You are on page 1of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG1

GASKET

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

11401-13821
11401-13822
11141-38201
11241-38301
11482-38311
11483-37D00
12837-24A10
14181-37D00
09280-09005
09280-15007
09280-21008
09280-26005
09280-40010
09280-55003
09280-72001
09280-82001

Gasket Set
Gasket Set
. Gasket, Cylinder Head
. Gasket, Cylinder
. Gasket, Clutch Cover
. Gasket, Magneto Cover
. Gasket, Tensioner Adjuster
. Gasket, Exhaust Pipe
. O Ring (d:1.9, Id:8.6)
. O Ring (d:2.4, Id:15.8)
. O Ring (d:2.5, Id:21.0)
. O Ring (d:2.4, Id:26.2)
. O Ring (d:2.4, Id:39.7)
. O Ring
. O Ring (d:2.4, Id:73.0)
. O Ring (d:2.4, Id:82.0

Page: 1 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG2

CYLINDER HEAD

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
12a
13
14
15
16
17
18
19
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

11100-25D02
09381-10004
09206-08001
11115-38270
11115-05270
01550-06603
01550-06303
11141-38201
04211-13189
09103-06148
01550-06303
01550-06453
01550-06503
01550-06603
09168-06023
09159-10026
09160-10039
09159-10069
09168-10017
09482-00399
09482-00223
11175-38202
09280-55003
01550-06253
09241-30004
13110-13F00
09280-40010
02122-06163
09402-48208
11171-13F00
11172-13F00
11178-12F10
09160-06134
09320-13015
11178-13F00
11179-13F01
11179-13F11

Head Assy, Cylinder


. Snap Ring
. Pin (6.2x8x11)
Guide, Valve (os: 0.3)
Guide, Valve (os: 0.3)
Bolt (green)
Bolt (green)
Gasket, Cylinder Head
Pin
Bolt (6x120)
Bolt (green)
Bolt (green)
Bolt (green)
Bolt (green)
Gasket (5.8x13x1.2)
Nut
Washer
Nut
Gasket (10.5x22x2)
Spark Plug (ngk, Dr8ea)
Spark Plug (denso, X24esr-u)
Cap, Inspection
O Ring
Bolt (green)
Plug
Pipe, Intake
O Ring (d:2.4, Id:39.7)
Screw
Clamp
Cap, Cylinder Head Cover Lh
Cap, Cylinder Head Cover Rh
Bolt, Head Cover Cap
Washer, Head Cover (6.5x24x1.6
Cushion
Damper, Head Cap Rh
Bracket, Head Cap Lh
Bracket, Head Cap Rh

Page: 2 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG3

CYLINDER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8

11210-38204-0F0
09108-10030
01421-06208
08316-10067
11241-38301
04211-13189
01421-06307
08316-10067

Cylinder
Stud Bolt (l:141)
Stud Bolt
Nut
Gasket, Cylinder
Pin
Stud Bolt
Nut

Page: 3 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG4

CRANKCASE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
6a
7
8
9
10
11

11300-13F03
04211-13189
01547-06357
01547-06457
01547-06553
01547-06603
01547-06707
09280-10016
09103-08037
09103-08114
09103-08081
08319-31088

Crankcase Set
. Pin
. Bolt
. Bolt
. Bolt
. Bolt
. Bolt
O Ring (d:1.9, Id:9.8)
Bolt (8x67)
Bolt (8x100)
Bolt (8x50)
Nut

Page: 4 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG5

CRANKCASE COVER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1a
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

11340-38302
11971-45010
11482-38311
04211-13189
01547-06257
01547-06357
01547-06457
09259-20007
09280-17003
09247-14012
09168-14002
11351-38300
11483-37D00
04211-13189
01547-06257
01547-06357
01547-06507
01547-06607
09247-12104
09168-12002
09259-36011
09280-33004
11361-38300
01547-05207
01547-05257
01547-05307
01547-05457
11362-38300

Cover, Clutch
. Lens, Oil Level Check
Gasket, Clutch Cover
Pin
Bolt
Bolt
Bolt
Plug (20x10)
O Ring (d:3.1, Id:16.8)
Plug, Oil Check
Gasket (13.8x18.8x0.4)
Cover, Magneto
Gasket, Magneto Cover
Pin
Bolt
Bolt
Bolt
Bolt
Plug, T.d.c.
Gasket (12.1x16.2x3.7)
Plug
O Ring (d:3.1, Id:32.7)
Cover, Engine Sprocket
Bolt
Bolt
Bolt
Bolt
Damper, Engine Sprocket Cover

Page: 5 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG6

CRANKSHAFT

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
26

12200-26G00
12161-38201
12211-38211
09263-31004
09160-31002
12221-38200
12261-38300
12261-26G00
12661-38202
09209-12006
09262-30077
09262-35028
09282-14001
12521-38300
12548-38200
02122-05103
12731-38200
12749-32400
21111-38200
09140-20008
09164-20003
09421-07002
12111-38201-0F0
12140-49280
12151-15501
09381-18002
12100-38200-050
12100-38210-050

Crankshaft Assy
. Rod, Connecting
. Pin, Crank
. Bearing (31x39x21)
. Washer (31x48.5x1)
. Crankshaft, Rh
. Crankshaft, Lh
. Crankshaft, Lh
. Gear, Crank Balancer Drive
. Pin
Bearing (30x72x19)
Bearing (35x80x21)
Oil Seal (14x26x6)
Washer, Crankshaft Oil Sealing
Retainer, Crankshaft Oil Seal
Screw
Sprocket, Cam Chain Drive (nt:
Key, Sprocket
Gear, Primary Drive (nt:21)
Nut
Washer
Key
Piston
Ring Set, Piston
Pin, Piston
Snap Ring
Piston Set (os:0.5)
Piston Set (os:0.5)

Page: 6 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG7

STARTER CLUTCH

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

12611-38300
09206-13007
12600-38814
12633-31000
09261-14001
09440-04015
09100-08299
12649-49300
09160-27005
09263-27004
09289-52002

Gear, Starter Idler (nt:19/51)


Pin
Clutch Set, Starter
. Piece, Push
. Roller
. Spring
Bolt
Shim, Starter Clutch Hub
Washer (27x40x2.5)
Bearing
Oil Seal

Page: 7 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG8

CRANK BALANCER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

12651-38202
09262-25084
12663-38200
12666-38200
12669-38200
09181-25186
09202-04017
09420-04008
09440-09015
01500-12163
09160-12076

Shaft, Crank Balancer


Bearing
Washer
Gear, Crank Balancer Driven (n
Race, Crank Balancer Driven Gear Inner
Shim (t:0.50)
Pin (d:4.5, L:9.5)
Key
Spring
Bolt
Thrust Washer

Page: 8 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG9

CAM SHAFT/VALVE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

12711-13F00
12741-37400
04221-05109
12747-44000
09111-06027
09390-25003
12840-13F00
12842-49201
12843-27A00
12850-13F00
12842-49201
12843-27A00
12861-38200
12871-38200
09280-09005
09164-12018
02162-06303
09168-06023
12911-38200
12912-38201
12921-38211
12931-49200
12932-49200
12933-38200
09289-05015

Cam Shaft
Sprocket, Cam Shaft (nt:42)
Pin
Washer, Sprocket
Bolt (6x12.5)
C Ring
Arm, Valve Rocker In
. Screw, Tappet Adjusting
. Nut, Tappet Adjusting
Arm, Valve Rocker Ex
. Screw, Tappet Adjusting
. Nut, Tappet Adjusting
Shaft, Valve Rocker Arm Intake (l:91.5)
Shaft, Valve Rocker Arm Exhaust
O Ring (d:1.9,id:8.6)
Washer
Bolt
Gasket
Valve, Intake
Valve, Exhaust
Spring, Valve
Retainer, Valve Spring
Cotter, Valve
Seat, Valve Spring
Oil Seal

Page: 9 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG10

CAM CHAIN

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10

12760-13F00
12771-38200
12811-38200
12812-32400
09168-08016
12830-38201
12838-38200-H17
12839-38200
12837-24A10
07130-06257

Chain, Cam Shaft Drive


Guide, Cam Chain
Tensioner, Cam Chain
Bolt, Cam Chain Tensioner
Gasket (8.2x14x1)
Adjuster Assy, Tensioner
. Gasket, Adjuster Cap
. Plug, Adjuster
Gasket, Tensioner Adjuster
Bolt

Page: 10 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG11

CARBURETOR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
1a
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
26a
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

13200-13F30
13200-13F40
13502-19E00
13501-13F00
13507-19E00
13504-16E00
13573-04F00
13418-33E00
09280-05004
13481-13F00
13382-12F40
13394-17E60
13387-13F00
13383-13F30
09494-00921
13246-43010
13385-13F00
09491-24026
13370-04F00
13602-05A10
02112-04083
13250-04F00
13254-01010
13258-04F00
13295-29900
13291-29900
13268-48700
13279-13F00
13281-05A00
09492-17016
09492-87002
09491-52003
09493-24013
13411-24D00
13417-07F00
13278-47090
13418-07F00
13681-04010
13502-10F00
13271-13F00
13480-13F00
13601-04148
13267-13F00
13285-07F00
13342-82370
02112-04107
13247-13A00
13247-33E00
13686-13F00
13671-06A10
13686-13F10
13671-13F00
13683-20B00

Carburetor Assy
Carburetor Assy
. Diaphragm Cover
. Valve, Piston
. Diaphragm
. Ring
. Spring
. Holder
. O Ring (d:1.9, Id:4.8)
. Spring
. Washer
. E Ring, Multiple Jet Nozzle
. Ring
. Needle, Jet (5c65-1)
. Jet, Needle (p-0m)
. O Ring
. Holder, Jet
. Jet, Main (120)
. Valve Assy, Needle
. Screw
. Screw
. Float Assy
. Pin, Float
. Gasket
. O Ring
. Washer
. Spring
. Adjuster (1 1/2)
. Plug
. Jet
. Jet, Main (87.5)
. Jet, Main (52.5)
. Jet, Pilot Air (120)
. Plunger
. Spring
. O Ring
. Holder, Guide
. Cap, Carburetor
. Cover Assy
. Spring
. Diaphragm Assy
. Screw
. Adjust Screw Assy
. Packing
. Spring
. Screw
. Screw, Drain
. Screw
. Hose
. Clip
. Hose
. Clip
. Hose

Page: 11 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG11

CARBURETOR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

51

09401-08410

. Clip

Page: 12 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG12

AIR CLEANER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

13700-13F00
13780-13F00
09402-58208
13881-13F00
02142-05163
13850-13F00
09401-14301
13870-12F00
13877-00190
09401-14301
01580-06163

Cleaner Assy, Air


. Filter, Air Cleaner
. Clamp
. Tube, Outlet
. Screw
. Tube, Breather
.. Clip
. Tube, Drain
.. Plug
.. Clip
Bolt

Page: 13 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG13

MUFFLER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12

14160-13F00
14181-37D00
14182-37D00
09103-06203
14305-13F01
01580-10303
14771-19B00
01550-08353
14780-13F01
14785-38301
02112-05203
02112-76103

Pipe, Exhaust Lh
Gasket, Exhaust Pipe
Clamp, Exhaust Pipe Lh
Bolt
Muffler
Bolt
Connector, Muffler
Bolt
Cover, Muffler
Clamp, Muffler Cover
Screw
Screw

Page: 14 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG14

OIL PUMP

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

16400-38200
16331-38200
09261-04009
09181-10158
08331-31106
02112-06253
16520-37400
02112-75123
16523-38200
09280-82001
01547-06203
09247-14026
09168-14002
16510-38240
09280-15007
16512-38220
09280-72001
09440-21006
09108-06128
08313-10067

Pump Assy, Engine Oil


Gear, Oil Pump Driven (nt:33)
Pin (4x15.8)
Shim
Circlip
Screw
Strainer, Engine Oil
Screw
Cap, Oil Strainer
O Ring (d:2.4, Id:82)
Bolt
Plug
Gasket (13.8x18.8x0.4)
Filter, Engine Oil
O Ring (d:1.4, Id:15.8)
Cap, Engine Oil Filter
O Ring (d:2.4, Id:73)
Spring
Stud Bolt
Nut

Page: 15 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG15

CLUTCH

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

21200-38201
08211-22363
09180-22024
21411-38201
09140-22005
09167-22010
08211-22363
21441-37430
21442-37401
21471-37400
09164-00004
21451-14A00
21462-27A00
21413-13F00
09116-06168
16321-38200
09380-50001
23110-38201
23121-38201
09263-15003
09160-15045
09134-06010
09140-06023
23122-38200
09160-14054
09285-12002
23117-38200
23271-49100
01500-06207

Gear Assy, Primary Driven (nt:


Thrust Washer
Spacer (22x28x37.5)
Hub, Clutch Sleeve
Nut
Lock Washer
Thrust Washer
Plate, Clutch Drive
Plate, Clutch Drive (t:3.5)
Seat, Wave Washer (t:1.4)
Washer (110.5x119x0.90)
Plate, Clutch Driven (t:1.6)
Disc, Clutch Pressure
Spring, Clutch
Bolt (6x16)
Gear, Engine Oil Pump Drive (n
Circlip
Rod, Clutch Push
Piece, Clutch Push
Bearing (15x28x2)
Washer (15.5x28x1)
Screw
Nut
Cam Shaft, Clutch Release
Washer (14.5x22x1.0)
Oil Seal (12x22x9)
Plate, Oil Seal
Arm, Clutch Release
Bolt

Page: 16 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG16

TRANSMISSION

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

24120-38203
24125-38201
24221-32412
24231-38201
24241-32401
24251-32420
09380-22006
09262-22028
09262-17046
24741-38200
09125-06110
24130-38301
24311-32401
09181-17195
08211-17363
09263-17004
24320-32411
09380-22006
24330-38202
09167-22011
09380-22006
24341-38201
24351-38201
09264-17001
09262-22013
09160-35007
09282-30003
09283-30041
24751-38201
01500-06123
24752-32400
02122-06123
08331-31176
09181-17139
27510C25D00J000
27531-38300
09280-21008
09140-18008
09167-22012
27600C14A10J110
27620C14A10J000

Shaft, Counter (nt:11)


. Bush
Gear, 2nd Drive (nt:16)
Gear, 3rd Drive (nt:19)
Gear, 4th Drive (nt:20)
Gear, 5th Drive (nt:22)
Circlip
Bearing, Rh (22x56x16)
Bearing, Lh (17x40x12)
Retainer, Bearing
Screw (6x12)
Shaft, Drive
Gear, 1st Driven (nt:29)
Washer (17x28x1.0)
Thrust Washer
Bearing (17x21x9.8)
Gear, 2nd Driven (nt:27)
Circlip
Gear, 3rd Driven (nt:24)
Lock Washer
Circlip
Gear, 4th Driven (nt:20)
Gear, 5th Driven (nt:18)
Bearing (17x36x12)
Bearing (22x56x16)
Washer (35x55x1)
Oil Seal (30x43x5)
Oil Seal (30x43x7)
Retainer, Oil Seal
Bolt
Retainer, Bearing
Screw
Circlip
Washer (17x24x1.0)
Sprocket, Engine (nt:15)
Spacer
O Ring (d:2.5, Id:21)
Nut
Lock Washer
Chain Assy (did520vc5, 110le)
. Joint Set

Page: 17 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG17

GEAR SHIFTING

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

25211-32402
25221-32403
25231-13F00
25411-14331
25310-13F10
25322-31310
25323-34201
25324-34201
09261-05003
09440-04003
25331-38201
02122-06123
25341-38200
02122-06123
25350-34000
09443-08026
25351-30010
09247-14012
09168-14002
09440-11026
25381-13F00
04221-04069
25510-38200
25520-22A00
25526-47000
25525-13F00
25671-01011
09140-06025
09180-12068
09285-12002
09444-26004
01500-06203
08310- 00067
25600-13F00
25526-47000
25652-20C00
09160-12011
08331-31126
37720-47D00
09280-26005
02112-75203
09209-05011
09440-04010
09404-06429

Fork, Gear Shift No.1


Fork, Gear Shift No.2
Fork, Gear Shift No.3
Shaft, Gear Shift Fork
Cam, Gear Shift
Gear, Gear Shift Cam Driven
Pole, Gear Shift No.1
Pole, Gear Shift No.2
Roller (5x8)
Spring
Lifter, Gear Shift Pole
Screw
Guide, Gear Shift Cam
Screw
Stopper, Gear Shift Cam
Spring
Stopper, Gear Shift Cam No.2
Plug
Gasket (13.8x18.8x0.4)
Spring
Plate, Gear Shift Cam Stopper
Pin
Shaft, Gear Shift
Arm, Gear Shift Link
. Cover, Dust
Rod, Gear Shift Link
Stopper, Return Spring
Nut
Spacer (12x20x15.3)
Oil Seal (12x22x9)
Spring
Bolt
Nut
Lever Assy, Gear Shift
. Cover, Dust
. Rubber, Gear Shift Pedal
Washer (12.5x20x1)
Circlip
Base Assy, Terminal
O Ring (d:2.4, Id:26.2)
Screw
Contact
Spring
Clamp (l:45)

Page: 18 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG18

STARTING MOTOR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

31100-38300-H17
31311-49211-H17
31153-49210
31170-43400
31264-44110
31132-27A01
31135-65010
31130-38300
31172-38300
31171-38300
31143-38300
31281-87402
08321-01067
31161-38300
31156-38300
09280-24003
01547-06253
08361-35068

Motor Assy, Starting


. Armature
. Oil Seal
. Shim Set
. O Ring
. Holder, Brush
.. Spring
. Brush (+)
. Bush
. Bush, B
. O Ring
. Bolt
. Lock Washer
. Washer
. O Ring
. O Ring (d:3, Id:24.5)
Bolt
Nut

Page: 19 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG19

MAGNETO

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9

32101-13F00
32102-13F01
02112-06253
31792-49200
08341-31039
07130-05123
31497-45000
02142-35083
09404-06429

Stator Assy
Rotor Assy
Screw
Nut, Generator
Key
Bolt
Clamp, Generator Lead Wire
Screw
Clamp (l:45)

Page: 20 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG20

BATTERY

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6

33610C12F10J000
33652-08410
33652C29100J000
09462-00043
33820-12F00
33860-12F00

Battery Assy (ftx7l-bs, 12v6ah


Protector (170x95x3.0)
Protector (20x90x3.0)
Band
Wire, Battery (+)
Wire, Battery (-)

Page: 21 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG21

ELECTRICAL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

31800C47E00J000
31861C47E00J000
09481-20102
09128-06013
33810-0AE10
31861C48B10J000
32800C29B00J000
02162-06203
32900-13F00
08316-10063
33410-13F00
09180-06174
01500-05353
33510-45010
33541-38210
33542-38B00

Relay Assy, Starting Motor


. Cover
. Fuse (20a)
Screw (6x8)
Wire, Starter Motor Lead
. Cap, Starter Motor Lead
Rectifier Assy, Regulator
Bolt
Igniter Assy
Nut, Igniter
Coil Assy, Ignition
Spacer (6.2x12x14)
Bolt
Cap, Spark Plug
Seal, Spark Plug Cap
Seal, High Tension Cord

Page: 22 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG22

SPEEDOMETER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

34110-13F40
34110-13F30
34111-13F30
34170-13F30
34191-25D00
34950-13F30
36321-13F30
34181-45C10
09471-12028
09471-12108
03541-14128
08310-00057
34288-13F30
34956-31001
09107-06003
09160-06136
09180-06335
08310-00063
34910-12F00
34938-37000
09408-00119
01550-06123

Speedometer (mile/kilo)
Speedometer (kilo)
Cover, Under
Socket Assy
Cushion, Damper
Bracket, Meter
Lens, Neutral (green)
Washer (15x5.3x1)
Bulb (12v, 3.4w)
Bulb (12v, 1.7w)
Screw
Nut
Packing
Cushion. Meter Bracket
Bolt (6x30)
Washer (6.5x28x1.6)
Spacer (6.5x10x16.5)
Nut
Cable Assy, Speedometer
Guide, Speedometer Cable
Clamp, Cable & Brake Hose
Bolt

Page: 23 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG23

HEADLAMP

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

35100-13F01-999
35121-13F01
35111-13F00
35131-13F00
35135-45900
35145-13F00
35151-45900
35152-45600
35181-13F00
35165-13F00
35173-38A00
35161-13F00
35154-13F00
09471-12185
35192-13F00
02112-05167
35950-09EF0
35956-13F10
08316-10043

Headlamp Assy
. Unit
. Rim
. Stay
. Nut
. Spring
. Adjust Screw
. Nut
. Screw
. Cap, Screw
. Cover, Socket
. Screw
. Spring
Bulb (12v, 60/55w)
Spacer, Headlamp
Screw
Reflex Reflector, Assy
Bracket Front, Side Reflector
Nut

Page: 24 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG24

TURN SIGNAL LAMP

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

35601-33DA0
35602-33DA0
35612-38A30
35613-38A00
03211-04253
35627-43010
35619-45C10
09471-12083
35623-38A01
08316-10103
35670-12F00
35680-12F00
01550-06123
35603-33DA0
35604-33DA0
35612-38A01
35613-38A00
03211-04253
35627-43010
35659-45C10
09471-12045
35623-38A01
35695-17C00
09160-10501
08316-10103
38610-12FA0

Lamp Assy, Front Rh


Lamp Assy, Front Lh
. Lens
. Gasket
. Screw
. Gasket
. Stay, Turn Signal
. Bulb (12v, 21/5w)
. Screw
Nut
Bracket, Fr Rh
Bracket, Fr Lh
Bolt, Bracket
Lamp Assy, Rear Turn, R
Lamp Assy, Rear Turn, L
. Lens
. Gasket
. Screw
. Gasket
. Stay, Turn Signal
. Bulb (12v, 21w)
. Screw
Spacer
Washer (10.5x30x2.3)
Nut
Relay Assy, Turn Signal

Page: 25 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG25

REAR COMBINATION LAMP

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

35710-12F30
35740-42E11
35716-48B21
35718-12F00
35736-48B21
35765-48B21
09471-12083
03211-04123
09160-05501
09308-08007
09320-10015
03541-05123
35927-13F00
09160-06088
02142-06123
08316-10063
09321-06026
35970-09EF0
08316-10053
35974-13F00
35975-13F00
02142-06083
35970-09EF0
08316-10053

Lamp Assy, Rear Comb


. Lamp Unit
. Plate, No.1
. Socket & Cord
. Plate
. Cushion
. Bulb (12v, 21/5w)
. Screw
Washer, Rear Comb (5.5x20x1.2)
Grommet
Cushion, Rear Comb
Screw, Rear Comb
Bracket, License Plate
Washer, License (6.5x20x1.6)
Screw, License
Nut, License
Cushion, Rear Fender
Reflex Reflector Assy, Rear
Nut
Bracket, Rear Rh
Bracket, Rear Lh
Screw
Reflex Reflector Assy, Rear
Nut

Page: 26 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG26

WIRING HARNESS

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
5
5
6
6
6
6
7
8
9
9
10
11
12
13
14
15
16
17
18

36610-13FA0
09481-10501
09481-15501
36619-23E00
09404-06429
09404-06431
09404-06435
09407-11401
09407-14403
09407-18402
09407-25401
01550-06163
03541-04103
37102-33870
37102-33890
37100-33E20
09139-08016
37740-04A10
09443-06046
37840-44A20
01550-06163
38500-12FA0
01550-08163
37146-33E00

Harness, Wiring
. Fuse (10a)
. Fuse (15a)
Guide, Wiring Harness
Clamp (l:45)
Clamp (l:80)
Clamp (l:135)
Clamp (l:95)
Clamp (l:125)
Clamp (l:165)
Clamp (l:235)
Bolt, Guide
Screw, Clamp
Lock Set
Lock Set
. Lock Assy, Steering
Screw
Switch Assy, Stop Lamp
Spring, Stop Lamp
Switch Assy, Side Stand
Bolt
Horn Assy
Bolt
Key, Blank

Page: 27 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG27

HANDLE SWITCH

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7

37200-13FB0
D2116-05305
D2116-05505
02112-05103
37400-13FB0
D2116-05255
D2116-05455

Switch Assy, Handle Rh


. Screw
. Screw
Screw, Throttle Cable
Switch Assy, Handle Lh
. Screw
. Screw

Page: 28 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG28

FRAME

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

41100-13F01-EE3
01550-08603
01550-08253
08316-10083
41580-12FA0-EE3
01550-08553
09180-08208
08313-20087
41991-13FA0-EE3
09103-08289
08319-31088
61222-38A01
41540-12FA0-EE3
01550-06163
09169-06065
09320-08007

Frame (black)
Bolt
Bolt
Nut, Front
Brace, Rear Frame
Bolt
Spacer
Nut, Brace
Plate, Engine Mount Upper
Bolt (8x50)
Nut
Cap, Pivot
Holder, Battery (black)
Bolt
Washer
Cushion (8.5x20x8)

Page: 29 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG29

STAND - REAR BRAKE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

42310-13F10
09111-10027
09159-10097
09443-14066
09443-19012
43110-13FA0
09160-16043
09448-31034
04111-30258
01500-06207
08310-00067
58510-13F00
58830-13F00
09200-05001
04111-20158
09209-13001
09150-06001
09385-06012
58621-12F00
01550-06123
01550-06123
09407-14407

Stand, Prop
Bolt
Nut
Spring
Spring
Pedal, Brake
Washer (16.5x22x1.0)
Spring
Cotter Pin
Bolt
Nut
Cable, Rear Brake
Cable, Stop Lamp Switch
Pin, Rear Brake Cable
Cotter Pin
Pin, Rear Brake Adj. Cable
Nut
Snap Pin
Guide, Rear Brake Cable
Bolt
Bolt
Clamp (l:145)

Page: 30 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG30

FOOTREST

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

43510-13FA0-EE3
43520-13FA0-EE3
01550-08203
43550-12FA0
43560-12FA0
43570-04F00
43631-34A01
09208-06005
08332-11043
43610-03001
09160-19024
43612-0AE00
43636-25D00
08332-11043

Bracket, Front Footrest Rh (bl


Bracket, Front Footrest Lh (bl
Bolt
Rubber, Front Footrest Rh
Rubber, Front Footrest Lh
Cushion, Front Footrest
Washer, Footrest Rubber
Pin
E Ring
Bar, Pillion Footrest
Washer (19.5x32x2.0)
Rubber, Pillion Footrest
Pin, Pillion Footrest
E Ring

Page: 31 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG31

FUEL TANK (MODEL K3)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
1
1
2
2
3
3
4
4
5
5
6
7
8
8
9
10
11
12
13
14
15

44100-12FG1-Y7L
44100-12FG1-Y7H
44100-12FF1-Y7L
44100-12FF1-Y7H
68110-12F50-LK2
68110-12F50-LK3
68111-38A21-CH1
68111-38A21-LK4
44100-12FE1-Y7L
44100-12FE1-Y7H
68110-12F50-LK2
68110-12F50-LK3
68111C12F00J000
68121C12F00J000
44200-12870
44200-38850
09329-10007
44541-03F00
09407-20405
09320-10020
44512-42E00
09180-06271
01550-06303

Tank Assy, Fuel (black)


Tank Assy, Fuel (blue)
Tank Assy, Fuel (black)
Tank Assy, Fuel (blue)
. Tape Set, Fuel Tank
. Tape Set, Fuel Tank
. Emblem, Fuel Tank
. Emblem, Fuel Tank
Tank Assy, Fuel (black)
Tank Assy, Fuel (blue)
. Tape Set, Fuel Tank
. Tape Set, Fuel Tank
Emblem, Fuel Tank Rh
Emblem, Fuel Tank Lh
Cap Set, Fuel Tank
Cap Set, Fuel Tank
Cushion
Cushion, Fuel Tank Ctr.
Clamp (l:195)
Cushion
Cushion, Fuel Tank Rear
Spacer (6.5x9x18)
Bolt

Page: 32 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG31A

FUEL TANK (MODEL K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
4
5
5
6
7
8
8
9
10
11
12
13
14
15

44100-12FG1-Y9X
44100-12FF1-Y9X
68110-12F50-ALJ
68111-38A21-ALL
44100-12FE1-Y9X
44100-12FE1-YWX
68110-12F50-ALJ
68110-12F50-ALK
68111C12F00J000
68121C12F00J000
44200-12870
44200-38850
09329-10007
44541-03F00
09407-20405
09320-10020
44512-42E00
09180-06271
01550-06303

Tank Assy, Fuel (black)


Tank Assy, Fuel (black)
. Tape Set, Fuel Tank
. Emblem, Fuel Tank
Tank Assy, Fuel (black)
Tank Assy, Fuel (blue)
. Tape Set, Fuel Tank
. Tape Set, Fuel Tank
Emblem, Fuel Tank Rh
Emblem, Fuel Tank Lh
Cap Set, Fuel Tank Filler
Cap Set, Fuel Tank Filler
Cushion
Cushion, Fuel Tank Ctr.
Clamp (l:195)
Cushion
Cushion, Fuel Tank Rear
Spacer (6.5x9x18)
Bolt

Page: 33 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG31B

FUEL TANK (MODEL K5)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
4
5
5
6
7
8
8
9
10
11
12
13
14
15

44100-12FL0-Y7L
44100-12FP0-Y7L
68110-12F50-ALJ
68111-18G20
44100-12FL0-Y7L
44100-12FL0-YC2
68110-12F50-ALJ
68110-12F50-ALK
68111C12F00J000
68121C12F00J000
44200-12870
44200-38850
09329-10007
44541-03F00
09407-20405
09320-10020
44512-42E00
09180-06271
01550-06303

Tank Assy, Fuel (black)


Tank Assy, Fuel (black)
. Tape Set, Fuel Tank
. Emblem, "s"
Tank Assy, Fuel (black)
Tank Assy, Fuel (blue)
. Tape Set, Fuel Tank
. Tape Set, Fuel Tank
Emblem, Fuel Tank Rh
Emblem, Fuel Tank Lh
Cap Set, Fuel Tank Filler
Cap Set, Fuel Tank Filler
Cushion
Cushion, Fuel Tank Ctr.
Clamp (l:195)
Cushion
Cushion, Fuel Tank Rear
Spacer (6.5x9x18)
Bolt

Page: 34 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG32

FUEL COCK

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5

44300-12F00
09128-06006
09168-06026
09355-70125-600
09401-11407

Cock Assy, Fuel


Bolt
Gasket (6.4x11.5x0.8)
Hose
Clip

Page: 35 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG33

EVAPO SYSTEM (P33)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
10a
11
12
13
14
15
16
17
18
19
20
21
22

09355-54116-600
09440-13043
09401-11413
44240-17C00
44892-24A00
44894-24A00
02142-04083
44433-13F00
17210-26E00
17211-48E00
09251-07003
44434-13F00
09440-13052
09401-12404
44880-02F01
44883-26E00
44882-02F01
02142-06123
08316-10063
44890-13F00
44894-24A00
01550-06123
09355-54115-600

Hose, Tank & Valve


Spring
Clip
Valve, Breather
Plate
. Cushion
Screw
Hose, Valve & Canister
Canister
Cap
Cap, Parge
Hose, Canister & Carburetor
Spring
Clip
Bracket, Canister
Cushion
Holder
Screw
Nut
Bracket, Breather Valve
. Cushion
Bolt
Hose, Carburetor

Page: 36 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG34

FRAME COVER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
2
3
4
4
4
5
6
7
8
9
10
11
12
13
14
15

47111-12F00-Y7L
47111-12F00-YC2
47211-12F00-Y7L
47211-12F00-YC2
68131-12F40-CH1
68131-12F50-M7P
68131-12F50-BG3
68131-12F50-JV8
47121-12FA0
47221-12FA0
53123-33E00
02142-06123
09169-06071
09320-08018
09320-08013
92211C12F01J000
09800-21022
09816-00050
09816-00103

Cover, Frame Rh (black)


Cover, Frame Rh (blue)
Cover, Frame Lh (black)
Cover, Frame Lh (blue)
Emblem, Frame Cover
Emblem, Suzuki
Emblem, Suzuki
Emblem, Suzuki
Cover, Frame Rear Rh
Cover, Frame Rear Lh
Cushion
Screw
Washer
Cushion
Cushion, Lh
Body, Luggage Box
Tool Assy
Spanner 6, Hexagon
Spanner 4, Hexagon

Page: 37 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG35

HEADLAMP HOUSING

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
8
9

51811-12FA0
01547-06507
51827-12F00
09180-06279
08313-20067
51850-12F01
08319-31103
53111-12F01-Y7L
53111-12F01-YC2
09111-06066

Housing, Headlamp
Bolt
Cushion, Headlamp Housing
Spacer
Nut
Bracket, Headlamp Housing
Nut
Fender, Front (black)
Fender, Front (blue)
Bolt

Page: 38 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG36

HANDLEBAR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23

56111-12FA0
56200-12870
09127-06021
56272-26D10
56276-17D00
09160-06126
56272-44500
09159-06024
56500-12FA0
56600-12FA0
58200-13F00
09200-06004
04111-20158
58634-25D00
01500-06167
58626-37400
02112-16103
58300-13F00
58300-13F10
09403-10307
01550-06123
58410-13F00
09407-10403
09407-25401

Handlebar
Balancer Set, Handlebar
. Screw (6x125)
. Expander, Handle Balancer
. Spacer, Expander
. Washer (6.5x14x2.0)
. Expander, Handle Balancer
. Nut
Mirror Assy, Rear View Rh
Mirror Assy, Rear View Lh
Cable Assy, Clutch
Pin (l:13)
Cotter Pin
Stopper, Clutch Cable
Bolt
Clamp, Clutch Cable
Screw
Cable Assy, Throttle No.1
Cable Assy, Throttle No.2
Clamp
Bolt
Cable, Starter
Clamp (l:125)
Clamp (l:235)

Page: 39 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG37

HANDLE LEVER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

57110-0AE0
57300-0AE00
57420-0AE00
57431-0AE00
D8316-10065
57460-17C00
57465-17C00
57211-07E00
57500-0AE00
57621-0AE00
57431-0AE00
D8319-60065
57041-0AE00
D1557-06205
57560-05A00
02122-03203
57661-33E00

Grip, Throttle
Lever Assy, Brake
. Lever, Brake
. Bolt, Lever
. Nut
Switch Assy, Stop Brake
. Screw
Grip, Lh
Lever Assy, Clutch
. Lever, Clutch
. Bolt, Lever Set
. Nut
. Adjuster Set, Wire
. Bolt
Switch, Clutch
Screw
Cover, Clutch Lever

Page: 40 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG38

REAR FENDER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

63111-12F00-Y7L
63111-12F00-YC2
09320-13015
63118-12F00
63140-13F00
09169-06071
08313-10063
63331C12F00J000
02142-06163
09169-06055
08316-10063
63311C12F00J000
63312-48E00
63191-48E00
02162-06123
09169-06071
02162-06163
47153-19C01
68171-12F00-YD8

Fender, Rear (black)


Fender, Rear (blue)
Cushion, Upper
Cushion, Side
Bracket, Rear Fender
Washer
Nut
Mud Guard, Rear Fender
Screw
Washer
Nut
Extension, Rear Fender
Cushion, Extension
Cap, Extension
Bolt, Side
Washer
Bolt, Rear
Nut, Rear Fender Ext.
Emblem "suzuki"

Page: 41 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG39

LABEL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
2
3
4
5
5
5

68319-29F00
68319-29F10
68332-0AE11
68332-0AE21
68353-26E02
68387-13F00
99011-13F56-03A
99011-13F56-01A
99011-13F56-01F

Label, Warning
Label, Warning
Label, Tire Information
Label, Tire Information
Label, Manual Notice
Label, Vacuum Hose Routing
Manual, Owner's
Manual, Owner's
Manual, Owner's

Page: 42 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG40

SEAT

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

45100-12FA0-K9C
45148-12FA0
45147-12FA0
45149-12FA0
45119-12F00
45220-12F00
02122-06253
45300-12FA0-K9C
45180-12FA0-T65
D8316-10065
09106-08140
95700-31840
01547-05103
09407-22403
45289-03F00
03141-14123
09106-06061

Seat Assy
. Cushion, Front
. Cushion, Rear
. Cushion, Tool
Plate, Front Seat Hook
Bracket, Front Seat
Screw
Seat Assy, Pillion
. Band, Seat
. Nut
Bolt, Rear (8x16)
Lock Set, Seat
Bolt
Clamp
Bracket, Seat Lock
Screw
Bolt, Front (6x12)

Page: 43 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG41

FRONT FORK DAMPER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

51103-12FA0
51104-12FA0
51130-12FA0
51140-12FA0
51152-12F00
51168-12FA0
51153-25D00
51556-12FA0
51173-25D00
51195-25D00
51147-42AA0
51148-31030
51110-12FA0
51121-12FA0
51146-12FA0
51177-12FA0
51196-12FA0
51171-12FA0
51192-12FA0
51176-25D00
51117-25D00
51189-12FA0
51166-12FA0

Damper Assy, Front Fork Rh


Damper Assy, Front Fork Lh
. Tube, Outer Rh
. Tube, Outer Lh
. Bush, Guide
. Spacer, Seal
. Seal, Oil
. Ring, Stopper
. Seal, Dust
. Piece, Oil Lock
. Bolt
. Gasket
. Tube, Inner
. Bush, Slide
. Pipe, Seat
. Spring, Rebound
. Ring, Piston
. Spring, Front
. Joint, Spring
. Collar, Spring
. O Ring
. Bolt, Fork
. Bolt, Rh (8x35)

Page: 44 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG42

STEERING STEM

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

51410-12FA0
51644-12C00
09267-30010
01550-10407
51311-12FA0
01550-08457
51356-12FA0
51352-02B00
09250-06011
07130-08257
56211-12FA0
56221-12FA0
51451-12FA0
08319-31108
51871C12F00J000
09139-06083
09267-25009
51643-40502
51631-28000
68281-35F00

Stem, Steering
. Seal, Lower
. Bearing (30x55x17)
Bolt (10x40)
Head, Steering Stem
Bolt (8x45)
Washer
Bolt
Cap
Bolt (8x25)
Holder, Handle Upper
Holder, Handle Lower
Bolt, Holder
Nut
Cover, Front Fork Under
Screw (6x16)
Bearing (25x47x15)
Seal, Dust Upper
Nut, Stem
Emblem "s"

Page: 45 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG43

FRONT WHEEL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
7
8
9
10
11
12
13
14
15
15

54111-25D00
08123-63027
54730-18400
54711-12FA0
54740-18410
54600-12F00
59221-12FA0
09106-08131
55100-12FA0
55200-12FA0
55261-12FA0
55311-12F01
55320-12F00
55411-11000
55412-11000

Hub Set, Front


. Bearing
. Spacer, Bearing
Axle, Front
Spacer, Bearing Rh
Box Assy, Speedometer Gear
Disc, Front Brake Lh
Bolt (8x30)
Tire, Front (110/90-16)
Tube Assy, Wheel Inner
Protector, Inner Tube
Rim, Front Wheel (16xmt2.50)
Spoke Set, Front Wheel
Balancer (20g)
Balancer (30g)

Page: 46 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG44

FRONT CALIPER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

59300-12FA0
59300-0AE00
59300-0AE10
59300-0AE20
59315-0AEA0
59386-0AE00
59382-0AE00
59303-0AE00
59305-0AE00
D8316-10085
59345-0AE00
59316-0AE00
59121-0AE00
59122-0AE00
59371-0AE00
01550-10403

Caliper Assy, Front Lh


. Piston Set
.. Seal Set, Piston
. Pad Set
. Spring
. Boot
. Pin
. Boot
. Bolt
. Nut
. Pin
. Retainer
. Bleeder
. Cap
. Shim
Bolt

Page: 47 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG45

FRONT MASTER CYLINDER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

59600-0AEA0
59600-0AE00
59667-0AE00
59669-0AE01
69689-49300
59671-0AE01
D1547-06255
59675-0AE00
59664-35E50
59668-0AE00
09360-10041
09161-10009
59480-12FA0
59260-12F00
59268-12F00
01550-06123

Cylinder Assy, Front Master


. Piston/cup Set
. Diaphragm
. Cap
. Screw
. Holder
. Bolt (6x25)
. Bolt (6x38)
. Protector
. Plate
Bolt (10x1.00x22)
Washer (10x15x1.5)
Hose, Front Brake
Clamp, Brake Hose
Clamp, Brake Hose
Bolt

Page: 48 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG46

REAR SWINGING ARM

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

61000-13FA0-EE3
09263-20041
61251C13F00J000
09286-20001
61252C13F01J000
09286-20001
61211-38301
08322-01143
08319-21148
61273-12F00
09116-06111
09180-06255
64311-26F00-019
09111-08012
09111-08013
09162-08008
09140-08008
04111-20208
61410-12F00
61421-38200
08319-31088

Swinging Arm Assy, Rear


. Bearing (20x27x20)
Spacer, Pivot Outer
Seal, Oil (20x27x5)
Spacer, Pivot Inner
Seal, Oil (20x27x5)
Shaft, Pivot
Washer
Nut
Buffer, Chain Touch Defense
Bolt (6x20)
Spacer (6.5x9x3.8)
Torque Link, Rear (black)
Bolt, Front (8x22.5)
Bolt, Rear (8x26.5)
Washer, Lock
Nut
Pin, Cotter
Adjuster, Chain
Plate, Chain Adjuster
Nut

Page: 49 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG47

CHAIN CASE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7

61310-12FB0
02142-06103
62100-13FA0
09160-10127
08322-01127
08313-10107
09103-10019

Case, Chain
Screw
Absorber Assy, Rear Shock
Washer, Outer (10.5x24x2.30)
Washer, Inner
Nut
Bolt, Lower (10x37)

Page: 50 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG48

REAR WHEEL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
31
32
33

64110-07005
64210-39115
54041-07E00
55421-20E00
54441-29305
09280-14003
09160-14055
64451-30501
01550-06407
08316-10067
64610-38300
64733-38300
09262-20069
09285-28001
64651-07001
64711-12F00
09180-15011
08143-62027
08143-63027
64741C12F00J000
64751C12F00J000
64712-08301
64511-13FA0
09103-10044
08319-31108
65100-12FA0
65200-12FA0
65261-12FA0
65311-12F00
65320-12F00
55411-11000
55412-11000
09159-14018
04111-30258

Hub, Rear Wheel


Panel, Rear Brake Anchor
Shoe Set, Brake
. Spring
Cam, Brake
O Ring
Washer
Lever, Brake Cam
Bolt
Nut
Drum, Sprocket Mounting
Retainer, Mouting Drum
Bearing, Drum (20x47x14)
Oil Seal (28x47x7)
Shock Absorber, Hub
Axle, Rear
Spacer, Bearing (15.3x21.7x63)
Bearing, Wheel Rh
Bearing, Wheel Lh
Spacer, Axle Rh
Spacer, Axle Lh
Washer, Guide
Sprocket, Rear (nt:41)
Bolt (10x40)
Nut
Tire, Rear (130/90-15)
Tube Assy, Wheel Inner
Protector, Inner Tube
Rim, Rear Wheel (15xmt3.00)
Spoke Set, Rear Wheel
Balancer (20g)
Balancer (30g)
Nut
Pin

Page: 51 of 52

Catalogue Title:

Block No.

Block Title.

GZ250K5 (GZ250K5 P3 P28)

FIG49

OPTIONAL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
2
2
2
2
3
4
4
5
6

99000-25110
99104-32020
99104-32030
99000-32050
99000-32100
99000-32130
99000-32040
99000-31140
99000-31110
99000-25030
99000-25140

Suzuki Pbc Grease


Thread Lock Super (1361a)
Thread Lock Super (1363a)
Thread Lock Super (1342)
Thread Lock Super (1305)
Thread Lock Super (1360)
Thread Lock Cement
Suzuki Bond (1207b) Black
Suzuki Bond (1215)
Suzuki Super Grease
Suzuki Moly Paste

Page: 52 of 52

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