Back to Basics - Part 2
Building on the knowledge gained from last month's column on wheelmeasurement basics, let's take a look at the different types of lug nuts and their purposes.This may seem like a trivial matter, but the fact is that for all of the work that you doin your shop, a fifty cent piece of metal can cause a lot of misery and liabilityconcerns.First, the more common lug nuts used in the aftermarket are the acorn or conicalseat lugs which typically have a 60° angle (see Diagram 1). Beware, somemanufacturers use a 63° angle on some of their tuner-style wheels. Acorn lug nutscome in two distinct designs. One has a 13/16-inch hex and is straight from top tobottom, while the other has a 3/4-inch hex with a bulge at the base before theangle begins.Make sure that when you replace lug nuts that thecustomer's own lug wrench will fit properly on the newset. Many times, this is overlooked, and will create anupset customer if he/she can't change a flat tire in anemergency.Also, if you sell custom wheels that require a thin wallsocket to reach the lugs, make sure that it's compatible with the customer's lugwrench, as well. If not, you'll have to make sure he/she can acquire the rightwrench for a nominal cost.
Beware of Long Studs
In the last few years, the automotive industry has seen more changes in bolt circlesand thread pitches than in the last 20 years combined. One major problem that hascropped up for dealers is the increased length of lug studs. This means that astandard length lug nut will bottom out before fully applying the proper seatpressure against the wheel.The problem is that you may not notice. The wheel may look tight, but in actualityit's ready to come off as soon as the customer drives away. The solution here is touse duplex length lug nuts. These are available in both hex sizes and areapproximately 1/2-inch longer than standard. Typically, the bulge head lug nuts areneeded for aluminum wheels with deeper lug holes, but can be used on steelwheels as well.Next, we have the mag shank lug nuts. These lug nuts are available in multiplelengths depending on the application. Each requires a washer, either separate or built-on, to apply the proper seat pressure and keep the lug nut from scarring theface of the wheel.The most common are the short shank,standard shank and extended shank (seeDiagram 2). There are other lengths, but theseare the most commonly seen by dealers.Mag lug nuts for aftermarket wheels aretypically designed for vehicles that were built20-30 years ago. This means that most newthread pitches are not available in a mag shanklug. The exception is the 14mm x 1.5 common
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