Service Manual

STEREO CASSETTE DECK

D
AUTO REVERSE/FRONT LOADING MECHANISM
REC DOLBY NR REVERSE MODE OPEN /CLOSE REV FWD

STOP

REW

FF

STEREO CASSETTE DECK

ORDER NO.

RRV1933

CT-R5
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type Model Power Requirement CT-R5
ZY

Remarks

DC power supplied from other system component

These products are component of systems. This product does not operate normally by itself. Please connect it to the STEREO TUNER AMPLIFIER SX-R9/MY, for adjustment and operation inspection. Otherwise damage may result.

CONTENTS
1. SAFETY INFORMATION .................................... 2 2. EXPLODED VIEWS AND PARTS LIST ............. 3 3. SCHEMATIC DIAGRAM ................................... 11 4. PCB CONNECTION DIAGRAM ....................... 16 5. PCB PARTS LIST ............................................. 24 6. ADJUSTMENT .................................................. 26 PIONEER ELECTRONIC CORPORATION 7. GENERAL INFORMATION .............................. 30 7.1 IC ................................................................ 30 7.2 BLOCK DIAGRAM .................................... 31 8. PANEL FACILITIES AND SPECIFICATIONS ................................................................... 32

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V . Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Lane Crawford Place, Singapore 0923 TZZR APR. 1998 Printed in Japan

C PIONEER ELECTRONIC CORPORATION 1998

CT-R5

1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5). When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced.

NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation. REMARQUE (POUR MODLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pices de remplacement doivent avoir la mme dsignation.

(FOR USA MODEL ONLY) 1. SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage , etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

Device under test

Test all exposed metal surfaces

Leakage current tester

Reading should not be above 0.5 mA

Also test with plug reversed (Using AC adapter plug as required) Earth ground

AC Leakage Test

CT-R5

2. EXPLODED VIEWS AND PARTS LIST

NOTES : Parts marked by NSP are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. The Therefore, when replacing, be sure to use parts of identical designation. Screw adjacent to mark on the product are used for disassembly.

2.1 PACKING
PACKING PARTS LIST
6 5
Mark No.
1 2 3 4

Description
Pad F Pad R Packing Case Operating Instructions ( English/French/German/Italian/ Dutch/Spanish ) Warranty Card Caution Sheet Mirror Mat Sheet

Part No.
AHA7199 AHA7200 AHD7612 ARE7178

4
NSP 5 6 7

ARY7008 ARM7034 DHL1050

1 3

CT-R5

2.2 EXTERIOR
13 12 19

15 15

15

Refer to "2.4 MECHANISM 8 UNIT (1/2) " 14 11 15 18 15 15 4 9 15 15 15 16 7 6 15

2 1 3 17 15 Refer to "2.3 FRONT PANEL ". 15 15 10

EXTERIOR SECTION PARTS LIST

Mark No.
NSP 1 2 3 4 5 6 7 8 9 10

17

Description
Chassis Foot Insulator Assy PCB Mold Rear Panel CONNECT ASSY Connection Cable Mechanism Unit MAIN ASSY MCON ASSY

Part No.
ANA7063 AEC7114 AMR7189 AMR2115 ANC7686 AWZ8894 ADE7018 RYM1264 AWZ8891 AWZ8893

Mark No.
11 12 13 14 15 16 17 18 19

Description
Bonnet Tray Panel Tray Cap Tray Seal Screw Screw Screw Cord Clamper Screw

Part No.
AZN7701 AAK7469 AAK7471 RRW1162 VBZ30P080FZK BBZ30P140FMC BBT30P080FZK RNH-184 BBZ30P100FMC

NSP

NSP

CT-R5

2.3 FRONT PANEL

8 3(1/2) 6(2/3) 6(1/3) 7 11 10 11

3(2/2)

11

9 6(3/3)

4 2

Part cut
Cut 2 Cut

FRONT PANEL SECTION PARTS LIST

Mark No.
1 2 3 4 5 6 7 8 9 10 11

Cut limit line not be ferced out !

Cut
6

Cut

Description
Front Panel Panel Base Play Button FF Button LED Lens A LED Lens B Blind Mould FRONT ASSY Lead Card 12P Poron Seat Screw

Part No.
ANB7106 AMB7461 AAD7413 AAD7414 AAK7472 AAK7473 AZA7263 AWZ8892 ADD7073 AEB7095 PPZ30P080FMC

Cut 3 Cut Cut

Cut 5 Cut

CT-R5

2.4 MECHANISM UNIT (1/2)

10 19 11

9 24 16 2 29 3 25 30 26 7 6 4 20 7 1 3 30 13 1 8 28 18

15

12

23

28

27 22 21 17

31

32

14

5 5
Refer to "2.5 MECHANISM UNIT (2/2)".

CT-R5

MECHANISM UNIT (1/2) PARTS LIST

Mark No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Description
Screw Bearing 5 Screw Screw Screw Washer Washer Plate Screw (M1.7 X 8.2-7) Screw (M1.4 X 2BK) Spring A Spring B Chassis 576 Holder Assy Arm-576 Retainer Plate Earth Nut Tray-578 Flame Assy Arm A Arm C Plate Arm Pulley C Gear-B Gear Luck Buffer Belt-49.2 Switch MSS-8B Motor PCB Assy C. Deck ADR2178TB

Part No.
BBZ26P050FZK PBP-007 PBZ20P080FMC PMZ20P040FZK PPZ30P060FMC WA21D040D050 WT16D040D050 RNE1937 RBA1124 RBA1125 RBH1451 RBH1452 RNE1915 RNE1916 RNE1917 RNE1918 RNE1919 RNE1920 RNK2265 RNK2266 RNK2267 RNK2268 RNK2269 RNK2270 RNK2285 RNK2286 RNK2273 RNK2274 REB1312 RSG1045 RXM1089 RYM1260

CT-R5 2.5 MECHANISM UNIT (2/2)

1

45 34 1

36 19 27 2 5 11 6 49 38

19 2 12 49 10 7 35

15 51

51

33 17 1 17 42 1

8 24

16 20

48 22 25

23 52 20

48

46

26 26 32 37 21 47 32

1 29 32 39 28

18 14 4 1 14 14 4 4 3 30

31 40

50

43 44

13

41

CT-R5

MECHANISM UNIT (2/2) PARTS LIST

Mark No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Description
Screw Cap Reel Screw S Screw M Spring-B/T R Spring-Lever AC Spring-Base Head Spring-Cam Lock Spring-Arm RF SPR-Pinch Return F SPR-Pinch Return R Spring-B/T F Hall IC Cushion Motor Plate-Spring Plate Shield BRKT Side BRKT M/T Top Bush Reel Base-Reel Gear-Cam Gear-Idler Lever-Brake Arm-Cam Lock Arm-RF Gear-RF Lever-AC Cap-Magnet Plate Magnet PCB Control 2103 Switch Mode Switch Detect Chassis (OS) Assy Chassis (HEAD) Assy Pinch Roller Assy (F) Pinch Roller Assy (R) Flywheel (R) Assy Arm (PLAY) Assy Clutch Fast Assy Flywheel (F) Assy Clutch Play Assy Solenoid Belt Sub Belt Main R/P Head Assy

Part No.
BCZ20P040FMC RNK2284 RBA1122 RBA1123 RBH1443 RBH1444 RBH1445 RBH1446 RBH1447 RBH1448 RBH1449 RBH1450 REA1262 REB1311 RNE1910 RNE1911 RNE1912 RNE1913 RNK2283 RNK2253 RNK2254 RNK2255 RNK2256 RNK2257 RNK2258 RNK2259 RNK2260 RNK2261 RNK2262 RNP1707 RSG1044 RSN1026 RXA1756 RXA1757 RXA1758 RXA1759 RXA1760 RXA1761 RXA1763 RXA1764 RXA1765 RXP1022 REB1308 REB1309 RXA1766

Mark No.
46 47 48 49 50 51 52

Description
DC Motor Assy Connector Washer Washer Washer Washer Plate Loader

Part No.
RXM1088 S13BPHKS WA26D045D025 WA62D095D025 WT10D035D025 WT15D040D050 RNE1939

CT-R5

10

CT-R5

3. SCHEMATIC DIAGRAM
Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "PCB PARTS LIST".

3.1 OVERALL SCHEMATIC DIAGRAM

A

A
MECHANISM UNIT (RYM1264)
CN201
B4BPHKS

MAIN ASSY (AWZ8891)

To TUNER AMPLIFIER SX-R9 CN103
B

CN202
B3BPHKS

CN106
B6BPHKS

CONNECT ASSY (AWZ8894)

To MD RECORDER MJ-R5 CN101

C D

D C
MCON ASSY (AWZ8893)

FRONT ASSY (AWZ8892)

CN403
B13BPHKS

11
1 2 3 4

CT-R5 3.2 MAIN ASSY

A

A
MECHANISM UNIT (1/2) (RYM1264)

MAIN ASSY (AWZ8891)

PB AMP

DOLBYB NR

5V

ERASE HEAD B
5V

REC AMP
Film Ceramic Ceramic Ceramic

PB LEVEL R

RXA1766

PB LEVEL L

REC/PB HEAD

REC MUTE

REC LEVEL L

Unmarked

: 1SS 254

BIAS LEVEL R

BIAS LEVEL L

REC LEVEL R

BIAS OSC.

12

A
1

CT-R5

: PLAYBACK SIGNAL : RECORDING SIGNAL PB MUTE A

MS

ALC B

MPX FILTER

6.4V

6.4V

B CN105
D 5 6 7 8

13

CT-R5 3.3 CONNECT ASSY, MCON ASSY AND FRONT ASSY

C
A

MCON ASSY (AWZ8893)

TEST MODE

MECHANISM UNIT (2/2) (RYM1264)

MECHA DRIVER B

LOADING MOTOR

To TUNER AMPLIFIER SX-R9 CN103

C CN401

7V

C CN402

7V

14

B C
1

To MD RECORDER MJ-R5 CN101

2 3 4

CT-R5

D
B
CN103

FRONT ASSY (AWZ8892)

B
CN104

SWITCHES:
S511: STOP S512: REW S513: FF S514: FWD S515: REV S516: OPEN/CLOSE S517: REC S518: DOLBY NR S519: REVERSE MODE
B

Q451Q458: DTC143EK

A CN203

5V 5V

: PLAYBACK SIGNAL : RECORDING SIGNAL

CONNECT ASSY (AWZ8894)

CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. NO. AEK7009, MFD BY LITTEL FUSE INK.FOR IC101 AND IC102.
5 6 7

B C D
8

15

CT-R5

4. PCB CONNECTION DIAGRAM

4.1 MAIN ASSY , CONNECT ASSY
A

A
NOTE FOR PCB DIAGRAMS:
1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below.
Symbol in PCB Diagrams Symbol in Schematic Diagrams Part Name

MAIN ASSY

B B C E B B C E D D G S

E B

E Transistor

E B

E Transistor with resistor

S D

S Field effect transistor

VR331
Resistor array

VR332 Q335 Q102 Q201 Q202

Q332 Q331

Q333

Q334

3-terminal regulator 3. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram.

To MECHANISM UNIT (1/2) ERASE HEAD To MECHANISM UNIT (1/2) REC/PB HEAD

4. Viewpoint of PCB diagrams

Connector Capacitor

SIDE A

B
C
P. C. Board Chip Part

CONNECT ASSY

SIDE B

ANP7205B

Q102

Q101

Q112 IC111 Q111

16

A B
1

CT-R5 SIDE A
A

VR201 VR202 VR301 VR302 IC231 Q336 Q306 Q305 Q253

To MD RECORDER MJ-R5 CN101 To MECHANISM UNIT (2/2)

C

CN402

CN401
D

IC102

IC101

To TUNER AMPLIFIER SX-R9 CN103

A B
8

17

CT-R5

MAIN ASSY

IC251 Q251 Q252

Q353

Q231 Q352 Q351 Q232

B
C

CONNECT ASSY

ANP7205B

18

A B
1

CT-R5 SIDE B
A

Q301Q304 Q205 Q206

IC301 IC201 Q203 Q204 IC207

SIDE B

A B
8

19

CT-R5
4.2 MCON ASSY, FRONT ASSY
A

FRONT ASSY

C
C

MCON ASSY

Q410 Q408

Q409 Q407

Q401

B
D

CN104 CN103

20

C D
1

CT-R5

SIDE A
A

To MECHANISM UNIT (2/2)

Q402

Q405

Q403

C D
8

21

CT-R5

FRONT ASSY

MCON ASSY

Q451Q458

Q404

Q406

IC401

22

C D
1

CT-R5

SIDE B

SIDE B

ANP7205B

C D
8

23

CT-R5

5. PCB PARTS LIST

NOTES : Parts marked by NSP are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. The Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex. 1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J = 5%, and K = 10%). 560 = 56 10 1 = 561 ................................................... RD1/4PU 5 6 1 J 47k = 47 10 3 = 473 .................................................. RD1/4PU 4 7 3 J 0.5 = R50 ...................................................................... RN2H 5 0 K 1 = 1R0 ......................................................................... RS1P 1 0 K Ex. 2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k = 562 10 1 = 5621 ........................................... RN1/4PC 5 6 2 1 F Mark No. Description Part No. Mark No. Description Part No.
CEAT2R2M50 CEAT2R2M50 CEAT330M16 CEAT330M25 CEAT470M16 CEAT470M16 CFTYA103J50 CFTYA223J50 CKSQYB152K50 CKSQYB221K50 CKSQYB272K50 CKSQYB332K50 CKSQYB333K25 CKSQYB393K50 CKSQYB472K50 CKSQYB682K50 CKSQYB823K25 CKSQYF105Z16 CQHA822J2A

LIST OF PCB ASSEMBLIES

NSP TC MAIN ASSY MAIN ASSY FRONT ASSY MCON ASSY CONNECT ASSY AWM7302 AWZ8891 AWZ8892 AWZ8893 AWZ8894

C231,C232,C251,C252 C303, C304, C351- C318 C309, C310 C205, C206 C209, C210, C319,C320 C334, C335 C353, C354 C336 C903,C904 C301, C302 C307,C308 C338,C339 C311,C312 C313,C314 C337 C207,C208 C305,C306 C254 C333

MAIN ASSY
IC201,IC251,IC301 IC231 Q334 Q331,Q332 Q353 Q251,Q252,Q303,Q304 Q351,Q352 Q333 Q201,Q202 Q207, Q231,Q232 Q306, Q336 Q253, Q305 Q203- Q206, Q301, Q302 Q335 D201- D206, D251D253 D351- D353 BA4558F-HT CXA1101P 2SB1238X 2SC1815 2SC2412K 2SD2114K 2SD2114K 2SD2144S 2SK373 DTA124EK DTA124ES DTA143ES DTC114TK DTC124ES 1SS254 1SS254

SEMICONDUCTORS

RESISTORS
R336 R338 R335 R262 R359, R360 R232- R235, R319, R320 R255 R231 R267, R325 R263 R215, R216, R323,R324 VR201, VR202 (4.7 k) VR301, VR302 (4.7 k) VR331, VR332 (220 k) Other Resistors RD1/2VM111J RD1/2VM161J RD1/2VM4R7J RD1/4PU101J RD1/4PU102J RD1/4PU103J RD1/4PU222J RD1/4PU433J RD1/4PU473J RD1/4PU751J RD1/4PU820J PCP1028 RCP1139 RCP1142 RS1/10S&&&J

COILS AND FILTERS

L331 (OSC. COIL) L301, L302 (10 mH) L303, L304 (3.3 mH) F351, F352 (MPX. FILTER) ATX7002 RTF1004 RTF1019 RTF1217

CAPACITORS
C201, C202 C901, C902 C233, C253 C203, C204 C235, C236 C233,C234,C340 C237,C238 C355 CCSQCH100D50 CCSQCH101J50 CCSQCH121J50 CCSQSL471J50 CEASR68M50 CEAT100M50 CEAT101M10 CEAT220M50

OTHERS
CN202 CN201 CN203 KR CONNECTOR(3P) KR CONNECTOR 2mm CONNECTOR PCB BINDER B3B-PH-K-S B4B-PH-K-S TUC-P17X-B1 VEF1040

24

CT-R5

Mark No.

Description

Part No.

Mark No.

Description

Part No.

CONNECT ASSY
IC101,IC102 (Protector 1A) IC111 Q102 Q101 Q111 Q112 D105,D111 D101,D102 D103,D104 AEK7009 BU4066BC 2SB1237X 2SD1858X DTA143ES DTC143ES 1SS254 MTZJ5.6B S5688G

RESISTORS
All Resistors RD1/4PU&&&J

SEMICONDUCTORS

OTHERS
CN404 CN403 CN401 CN402 X401 12P FFC CONNECTOR KR CONNECTOR 2mm CONNECTOR 2mm CONNECTOR PCB BINDER CERAMIC RESONATOR ( 6.00 MHz ) 9607S-12F B13B-PH-K-S TUC-P10X-B1 TUC-P11X-B1 VEF1040 VSS1045

CAPACITORS
C113, C114 C101,C102 C111,C112 C103,C104 CEAT2R2M50 CEAT470M16 CKSQYB103K50 CKSQYF104Z50

FRONT ASSY
D501 - D509 LED(RED) SLR-342VCT31

SEMICONDUCTORS SWITCHES AND RELAYS

S511 - S519 ASG1034

RESISTORS
R105,R106 Other Resistors RS1/10S103J RD1/4PU&&&J

RESISTORS
R504 R501 -R503,R505,R506 Other Resistors RD1/4PU181J RD1/4PU331J RS1/10S&&&J

OTHERS
CN101 CN102 CN106 CN103 CN104 CN105 KN101 19P CONNECTOR 19P SOCKET KR CONNECTOR 2mm CONNECTOR 2mm CONNECTOR 2mm CONNECTOR PCB BINDER EARTH METAL FITTING AKP7002 AKP7013 B6B-PH-K-S TUC-P10P-B1 TUC-P11P-B1 TUC-P17P-B1 VEF1040 VNF1084

OTHERS
CN501 12P FFC CONNECTOR PCB BINDER 9607S-12F VEF1040

MCON ASSY
IC401 Q403,Q405 Q407,Q408 Q407,Q410 Q402 Q401 Q404,Q406,Q451- Q458 D402,D403 PDC044A 2SA1560 2SB1859X 2SD1859X DTA124ES DTC124ES DTC143EK 1SS254

SEMICONDUCTORS

CAPACITORS
C401 C402,C405,C406 C404,C407,C408 C403 CEAT471M6R3 CKSQYB103K50 CKSQYB471K50 CKSQYF105Z16

25

CT-R5

6. ADJUSTMENT
When the adjustment is made, the product should be connected to a STEREO TUNER AMPLIFIER (SX-R9) . For your information, another method (without using the tuner amp.) is explained here.

6.1 TEST MODE

CONNECT ASSY

7 How to enter the Test Mode

* In case that the product is connected to an SX-R9

Select either of the following procedures:
1. By using the remote control, turn on the power to the CT-R5 and receive the " A15F " signal from the tuner amp through the bus. 2. With Power OFF, connect the Pin-15 of the microcomputer to GND, and short the TEST MODE jumper wires W159(TEST) and W160(GNDD) each other on the MCON ASSY. Then turn on the power by using the remote control. (Refer to Fig. 6-1.)

14 12 6

+7.0V 7.0V

+5.6V

Fig.6-2
TEST MODE W159 W160
Short point

7 Test mode operations

- When the product enters the test mode, two center LEDs will flash . - All operation buttons, except for the [REC] and [REVERSE MODE] Buttons, provide normal operations in the mode. - When all LEDs remain extinguished, shift the TC/MD signal selector to the MD side inside the CT-R5. (1) LED check Each time the [REVERSE MODE] button is pushed, the LED operation changes as follows:

MCON ASSY

Normal display = All LEDs ON = All LEDs OFF = Leaf + SW check (2) Leaf SW check When the leaf switches are depressed, their corresponding LEDs light up as follows: Leaf switch LED REV REC SW .............................. REC LED FEW REC SW .............................. FWD LED CrO2 SW ........................................ DOLBY LED HALF SW ...................................... REV LED (3) Auto REC/PLAY operation mode Push the [REC] button. The auto REC/PLAY operation mode starts: 1. Sets the function of tuner amp to AUX. 2. One second later, starts 5-second FWD recording. 3. Performs REV recording for 5 seconds. 4. Shifts the function to TAPE, then performs FWD play for 5 seconds. 5. Stops operations. * When the [REC] button is pushed once again, the above operations are repeated. ** After the auto REC/PLAY operation is completed, when the [REV] button is pushed, CT-R5 performs REV play for 5 seconds and stops operations.

Fig . 6 - 1

* In case that an SX-R9 is not available for adjustment

- On the CONNECT ASSY, short the pin -7 (GNDD:W128), pin -13 (GNDR:W127) and pin-17 (GNDA:W126) of CN101 one another. (Refer to A) - On the MCON ASSY, short the TEST MODE jumper wires W159(TEST) and W160(GNDD) each other. (Refer to Fig. 6-1.) - Apply the DC power voltage to the Pin-6(+5.6V), Pin-12 (-7V), and Pin-14(+7V) of respectively. (Refer to Fig. 6-2.)

7 How to cancel the test mode

To cancel the test mode, push the POWER button on the the tuner amp to turn off the power to the CT-R5.

26

CT-R5

6.2 ADJUSTMENT
7 Adjustment Condition
(1) The ground at the time of adjustment shall be W153. (Refer to Fig. 65). (2) Clean the heads and demagnetize them using a head eraser. (3) Set the measurement level to 0 dBV = 1 Vrms. (4) Use the specified tape for adjustment. Use the labeled (A) side of the test tape. NCT111 : For Tape Speed adjustment NCT-132X : For Playback adjustment STD632 : Normal blank tape * As the reference recording level is 250 nwb/m for NCT 132X, the recording level will be higher by 4 dB for STD 331B (160nwb/m). When adjusting, pay carefull attention to the type of tape used. (5) Provide yourself with the following measuring devides: AC millivoltmeter Low-frequency oscillator Attenuator Oscilloscope (6) Adjust both right and left channels unless otherwise specified. (7) Turn the DOLBY NR switch off unless otherwize specified. (8) Warm up the unit for several minutes before adjustment. In particular, be sure to warm up the unit in the REC/PLAY mode for 3 to 5 minutes before starting recording/playback frequency characteristics adjustment. (9) Always follow the indicated adjustment order. Otherwise, a complete adjustment may not be achieved. Note: In case of adjustment as a single unit, connect a 22 k load resistor to pins 16(PBR) and 18 (PBL)of CN101(CONNECT ASSY).

7 List of Adjustments
Playback Section
(1) Tape Speed Confirmation (2) Head Azimuth Adjustment (3) Playback Level Adjustment

Recording Section
(1) Recording Bias Adjustment (2) Recording Level Adjustment

PLAY BACK
250 3dB 10k 3dB 12.5k

4dB

315Hz=0dB

RECORDING
12.5k 250 3dB 10k 3dB 5dB

315Hz=0dB

Fig. 63 Frequency Characteristics

Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation. DOLBY and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.

0 dB

30s 315 Hz

0 dB: 315 Hz, 250 nwb/m 30 s 6.3 kHz 30 s 10 kHz 30 s 315 Hz 10s .......................................................................................................... 10s 20 dB 12.5 6.3 500 250 125 14 kHz kHz 10 kHz 8 kHz kHz 4 kHz 2 kHz 1 kHz Hz 63 Hz 40 Hz Hz Hz 10s

Fig. 64 Test Tape NCT-132X

27

CT-R5

6.2.1 Playback Section

(1) Tape Speed Confirmation
No. 1 Mode PLAY Input Signal/Test Tape NCT-111 (3 kHz) Adjustment Points VR (Mechanism Unit) (Refer to Fig. 65) Measurement Points TP R (W162) ( MAIN ASSY) Adjustment Value Remarks Adjustment only when outside the standard

3000 Hz

+90 60

Hz

(2) Head Azimuth Adjustment

This unit is equipped with auto tape selector. Do not switch between forward and reverse operation with the screwdriver inserted.
No. Mode Input Signal/Test Tape Adjustment Points Head azimuth adjustment Screw (Fig. 65) Measurement Points TP L (W161) TP R (W162) ( MAIN ASSY) Adjustment Value Max. Playback signal level Remarks After adjustment, apply silicon bond to the head azimuth adjustment screw.

PLAY

NCT132X test tape (Playback: 10 kHz, 20 dB)

(3) Playback Level Adjustment

Since this adjustment determines playback DolbyNR level, Perform it carefully.
No. Mode Input Signal/Test Tape Adjustment Points L ch R ch Measurement Points TP L (W161) TP R (W162) ( MAIN ASSY) Adjustment Value Remarks

PLAY

NCT-132X test tape (Playback: 315 Hz, 0 dB)

VR201 VR202

4.2 dBV

6.2.2 Recording Section

(1) Recording Bias Adjustment
After the adjustment, caution should be exercised so as not to become under bias by checking the distortion rate.
No. Mode REC/ PAUSE REC = PLAY Input Signal/Test Tape Input a 315Hz signal to the AUX terminal of SX-R9. Load the STD632 test tape and record/playback the 315Hz and 10kHz signals. (see the Note below) Adjustment Points Measurement Points Adjustment Value Remarks

Input signal level L ch R ch

24.2 dBV
TP L (W161) TP R (W162) ( MAIN ASSY) Repeat adjustment until playback level of the 10kHz signal is within 0 0.5dB from that of the 315Hz signal.

VR331 VR332

Note: Set the 10kHz input signal level to the same value as the 315Hz input signal level of step 1.

(2) Recording Level Adjustment

No. 1 Mode REC/ PAUSE REC = PLAY Input Signal/Test Tape Input a 315Hz signal to the AUX terminal of SX-R9. STD632 test tape and record/ playback the 315Hz signal. Adjustment Points Input signal level L ch R ch Measurement Points Adjustment Value Remarks

8.2 dBV
TP L (W161) TP R (W162) ( MAIN ASSY) Repeat recording, playback and adjustment until playback level of the 315Hz signal becomes 8.2dBV0.5dB.

VR301 VR302

*:

In case of adjustment as a single unit, enter the signal at 15P(RECR) and 19P(RECL) of CN101(CONNECT ASSY). At this time, connect an output buffer amplifier to the oscillator, and then connect a series resistor (180 ) after the impedance has become sufficiently low. (For MPX filter impedance matching)

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CT-R5

MECHANISM UNIT

MAIN ASSY

Tape speed adjustment VR NOTE: Always use a ceramic screwdriver for adjustment.

Mesurement Points
TAPE TEST POINT W161 (L ch) W153 (GND) W162 (R ch)

REC LEVEL
FWD Azimuth Adjustment Screw REV Azimuth Adjustment Screw

VR302 (R ch) VR301 (L ch)

PB LEVEL
VR201 (L ch) VR202 (R ch)

BIAS LEVEL

Front

VR332 (R ch) VR331 (L ch)

Front

Fig. 65

Adjustment and Measurement Points

29

CT-R5

7. GENERAL INFORMATION
7.1 IC
7 PDC044A (IC401: MCON ASSY )
System Micro-computer Pin Function
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.

Name
TC/XMD XT OUT XT IN S. CLK XRESET NC NC NC VSS CF1 CF2 VDD KEY1 KEY2 XTEST MS PULSE NC XREC-F XHALF XREC-R XCr SW XMODE NC MOTOR SOL

I/O
O O O I I I O I I I I I I I I I I O O

Description
Switching Signal H :TC / L : MD

No.
27 28 29 30 31 32 33 34 35 36

Name
LED 8 LED 7 NC LED 6 LED 5 LED 4 LED 3 LED 2 LED 1 SO SI S.REQ XOPEN XCLOSE BIAS NC XCrO2

I/O
O O O O O O O O O I H: FWD H: REV Not used

Description

L: Loading mechanism OPEN (Nch O.D.) L: Loading mechanism CLOSE(Nch O.D.) System bus CLOCK Reset Connected to VDD Not used Connected to VDD Power supply () terminal VSS

H: POWER ON H: DOLBY H: REC H: REPEAT H: A B H: ONEWAY System bus Data OUTPUT System bus Data INPUT

Connected to Ceramic oscillator ( 6 MHz) Power supply (+) terminal key data input (A/D) key data input (A/D) TEST MODE detection L: TEST IN

37 38 39 40 41 42 43

I/O System bus Request I I O O L: Tray open explicit switch ON L: Tray close explicit switch ON H: BIAS oscillation ON Not used Switching tape type L: REC MUTE Switching ON H:NORMAL / L:CrO2

Audio signal detection for MS H: MS Cassette mechanism Pulse input Not used FWD REC detection switch (L: ON ban) L: Tape detection switch ON REV REC detection switch (L: ON ban) L : CrO2 detection switch ON L: MODE detection switch ON Not used Cassette mechanism motor ON Loading mechanism Solenoid ON

44 XREC MUTE O 45 46 XPB/REC XDOLON O O O

L: PB / H: REC ON ON

L: DOLBY NR L: PB MUTE Not used

47 XPBMUTE 48 NC

30

CT-R5 BLOCKDIAGRAM

: PLAYBACK SIGNAL : RECORDING SIGNAL

MAIN ASSY
PB MUTE TC
IC111 BU4066BC

PB EQ AMP
IC231 CXA1101P 14 11 7

DOLBY-B NR

IC201

7.2 BLOCK DIAGRAM

DECK MECHA
3 9 16

PB

RYM1264 MD BIAS OSC

Q112

TO SX-R9

IC301

REC EQ AMP

TC/MD SELECT REC

25 1
MOTOR

Q111

MOTOR DRIVER IC401 PDC044A

TC/XMD

PB

TC -COM
KEY1-2 LED1-8

MCON ASSY
A/D KEY

FROM MJ-R5

FRONT ASSY

V+6

REC LED

CONNECT ASSY

CT-R5

31

CT-R5

8. PANEL FACILITIES AND SPECIFICATIONS

7 PANEL FACILITIES
1 2
D
AUTO REVERSE/FRONT LOADING MECHANISM
REC DOLBY NR REVERSE MODE OPEN /CLOSE REV FWD

3 4

8 9

STOP

REW

FF

STEREO CASSETTE DECK

1 DOLBY * B NR (Dolby B-type NR ON/OFF ) button / indicator 2 Recording pause button ( 8) / indicator 3 Reverse mode button / indicator 4 Cassette tray 5 Rewind button (1) 6 Fast forward button () 7 Stop button (7)

8 Reverse Playback button (2) / indicator 9 Forward Playback button (3) / indicator 0 Cassette tray Open / Close button (0) - POWER on / indicator

*
Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation. DOLBY and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.

7 SPECIFICATIONS
Tracking method ................................. 4-track, 2-channel stereo Frequency response Type I (Normal) tape ........................ 20 Hz 16,000 Hz 6 dB Type II (High/CrO2) tape ................... 20 Hz 16,000 Hz 6 dB (when recorded at 20 dB) Signal-to-Noise Ratio .......................................................... 55 dB (EIAJ, peak recording level, audio compensation) Dolby B NR ON .............................. 10 dB improvement at 5 kHz Wow and Flutter ..................................................... 0.07% WRMS External dimensions ................ 210 (W) x 75 (H) x 269.5 (D) mm Weight .................................................................................... 2.0 kg Accessories Supplementary Operating Instructions ..................................... 1 Warranty Card .............................................................................. 1 Caution Sheet ............................................................................... 1 NOTE: Specifications and design subject to possible modification without notice, due to improvement.

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