CANNONDALE USA (CUSA)
Cannondale Bicycle Corporation172 Friendship RoadBedford, Pennsylvania 15522(Voice): 1-800-BIKEUSA(Fax): firstname.lastname@example.org
CANNONDALE AUSTRALIA (CA)
Unit 6, 4 Prosperity ParadeWarriewood N.S.W 2102AustraliaPhone(02)9979 5851Fax(02)9979 5688
CANNONDALE JAPAN (CJ)
12-5 Harayamadai5-cho Sakai CityOsaka, Japan 590-0132(Voice): 011.81.722.99.9399(Fax): 0722-93-6166
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mail: Postbus 5100visits: Hanzepoort 277570 GC OldenzaalNetherlands(Voice): +31 541 573580(Fax): 31-5415-14240
This document online at: http://www.cannondale.com/bikes/tech/All information and speciﬁcations are subject to change for productImprovement without notice.© 2004 Cannondale Bicycle Corporation - All Rights Reserved
Publication TitlePublication No.
Headshok Super Fatty 80
Fork Telescope Replacement Instructions
These instructions are for a Cannondale ﬁeld service program affecting certain
forks. The affected forkshave incorrectly manufactured (steel) inner tubes resulting in air loss. This is not a safety recall.Replacement telescopes provided under this replacement program are the alloy type and 110 grams lighter. Cannondale Dealersthat received affected bicycles/forks will receive necessary service kit quantities. The existing damping cartridge must beremoved and installed in the replacement fork telescope. The kits include all other parts necessary to complete the instructions.
The replacement service must only be performed at a Cannondale Retailer shop and only by a experienced bike mechanic.Please use the contact information below if you have questions or are unable to perform the service described.
Parts in Service Kits:
• Alloy Super Fatty
fork telescope assembly• New damper air piston seal.• UPS Return label for removed fork telescope.
Tools & Supplies Needed to Complete:
mm Allen Key•
mm Allen Key• Park Tool SPA-1 (green pin spanner) or Cannondale
• Rubber Mallet• Schrader valve core tool• Small quantity clean fork oil• Small quantity bicycle bearing grease• Loctite™
(or equivalent removable thread locking agent)
Required Cannondale HeadShok Tools:
Castle ToolUpper Bearing Driver**OPTIONAL- Pin toolA green pin spanner andlarge socket can be usedin place of this tool