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non-return flaps
Flexible control of blasting area, blasting
ABC inlet
The FLSmidth ABC cooler inlet combines the advantages of a stationary inlet section - good service life and good cooling air distribution - with the advantages of a clinker conveyance system uniform clinker distribution and effective elimination of snowmen. The fixed inlet consists of a steel support frame which carries the air distribution grates. Each grate is divided into three levels, creating a smooth inlet
Blast air
Cooling air
The new inlet grates are reinforced in terms of material thickness and design and high temperature alloy is used in the actual impact zone
Mode 1: The air comes from the centrifugal fan up through the mechanical flow regulator and out through the grate, and access is blocked to the air blast duct.
Mode 2: The compressed air flap changes position so that it shuts off the cooling air duct. This ensures full utilisation and full impact of the blast air on the clinker bed.
Intensity
Time
The new ABC Inlet eliminates any downtime caused by snowmen, and it greatly reduces the manual and dangerous work of removing them. Combined with the uniform clinker flow which optimises heat recuperation, the reduced downtime and manual work mean a very short pay-back period for the ABC inlet. The ABC cooler inlet is suitable both for new coolers and for retrofitting different makes of existing coolers.
space requirements of having two different distribution systems. In this way, the in-grate blast system precisely and effectively targets any snowman and dead zone, and the full area coverage of the cooling air optimises heat recuperation. The effect of the in-grate air blast on the clinker bed is due to stronger intermittent fluidisation of the area and high horizontal air velocity, effectively removing any snowmen and promoting the distribution and flow of clinker. A patented non-return flap ensures full utilisation of the blast air. When activated the flap shuts off the cooling air duct, and high pressure immediately builds up inside the grate (mode 2).
After the compressed air pulse, the pressure of the centrifugal fan immediately returns the flap to its original position. It then blocks the emptied air blaster duct and the clinker bed returns to its normal state (mode 1). By then, the clinker will have moved forward and to the sides (distribution). The improved flow of the clinker across the inlet prevents dead zones, agglomerations, and buildups/snowmen in the cooler.
An example of a zone layout where the release of the in-grate blast system is operated individually in terms of impact and frequency allowing full flexibility to address certain areas with optimum intensity.
1
blasting programmes that vary in intensity and frequency may be selected from the central control room. If the clinker tends to form dead zones or snowmen in certain sections of the inlet, these problems are addressed by increasing the air blast intensity and frequency in the relevant sections. By only targeting the problem areas, the in-grate blast air is used most effectively. This also reduces unwanted dust circulation. The flexible control concept makes it possible to regulate and optimise both the clinker bed across the inlet and the conveying speed. Better control of the clinker flow means optimisation in terms of fast and even cooling and better heat recuperation.
During normal operation, the mechanical flow regulators control the supply of air.
2
Short periods of intermittent stronger fluidisation of the area and the impact of the high horizontal air velocity together result in effective removal of any snowman formations.
Our brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change any time. Please contact us for specific information or data that may relate to your interests.
DENMARK
www.flsmidth.com
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USA
FLSmidth Inc. 2040 Avenue C Bethlehem, PA 18017-2188 Tel: +1 610-264-6011 Tel: +1 800-523-9482 Fax: +1 610-264-6170 E-mail: info-us@flsmidth.com
INDIA
FLSmidth Private Limited FLSmidth House 34, Egatoor, Kelambakkam (Old Mahabalipuram Road - Chennai) Tamil Nadu 603 103 Tel: +91-44-4748 1000 Fax:+91-44-2747 0301 E-mail: indiainfo@flsmidth.com 04-07-000 FLSmidth
FLSmidth A/S Vigerslev All 77 DK-2500 Valby Copenhagen Tel: +45 36 18 10 00 Fax: +45 36 30 18 20 E-mail: info@flsmidth.com