
8.50
302497
Clip, Small
8= 1 oz.
.05
G-302499
Clip, Large
2 = 1 oz.
.35
G-302566
Clip
1 oz.
JO
302569
Tube
... 121
2'
1 oz.
.15
G-302580
Body
... 136
3H Ibs.
14.00
302581
Knob, Reset